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Wonderfire Eclipse 654 Installer's Manual

Inset live fuel effect gas fire
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Download this manual See also: Owner's Manual
INSET LIVE FUEL EFFECT GAS FIRE
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)
WHEN CONVERTED USING CONVERSION KIT NO. 0595201 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31)
THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB) AND THE
We trust that these instructions give sufficient details to enable this appliance to be
installed and maintained satisfactorily. However, if further information is required, our
Wonderfire Technical Helpline will be pleased to help.
INSTALLER: Please leave this guide with the owner
© Wonderfire
INSTALLER'S GUIDE
Eclipse
Eclipse
Eclipse
Eclipse
Model 654
(GC No. 32-032-48)
REPUBLIC OF IRELAND (IE) ONLY.
Telephone 08706 061 065
3002616/05

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  • Page 1 We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily. However, if further information is required, our Wonderfire Technical Helpline will be pleased to help. Telephone 08706 061 065 INSTALLER: Please leave this guide with the owner...
  • Page 2 BS EN ISO 9001 quality system accepted by the British Standards Institute. The Highest Standards Wonderfire is a member of the Society of British Gas Industries which works to ensure high standards of safety, quality and performance. Careful Installation Wonderfire is a CORGI registered company.

  • Page 3: Table Of Contents

    INSTALLER’S GUIDE C O N T E N T S CONTENTS............................3 1. SAFETY ............................4 2. ACCESSORY LIST..........................4 3. APPLIANCE DATA..........................5 4. GENERAL INSTALLATION REQUIREMENTS................6 5. PACK CONTENTS ........................13 6. FIREPLACE CHECK ........................15 7. PREPARING APPLIANCE FOR INSTALLATION.................17 8. HOTBOX INSTALLATION......................21 8.1 Method 1 - Front Fixing to Fireplace Surround ............

  • Page 4: Safety

    INSTALLER’S GUIDE 1 . S A F E T Y Installer • Before continuing any further with the installation of this appliance please read the following guide to manual handling • The lifting weight of this appliance is 11.0 kg. One person should be sufficient to lift the fire.

  • Page 5: Appliance Data

    INSTALLER’S GUIDE 3 . A P P L I A N C E D A T A This product uses fuel effect pieces and gaskets containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause irritation to eyes, skin and respiratory tract.

  • Page 6: General Installation Requirements

    INSTALLER’S GUIDE G E N E R A L I N S T A L L A T I O N R E Q U I R E M E N T S The installation must be in accordance with these instructions. For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation and Use) Regulations.
  • Page 7 INSTALLER’S GUIDE the Environment for Northern Ireland. In the republic of Ireland the installation must also conform to the relevant parts of: The current edition of IS 813 All relevant national and local rules in force. 4.2 In the United Kingdom, as supplied, the appliance can be installed in the following situations: -...
  • Page 8 INSTALLER’S GUIDE Remember that faults such as cracking may be caused by poorly built and restrictive flues, e.g. mortar extrusions, too many bends, flue heights below three metres, restrictive terminations etc. 4.2.4 If the fireplace opening is greater than the acceptable dimensions given in this guide, do not use the back of a fire surround or marble to reduce the...
  • Page 9 INSTALLER’S GUIDE The flue must conform to BS 5440: Part 1 in design and installation. The flue, measured from the bottom of the fireplace opening to the bottom of the terminal, shall be not less than 3m in actual vertical height. When calculated in accordance with BS 5440: Part 1 Annex A, the minimum equivalent height of the flue shall be 2.0m of 125mm-dia.
  • Page 10 INSTALLER’S GUIDE 4.11 The minimum height from the top surface of the hearth to the underside of any shelf made from wood or other combustible materials is shown below: - • For a shelf up to 150mm deep Minimum height = 700mm. •...
  • Page 11 INSTALLER’S GUIDE 4.14 An extractor fan may only be used in the same room as this appliance, or in any area from which ventilation for the appliance is taken, if it does not affect the safe performance of the appliance. Note the spillage test requirements detailed further on in this manual.
  • Page 12 INSTALLER’S GUIDE 4.19 The minimum allowable distance from the outside of the appliance case to a corner wall having combustible material or any other combustible surface which projects beyond the front of the appliance is shown in figure 5. Figure 5. Appliance dimensions Page 12...

  • Page 13: Pack Contents

    INSTALLER’S GUIDE 5 . P A C K C O N T E N T S Burner & Hotbox Unit Nut & olive for 8mm inlet pipe Flue restrictor plate Screws (For flue restrictor) Screws (For Fireback spacing brackets) Front pebble base Rear pebble base Pack of 17 loose pebbles identified by the numbers ‘1’...
  • Page 14 INSTALLER’S GUIDE Figure 6. Pack contents Page 14...

