Yanmar 4TNE106-GE Service & Parts Manual
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Yanmar 4TNE106-GE Service & Parts Manual

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Yanmar
4TNE106-GE
and
4TNE106T-GE
Form No. 908293
Engine Service Parts Manual

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Summary of Contents for Yanmar 4TNE106-GE

  • Page 1 Yanmar 4TNE106-GE 4TNE106T-GE Form No. 908293 Engine Service Parts Manual...
  • Page 2 Introduction This manual covers service parts for the Yanmar 4TNE106-GE (natural aspirated (NA)) and 4TNE106T-GE (turbo) engines. When ordering service parts, specify the correct part number, full description, quantity required and the engine model number and serial number (located on a plate on the valve mechanical cover).

  • Page 3: Table Of Contents

    Table Of Contents ALTERNATOR ......39 CAMSHAFT & DRIVING GEAR ....17 COOLING WATER SYSTEM.

  • Page 4: Cylinder Block

    CYLINDER BLOCK 908293/AP1001 PRINTED IN USA...

  • Page 5: Spring Pin

    CYLINDER BLOCK Part Description Quantity 138149 BLOCK ASSY / CYLINDER (INCLUDES ITEMS #2-13) 425-34722 PLUG 137972 BOLT / CAP MAIN-BEARING 137974 BUSHING 425-34783 SPRING PIN 138123 PLUG NPT 3/8 STEEL 138146 PLUG 70 138147 PLUG 30 138123 PLUG NPT 3/8 STEEL 138145 PLUG 12 - 16 137960...

  • Page 6: Gear Housing

    GEAR HOUSING 908293/AP1001 PRINTED IN USA...
  • Page 7 GEAR HOUSING Part Description Quantity 138150 HOUSING ASSY / COVER (INCLUDES ITEM #2) 137969 SEAL / OIL 137968 COVER / FUEL INJECT. PUMP 425-35164 BOLT M6X 137970 CASE ASSY / GEAR (INCLUDES ITEMS #6-8) 137966 HOUSING / GEARS 138022 PUMP / ASSY LUB OIL 138139 STUD BOLT 137948...

  • Page 8: Flywheel Housing & Oil Pan

    FLYWHEEL HOUSING & OIL PAN 908293/AP1001 PRINTED IN USA...
  • Page 9 FLYWHEEL HOUSING & OIL PAN Part Description Quantity 425-34695 138069 HOUSING / FLYWHEEL 425-34756 138135 BOLT M10 X 35 PLATED 137964 SEAL / OIL 137967 PAN COMPLETE / LUB OIL (INCLUDES ITEMS #7,8) 425-36121 PLUG, DRAIN 138113 SEAL WASHER 425-34729 BOLT M8 X 12 PLATED 425-34733 BOLT M8 X 16 PLATED...

  • Page 10: Cylinder Head & Valve Cover

    CYLINDER HEAD & VALVE COVER NA Only Only Turbo Turbo Only Only 908293/AP1001 PRINTED IN USA...
  • Page 11 CYLINDER HEAD & VALVE COVER Part Quantity Description Turbo 137980 LIFTEYE 138133 BOLT M10 X 20 PLATED 138151 CYLINDER HEAD ASSY (INCLUDES ITEMS #4-19, INTAKE & EXAUST SEAT) 137926 GUIDE / VALVE 138124 PLUG NPT 1/16 SCREW 425-34779 PLUG 40 138138 STUD M 6 X 25 PLATED 425-36260...

  • Page 12: Suction Manifold

    SUCTION MANIFOLD NA Only 908293/AP1001 PRINTED IN USA...
  • Page 13 SUCTION MANIFOLD Part Quantity Description 137994 MANIFOLD / AIR INTAKE 137993 GASKET / INTAKE 138130 BOLT M8 X 70 PLATED 138077 FLANGE 138045 GASKET / AIR HEATER 138046 GASKET / AIR HEATER 138136 BOLT M10 X 45 PLATED 138055 HEATER / AIR PRINTED IN USA 908293/AP1001...
  • Page 14 SUCTION MANIFOLD Turbo Only 908293/AP1001 PRINTED IN USA...
  • Page 15 SUCTION MANIFOLD Part Quantity Description Turbo 138473 MANIFOLD/ AIR INTAKE 137993 GASKET / INTAKE 138130 BOLT M8 X 70 PLATED 138513 HOSE/ RUBBER 425-36131 CLAMP 54 138506 BEND 138045 GASKET / AIR HEATER 138046 GASKET / AIR HEATER 138055 HEATER / AIR 138521 BOLT M10 X 75 PLATED 138522...

