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Table of Contents
Related Manuals for Malibu Boats Sportster Series
Summary of Contents for Malibu Boats Sportster Series
- Page 2 RECORD IMPORTANT INFORMATION In addition to this manual, your Malibu Owner’s Packet contains instructions, warranties and other important information from component manufacturers. Read these materials carefully since improper registration, operation and maintenance can void the warranty and jeopardize the safety of you and others. Fill in the information below and keep a copy of it in a safe place.
- Page 3 Mercury, Mercury Marine, Merc, and Mercruiser are registered trademarks of Brunswick Corporation. All other product names are copyright and registered trademarks/trade names of their respective owners. © 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Malibu Boats West, Inc. All rights reserved. Printed in the USA...
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Page 5: Table Of Contents
ONTENTS CONTENTS ..... iii Swim Platform ....2-14 Navigational Lights . -
Page 6: Table Of Figures
Figure 3-5 Fueling ....3-4 Figure 2-8 Malibu Message Center . . . 2-5 Figure 3-6 Throttle Positions..3-5 Figure 2-9 Malibu Message Figure 3-7 Turning With A Rudder . -
Page 7: Introduction
Please read carefully and familiarize yourself with the craft before using it. We at Malibu Boats thank you for choosing us as your boat manufacturer and assure you that your satisfaction and boating enjoyment will continue to be our #1 priority. -
Page 8: Model Specifications
ODEL PECIFICATIONS Sportster Response Sunsetter/ Sunsetter/ Sunscape/ Sunscape/ Sunsetter/ Sunscape Series Series Wakesetter Wakesetter Wakesetter Wakesetter 23 Wakesetter 21LSV Length 21'8" 22'6" 22'6" Beam 86" 90" 93" 93" 93" 96" 96" 102" Draft 14" 16" 18" 18" 18" 24" 24" 26"... -
Page 9: Boating Safety
At Malibu, safety is not an option! General Precautions Your Malibu boat has been constructed to meet all U.S. Coast Guard and National Marine Manufacturers Association (N.M.M.A.) requirements. However, it is still your responsibility as the boat owner to ensure the boat is always operated in a safe fashion. -
Page 10: Regulations
In a few jurisdictions, the Coast Guard retains registration authority. Your Malibu dealer will either supply registration forms or tell you where they may be obtained. The agency will supply you with a certificate which must be carried with you when the boat is in operation. - Page 11 Safety Equipment U.S. Coast Guard regulations require certain accessory equipment on each boat. For a detailed description, obtain “Federal Requirements for Recreational Boats” published by the Coast Guard. 1) Personal Flotation Devices (PFDs): PFDs must be Coast Guard approved, in good and serviceable condition and the appropriate size for the user.
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Page 12: Emergencies
4) Navigation Lights: Recreational boats are required to display navigational lights between sunset and sunrise and other periods of reduced visibility (fog, rain, haze, etc.). Your navigation lights are provided to keep other boats informed of your presence and course. It is up to you to make sure they are operational and turned on when required. -
Page 13: Hazardous Conditions
Hazardous Conditions Every waterway poses hazards that should be avoided. The following information outlines some of the hazards which may be encountered. Weather Learn and understand weather patterns and signs of change. Bad weather can cause an uncomfortable and unsafe situation. -
Page 14: Carbon Monoxide
Carbon Monoxide Carbon Monoxide (CO) is a colorless and odorless gas produced by all engines and fuel burning appliances. Even with the best boat design and construction, plus the utmost care in inspection, operation, and maintenance, hazardous levels of CO may still be present in accommodation spaces under certain conditions. -
Page 15: Operation By Minors
Operation By Minors If your boat will be operated by a minor, remember to have an adult present at all times. Many states have laws regarding minimum age and licensing requirements for minors. Contact state and local authorities for special requirements that may apply in your area. Passenger Safety Any time you take your boat out, make sure that there is at least one other passenger aboard who is familiar with the operation of your boat. - Page 16 USWMS System In the USWMS Lateral System, well defined channels are marked with red and black buoys. Lateral means the sides of the channel are marked and the boat should pass between them. The USWMS Cardinal System is used when there is no well defined channel or where an obstruction may be approached from more than one direction.