  • Page 15: Fireplace Check

    INSTALLER’S GUIDE 6 . F I R E P L A C E C H E C K Fireplace size The fireplace must comply with the requirements described in section 4.2. This will probably entail removing the fireback and infill material behind the fireback.
  • Page 16 INSTALLER’S GUIDE If method 2 is chosen, make sure that the areas at the back and towards the centre of the fireplace floor are sound enough to take the eyebolts and screws. If these areas have deteriorated due to prolonged use, they should be made sound with a suitable cement. Installations using a metal flue box The whole of the top surface of the metal flue box must be covered with a 100mm layer of mineral wool or equivalent insulation.

  • Page 17: Preparing Appliance For Installation

    INSTALLER’S GUIDE 7 . P R E P A R I N G A P P L I A N C E F O R I N S T A L L A T I O N Detach the spillage plate from the hotbox by removing the four screws (See figure 8).
  • Page 18 INSTALLER’S GUIDE Remove the two screws to the side of the burner cover (See figure 10) Detach the burner cover by lifting clear of the burner module (See figure 10) Remove the protective film from the burner cover. Place the burner cover in a safe place away from the work area.
  • Page 19 INSTALLER’S GUIDE The appliance is supplied with two fireback spacers. Do not fit the fireback spacers if the fire is to be installed into a precast or clay flue block system as in section 4.2.3.These should extend backwards to ensure sufficient clearance from the back of the fireplace.
  • Page 20 INSTALLER’S GUIDE There is a length of self adhesive foam seal supplied with the fire. This will need to be fitted to the outer rear edges of the side and top flanges of the hotbox. Cut a 485mm length of foam seal.

  • Page 21: Hotbox Installation

    INSTALLER’S GUIDE 8 . H O T B O X I N S T A L L A T I O N Method 1 - Front Fixing to Fireplace Surround 1. Make sure that the fireplace front surround area is sound enough to take the rawlplugs and woodscrews.

  • Page 22: Method 2 - Cable Retention And Floor Fixing

    INSTALLER’S GUIDE Method 2 - Cable Retention and Floor Fixing. Make sure that the relevant areas at the fireplace back or floor are sound enough to take the eyebolts and screws. If these areas have deteriorated due to prolonged use they should be made sound with a suitable cement.
  • Page 23 INSTALLER’S GUIDE Thread the cables through the eyebolts. Return the cables through the holes near the bottom of the hotbox back panel, (For precast or clay block flue systems return the cables through the slotted holes in the side of the hotbox), and through the “V” shaped brackets near the bottom front sides of the hotbox - See figure Place the hotbox fully back into the fireplace opening so that it is sealed against the fireplace front surround.

  • Page 24: Sealing Floor Front - All Installations

    INSTALLER’S GUIDE then automatically realign itself. Pull each cable taut again and push the cable retainers back against the “V” brackets. Again, tighten the screws in the retainers and apply tension to the cables by turning the hexagonal adjusters clockwise as far as possible. Underneath the ‘V’...

  • Page 25: Burner & Supply Pipe Installation

    INSTALLER’S GUIDE 9 . B U R N E R & S U P P L Y P I P E I N S T A L L A T I O N Fitting the Burner Place the burner module into the hotbox. Refit the burner cover by lowering it onto the burner module.

  • Page 26: Lighting The Fire

    INSTALLER’S GUIDE 9.3 Preliminary burner checks. Some burner operations can be checked at this stage. Checking now will mean that less disassembly will be required if any problems are found. A full check should still be made, however, after final installation. Lighting the fire If closed open the isolating elbow valve.
  • Page 27 INSTALLER’S GUIDE Check reference pressure. The appliance is pre-set to give the correct heat input at the inlet pressure shown within Appliance data section of this manual. No further adjustment is necessary. The burner pressure should be checked by fitting a pressure gauge at the test point accessible to the right of the control knob Figure 24.

  • Page 28: Front Surround Installation

    INSTALLER’S GUIDE 1 0 . F R O N T S U R R O U N D I N S T A L L A T I O N Carefully lift the front surround. Place the front surround against the fireplace front surface so that the four retaining plates at the back of the surround are directly above the four retaining brackets of the hotbox.
  • Page 29 INSTALLER’S GUIDE The order in which the trims are fitted is important. Locate the bottom trim as in figure 27. Locate the two side trims as in figure 28 Locate the top trim as in figure 29 Figure 27 Fitting the bottom trim. Position the trims so that any gaps that may occur at the outer...