  • Page 16: Exhaust Manifold & Silencer

    EXHAUST MANIFOLD & SILENCER NA Only 908293/AP1001 PRINTED IN USA...
  • Page 17 EXHAUST MANIFOLD & SILENCER Part Quantity Description 138002 STUD BOLT 8 X 95 137996 MANIFOLD / EXHAUST 137995 GASKET / EXHAUST 138000 BOLT M8 X 70 PLATED 137997 STUD M10 X 22 138003 BRACKET / MUFFLER 138104 GASKET / MUFFLER 137998 MUFFLER 138082...
  • Page 18 EXHAUST MANIFOLD & SILENCER Turbo Only 908293/AP1001 PRINTED IN USA...
  • Page 19 EXHAUST MANIFOLD & SILENCER Part Quantity Description Turbo 138474 STUD BOLT M8 X 80 138485 MANIFOLD/ EXHAUST 137995 GASKET / EXHAUST 138514 BOLT 138512 STUD BOLT M8 X 20 138504 STAY 138104 GASKET / MUFFLER 138486 SILENCER 138488 GASKET/TURBO OUT 138140 138520 BOLT M8 X 22 PLATED...

  • Page 20: Camshaft & Driving Gear

    CAMSHAFT & DRIVING GEAR 908293/AP1001 PRINTED IN USA...
  • Page 21 CAMSHAFT & DRIVING GEAR Part Description Quantity 138005 TAPPET 138006 ROD / PUSH 138007 CAMSHAFT ASSY (INCLUDES ITEMS #4-6) 425-34656 THRUST BEARING 138097 GEAR / CAMSHAFT 425-34810 KEY 7 X 14 425-34797 BOLT M8 X 14 PLATED 138020 SHAFT / GEAR IDLE 138021 GEAR ASSY / IDLE 425-34748...

  • Page 22: Crankshaft & Piston

    CRANKSHAFT & PISTON 908293/AP1001 PRINTED IN USA...
  • Page 23 CRANKSHAFT & PISTON Part Description Quantity 138008 CRANKSHAFT ASSY (INCLUDES ITEMS # 2-5) 138098 GEAR / CRANKSHAFT 137957 PIN / PARALLEL 137958 PIN / PARALLEL 425-34810 KEY 7 X 14 138099 WASHER 138010 V-PULLEY 425-34818 BOLT 137956 BOLT / FLYWHEEL 138009 FLYWHEEL ASSY (INCLUDES ITEM #11) 138081...

  • Page 24: Lubrication Oil System

    LUBRICATION OIL SYSTEM 908293/AP1001 PRINTED IN USA...
  • Page 25 LUBRICATION OIL SYSTEM Part Description Quantity 138070 COOLER ASSY / LUBE OIL 138071 BRACKET COMP / COOLER 138023 GASKET 138072 BOLT 425-34746 BOLT M8 X 20 PLATED 138024 DIPSTICK / LUB OIL 425-34825 GUIDE, DIP 137500 FILTER 80 X 100L, LO. 138026 PIPE ASSY / LUB OIL INLET 138126...

  • Page 26: Lubrication Oil Line

    LUBRICATION OIL LINE NA Only 908293/AP1001 PRINTED IN USA...
  • Page 27 LUBRICATION OIL LINE Part Quantity Description 425-34684 SENDER, OIL 138027 PIPE / LUB OIL 425-34835 BOLT/PIPE 138119 RETAINER 425-34837 GASKET 10 425-34750 WASHER 8 425-34729 BOLT M8 X 12 PLATED 138096 VALVE ASSY / CHECK 138028 NOZZLE 138117 PIN / SPRING PRINTED IN USA 908293/AP1001...
  • Page 28 LUBRICATION OIL LINE Turbo Only 908293/AP1001 PRINTED IN USA...
  • Page 29 LUBRICATION OIL LINE Part Quantity Description Turbo 425-34684 SENDER, OIL 138507 PIPE/LUB OIL 425-34835 BOLT, PIPE 138471 BOLT/ PIPE JOINT 138510 RETAINER 138119 RETAINER 425-34837 GASKET 10 425-34729 BOLT M8 X 12 PLATED 425-34750 WASHER 8 425-34729 BOLT M8 X 12 PLATED 138509 ELBOW PT 3/8 138508...

  • Page 30: Cooling Water System

    COOLING WATER SYSTEM 908293/AP1001 PRINTED IN USA...

  • Page 31: Plug

    COOLING WATER SYSTEM Part Description Quantity 138093 ELBOW NPT 3/8 138029 PUMP ASSY / COOLANT 138030 GASKET 425-35672 BOLT M6 X 50 PLATED 425-34748 BOLT M8 X 55 PLATED 138031 PULLEY / FAN 138032 V-BELT 138084 SENSOR / HOT COOLANT 138076 THERMOMETER 138133...

  • Page 32: Fuel Injection Pump

    FUEL INJECTION PUMP 908293/AP1001 PRINTED IN USA...
  • Page 33 FUEL INJECTION PUMP Part Quantity Description Turbo 138035 PUMP/FUEL INJECT COMP. 138493 PUMP/FUEL INJECT COMP PRINTED IN USA 908293/AP1001...