- Page 17 FWMS System The FWMS Lateral System is for use on navigable waters except Western Rivers and Intracoastal Waterways. The markings on these buoys are oriented from the perspective of being entered from seaward (the boater is going towards the port). This means that red buoys are passed on the starboard (right) side of the vessel when proceeding from open water into port, and green buoys to the port (left) side.
- Page 18 1-10 Right-Of-Way Notice: In general, boats with less maneuverability have right-of-way over more agile craft. You must stay clear of the vessel with right-of-way and pass to his stern. Privileged Boats 12 O'CLOCK Privileged boats have right-of-way and can hold course and speed. Sailboats and boats paddled or rowed have the right-of-way over motor boats.
- Page 19 1-11 Overtaking The boat that is overtaking one ahead of it is the burdened boat and must make any adjustments necessary to keep out of the way of the privileged boat. BURDENED PRIVILEGED VESSEL VESSEL BEING OVERTAKING OVERTAKEN KC-0601 Figure 1-11. Overtaking Another Craft The General Prudential Rule The general prudential rule regarding right-of-way is that if a collision appears unavoidable, neither boat has right-of-way.
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- Page 21 Chapter 2 & C EATURES ONTROLS No other ski boat manufacturer incorporates in their product as many innovative and technically advanced features as Malibu. Gunwale Locking Ski Transom Grab/ Step Pads Tow Handle Storage Interior Lights Stern Light Engine Compartment...
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Page 22: Standard Gauges
Standard Gauges The following standard gauges are included on all models except where noted. It is important for the safe and proper operation of your boat to fully understand these gauges. Tachometer Located top right of the dash panel the tachometer registers the operating speed of your engine in revolutions per minute (RPM). - Page 23 Speedometer Calibration The factory calibrates your speedometers before you receive your boat. However, from time to time you will need to recalibrate. To quickly recalibrate to AWSA official tournament rules, you will need an accurately measured ski course of 850 feet and a certified stopwatch accurate to a thousandth of a second.
- Page 24 Warning Do not top off tank! Notice: It is not uncommon during the operation of your boat for the fuel gauge to register slightly different amounts than what is actually in the tank. This is normal operation and does not indicate a problem. For more information on fueling your boat, see “Fueling”...
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Page 25: Optional Gauges
The hands should rotate in a clockwise motion. Malibu Message Center The optional Malibu Message Center enables the operator to observe and control many graphic functions that are applicable to the performance of your boat. The Message Center is a full graphic display that allows for information to be presented in different formats. - Page 26 Contrast Alarms Engine Time/Date Depth Tach/Spd Setup Temp Cruise Timers (Optional) MAL109-14 MAL109-12 Figure 2-9. Malibu Message Center Schematics ®...
- Page 27 Message Center Map Main Screen 2 Operation Main Menu 1 Main Menu 2 Main Menu 3 Alarms Time/Date Setup battery standard time Restore Factory Tach PPR threshold Defaults low - high date Hold for 1 Second temp military time Restore threshold PASS WORD Can be...