  • Page 30: Ceramic Pebbles Installation

    INSTALLER’S GUIDE 1 1 . C E R A M I C P E B B L E S I N S T A L L A T I O N The front base pebble has the letters ‘MF’ on the underside. Locate the front base pebble in front of the burner (See figure The rear base pebble has...
  • Page 31 INSTALLER’S GUIDE There are four pebbles numbered ‘1’ on the underside. Locate these onto the pebble base at the ends of the outer left and right hand ceramic support rods (See figure 33). There are two pebbles numbered ‘2’ on the underside. Locate these on the pebble base Figure 33 Pebble number ‘1’...
  • Page 32 INSTALLER’S GUIDE Pebble ‘4’ has a location peg on the underside. The peg has a chamfer on one side. The chamfer must face the burner. Locate pebble ‘4’ onto the right hand side of the pebble base. It should bridge the gap between the front and rear halves of the pebble base.

  • Page 33: Full Operating Checks

    INSTALLER’S GUIDE 1 2 . F U L L O P E R A T I N G C H E C K S 12.1 Check the Control Settings Please note: • When first turned on from cold, the flames will appear predominantly blue. •...

  • Page 34: Check For Spillage

    INSTALLER’S GUIDE 12.2 Check for Spillage A spillage check must be made before leaving the installed appliance with the customer. Make this with all the ceramic pebbles in position. Close all doors and windows in the room containing the appliance. Light the appliance and set the control to the ‘High’...

  • Page 35: Flame Supervision & Spillage Monitoring System

    This monitoring system must not be adjusted, bypassed or put out of operation. This monitoring system or any of its parts must only be exchanged using Wonderfire authorised parts. Page 35...

  • Page 36: Final Review

    INSTALLER’S GUIDE 1 3 . F I N A L R E V I E W Visually inspect the appliance. Clean off any marks incurred during installation. Metal Parts • Clean the metal parts with a slightly damp lint free non-abrasive cloth and then dry. •...

  • Page 37: Servicing & Parts Replacement

    INSTALLER’S GUIDE 1 4 . S E R V I C I N G & P A R T S R E P L A C E M E N T Always turn off the gas supply before commencing any servicing (The appliance inlet “T”...

  • Page 38: To Remove The Decorative Trim

    INSTALLER’S GUIDE The decorative trim must be removed from the front surround before removal of the front surround. 14.1 To Remove the decorative trim The decorative trim is made up of four sections. Each section is secured using four strong magnets. Remove the trim sections in the following order: - Top trim Side trim...

  • Page 39: To Remove The Pilot Unit

    INSTALLER’S GUIDE Remove the six screws from the side of the inner reflector (See figure 42). Carefully lift the inner reflector and pull forward to remove. Be careful not to scratch the top surface of the burner cover (See figure 42). Place the inner reflector in a safe place away from the work area.

  • Page 40: To Remove The Control Tap

    INSTALLER’S GUIDE Figure 44. Pilot unit removal (Dust cage not shown for clarity) Replace in the reverse order. Note: 1. The pilot unit is an atmosphere sensing device. It must be replaced as a whole assembly. Its individual components are not separately replaceable. Once removed, ensure that the dust cage is cleaned before refitting.

  • Page 41: To Remove The Main Burner Injector

    INSTALLER’S GUIDE Remove the two screws from the head of the tap. Remove the niting head and spindle complete with collar and spring. Note the position of the slot in the plug - mark its position on the tap body. Remove the plug rotating slightly while pulling.

  • Page 42: To Replace Burner Plaques

    INSTALLER’S GUIDE 14.9 To Replace Burner Plaques See figure 45. Remove the ceramic fuel effect pieces. The plaques can be then be removed as follows without detaching the front surround. Be careful not to scratch the burner cover or reflector when working in the hotbox.

  • Page 43: To Remove The Appliance From The Fireplace

    INSTALLER’S GUIDE Refit the pebbles as described in section 11 of this manual. 14.10 To Remove the Appliance from the Fireplace Remove the burner unit - See section 14.3 If the fire retention is as method 1 (See section 8.1 of installation instructions), remove the screws.
  • Page 44 INSTALLER’S GUIDE DESCRIPTION MAKER’S PART NO. Control Valve and spark generator 740K187 Spark Generator 720A109 Pilot unit - For Natural Gas Appliances 720A249 Pilot unit - For Propane Gas Appliances 720A300 Injector Bray cat 18 size 300 - For Natural 720A741 Gas Appliances Injector Bray cat 18 size 140 - For...

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