  • Page 34: Fuel Injector

    FUEL INJECTOR 908293/AP1001 PRINTED IN USA...
  • Page 35 FUEL INJECTOR Part Quantity Description Turbo 137971 BRACKET / FUEL INJ. PUMP 138131 BOLT M10 X 14 PLATED 425-34746 BOLT M8 X 20 PLATED 138152 VALVE / COMP FUEL (INCLUDES ITEMS #5-12) 138526 VALVE COMP/ FUEL 138036 NOZZLE ASSY 138476 NOZZLE ASSY 425-34903 137927...

  • Page 36: Fuel Line

    FUEL LINE 908293/AP1001 PRINTED IN USA...

  • Page 37: Joint / Pipe

    FUEL LINE Part Description Quantity 137499 FUEL FILTER 138641 BODY, FUEL FILTER 138109 CLAMP / WIRE HARNESS 425-35772 BOLT M10 X 25 PLATED 138131 BOLT M10 X 14 PLATED 425-34915 JOINT, PIPE 138105 PIPE ASSY / FUEL (INCLUDES ITEMS #8, 9) 138090 PIPE / FUEL 137935...

  • Page 38: Engine Stop Device

    ENGINE STOP DEVICE 908293/AP1001 PRINTED IN USA...
  • Page 39 ENGINE STOP DEVICE Part Quantity Description Turbo 138041 BRACKET / SOLENOID 138498 BRACKET / SOLENOID 138043 LINK / SOLENOID 138499 LINK / SOLENOID 138142 NUT M6 PLATED 138042 JOINT 425-36117 SOLENOID/STOP 138143 138110 WASHER 425-35354 SNAP PIN 6 425-35263 BOLT M6 X 10 PLATED 425-34733 BOLT M8 X 16 PLATED 138086...

  • Page 40: Starter

    STARTER 908293/AP1001 PRINTED IN USA...
  • Page 41 STARTER Part Description Quantity 138044 STARTER (INCLUDES ITEMS #2-20) 138050 ARMATURE ASSY 138051 COIL ASSY / FIELD (INCLUDES ITEM #4) 138052 BRUSH ASSY 138053 COVER / REAR 138054 HOLDER / BRUSH (INCLUDES ITEMS #4, 7) 137952 SPRING / BRUSH 138056 PINION ASSY (INCLUDES ITEMS #10-13) 138057 CLUTCH ASSY (INCLUDES ITEM #11)

  • Page 42: Alternator

    ALTERNATOR 908293/AP1001 PRINTED IN USA...
  • Page 43 ALTERNATOR Part Description Quantity 138047 ALTERNATOR 12V - 60A (INCLUDES ITEMS #2-7) 138062 ROTOR ASSY 425-36303 BALL BEARING 138064 REAR BRACKET ASSY 138065 FRONT BRACKET ASSY 138066 PULLEY 138067 SCREW KIT 138049 SPACER 138111 WASHER / POLISHED 138137 BOLT M10 X 120 PLATED 138141 137945 DIODE...

  • Page 44: Gasket Set

    GASKET SET 908293/AP1001 PRINTED IN USA...

  • Page 45: Gasket / Head

    GASKET SET Part Quantity Description Turbo 138153 GASKET SET / NON ASB (INCLUDES ITEMS # 2-21) 138527 GASKET SET/ NON ASB. (INCLUDES ITEMS # 2-21) 137965 GASKET / HEAD 425-34745 O-RING 1A 138127 O-RING 1A 425-34763 O-RING 1A 138033 GASKET 137954 SEAL / VALVE STEM 137942...
  • Page 46 Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref. 138149 137971 138013 138053 137499 137972 138014 138054 137500 137973 138015 138055 137924 137974 138016 138055 137925 137975 138017 138056 137926 137976 138018 138057 137927 137977 138019 138058 137928 137978 138020...
  • Page 47 Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref. 138097 138130 138485 425-34695 138098 138130 138486 425-34707 27 138099 138131 138488 425-34707 41 138100 138131 138488 425-34722 138100 138132 138489 425-34729 138101 138133 138489 425-34729 21 138101 138133 138492 425-34729 23...
  • Page 48 Part Page Ref. 425-34810 19 425-34818 19 425-34825 21 425-34827 21 425-34827 41 425-34835 23 425-34835 25 425-34837 23 425-34837 25 425-34837 41 425-34838 27 425-34850 425-34903 31 425-34905 31 425-34906 31 425-34907 31 425-34915 33 425-34916 33 425-34928 33 425-34929 33 425-34977 31 425-35026 39...
  • Page 50 © 2001 GEHL COMPANY 908293/AP1001 PRINTED IN USA All Rights Reserved.

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