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Page 28: Circuit Breakers
Global Positioning System - GPS The GPS option is used in conjunction with the MMDC unit, and can be found by scrolling through the MMDC Menu Screen #3. Below is a list of functions that can be found on the GPS system. You will find complete operation instructions in your owner’s packet. -
Page 29: Switches & Indicators
Accessory Docking Lights • Accessory Tower Lights • Accessory Shower • Accessory Heater • Accessory Malibu Launch System (MLS) • Accessory Stereo • Bilge Pump • Blower WARNING GASOLINE VAPORS CAN EXPLODE. BEFORE STARTING ENGINE, OPERATE BLOWER 4 MIN. AND CHECK ENGINE COMPARTMENTS FOR GASOLINE LEAKS OR VAPORS. -
Page 30: Throttle Control
If the light is on above 1200 RPM, the oil pressure is low. Check V-Drive oil. (Check while cool.) If the problem persists, see your local Malibu dealer. MAL109-11 Figure 2-12. V-Drive Warning Light Throttle Control The throttle lever is located to the right of the driver. -
Page 31: Steering System
Steering System It is important that you get the “feel” of your Malibu boat’s steering system. Turn the wheel from full left to full right, and make sure the rudder is turning accordingly. The system should operate freely and smoothly. -
Page 32: Bow Tonneau Cover
Notice: The tonneau cover is not attached at the manufacturing facility unless specified during boat order. If you would like tonneau attached, please see your Malibu dealer. Motorbox Cover The upholstered motorbox reduces engine noise and provides protection for the passengers on board. To open, stand on the port side of the box near the observer seat, grasp the handle near the floor and pull open. -
Page 33: Ice Chest
2-13 Integral Self Draining Ice Chest This item is available on most model boats and can be found either in the observer seat base, center floor or under bow cushion seating areas. The melted water will drain into the bilge area of your boat. Sundeck The passenger seats located in the rear of the boat are designed to comfortably seat three persons. -
Page 34: Ski Pylon
Minimal maintenance is required, but once a year remove the swivel pylon head and re-grease with a high temperature bearing grease. This will increase use of the pylon and reduce normal wear and tear. Warning Malibu Boats’ “Pivoting- Head” ski pylon is designed for normal water skiing activities: slalom, jumping, kneeboarding, tricks, and barefooting. -
Page 35: Navigational Lights
As required by the U.S. Coast Guard, all recreational vessels are required to display navigational lights between sunset and sunrise and other periods of reduced visibility. All Malibu Boats are equipped with bow and stern navigational lights. The bow light located at the tip of the bow is two colored —... -
Page 36: Drain Plugs
2-16 Drain Plugs Transom Drain Plug This plug is located in the center of the transom at the bottom and is provided to allow for drainage of the bilge area when needed. Figure 2-23. Transom Drain Plug Bilge Drain Plug A T-handled brass bilge drain plug is located in the engine compartment of all models except for the Flightcraft Barefooter. -
Page 37: Tilt Steering Wheel
Re-install engine safety switch and start the engine with engine compartment open. Check hose connections between the exhaust manifolds and the muffler for leakage. • If leakage is apparent, tighten the hose clamps, being careful not to crimp the hose. See your Malibu dealer for parts and or service. -
Page 38: Ventilation
2-18 Ventilation The ventilation is used to remove potentially hazardous accumulation of explosive vapors from the bilge areas of your boat’s hull and engine compartment. Therefore, proper ventilation is essential to the safety of the boat and persons in or around the boat structure. Your boat is equipped with a ventilation system that will ensure complete removal of these dangerous fumes. -
Page 39: Optional Equipment
2-19 Optional Equipment Heater If your boat is equipped with a heater, you will find an ON/OFF accessory switch located on the dash panel. Located at the base of the observer seat walkway is a snorkel tube that can be pulled out and directed wherever you like within a five-foot radius. - Page 40 2-20 Hot Water Shower If your boat is equipped with a hot water shower, you will find an ON/OFF accessory switch located on the dash panel. You will find the valves located on the port side of the motorbox compartment. The shower head can be found in the port gunnel sides. You should find specific instructions on the use of your hot water shower in the packet of materials you received with your boat.
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Page 41: Wedge
UP position if you will be traveling over these speeds. Malibu Launch System (MLS) The optional Malibu Launch System (MLS) is a water ballast tank found in the bow ski locker of walk-through open bow models. The system can be found by opening the ski locker door. -
Page 42: Warning Labels
2-22 Warning Labels Warning labels are displayed at various locations throughout your new Malibu to point out safety hazards. It is important that you take the time to locate these labels. Do not remove or cover warning labels. Replace when illegible. -
Page 43: Operation
Chapter 3 PERATION Everyone benefits from the safety of others. Trailering The trailering information contained in this section describes general guidelines and procedures used by many boaters. We recommend, in addition, that you always follow the specific information provided by the manufacturer of your trailer. Load Carrying Capacity The certification label attached by the manufacturer on the left forward side of the trailer will show the maximum load carrying capacity of the trailer. - Page 44 Safety Chains Safety chains on your boat trailer provide added insurance that it will not CRISSCROSS SAFETY CHAINS become completely detached from the towing vehicle when underway. TRAILER VEHICLE Crisscross the chains under the trailer tongue to prevent the tongue from dropping to the road if the trailer separates from the hitch ball.
- Page 45 Backing the Trailer Backing the boat trailer may sometimes be a difficult task. It is recommended that you practice backing the trailer in a vacant lot or open area before attempting it at a congested boat launch. Follow these basic rules when backing: 1) Turn the front vehicle wheels in the opposite direction in which the trailer is to travel.
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Page 46: Fueling
Starting Starting procedures will vary depending on the type and model of engine installed in your Malibu. Consult the engine owner’s manual for more specific information regarding starting, operation, and troubleshooting for your particular engine. Pay close attention to the information regarding the break-in period listed in your engine owner’s manual. -
Page 47: Shifting/Running
Shifting/Running The throttle lever is located to the right of the driver. When the throttle is vertical, it is in the “NEUTRAL” position. Located at the base of the throttle you will find the shift lock. Pulling outward on this button disengages the transmission, thereby allowing for use of the throttle without engaging the transmission. - Page 48 RIGHT TURN LEFT TURN BACKING TO LEFT Turn wheel to right—Stern Turn wheel to left—Stern Turn wheel to left—Stern will move to left. will move to right. will pull to left. KC-1071R Figure 3-7. Turning With A Rudder The steering system must be in good operating condition for Warning safe boat operation.
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Page 49: Stopping
Maneuvering Techniques Steering response depends on three factors: engine position, motion and throttle. STERN Like an automobile, high speed CIRCLE CIRCLE maneuvering is relatively easy and takes little practice to learn. Slow speed maneuvering, on the other hand, is far more difficult and requires time and practice to master. -
Page 50: Docking
Docking Docking procedures for the new boat owner usually bring surprising results. Remember, operate your boat at slow speeds to avoid accidents and practice docking to gain experience and confidence. Once away from the dock, practice docking in open water with an imaginary dock. Pull up to the dock at a slow rate of speed. -
Page 51: High Speed Operation
Before tying up the boat, be sure to use enough fenders to protect the boat from damage. If possible, tie up with the bow toward the waves with a good quality double-braided nylon line. Tie up only to the lifting or tie-down eyes; never use the handrails or windshield frames. -
Page 52: Towing A Skier
3-10 CORRECT IN TOO FAR OUT TOO FAR KC-1150M Figure 3-10. Boat Trim Towing A Skier Water skiing is a collective effort involving driver, observer and skier. The degree of understanding and cooperation between them directly determines the success and enjoyment of the venture. - Page 53 A copy of these signals can be found for review at your local Malibu dealership or by contacting the American Waterski Association at (813) 324-4341.
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Page 54: Towing Another Boat
3-12 Towing Another Boat Towing is normally a last resort because damage can be created by stress from the towing lines or uncontrollability of the boat being towed. Only when ideal conditions arise — lake is calm, the disabled boat is smaller than yours, and both boat operators know correct technique —... -
Page 55: Propellers
At least once a year, more often if you use your boat extensively, you should have your local Malibu dealer inspect the propeller for any possible damage. At least once a month, if you use your boat regularly, you should check and tighten the prop nut. -
Page 56: Corrosion Protection
Fresh water internal flushing is recommended when used in salt, polluted or brackish waters. Flush the entire cooling system with fresh water for at least five minutes after use in these waters. See your Malibu dealer for appropriate flushing devices. ®... -
Page 57: Care And Maintenance
However, regular care and maintenance of your boat is a general responsibility for all Malibu boat owners. By following the boat care instructions listed below, you will be able to extend the life and beauty of your Malibu boat. Fiberglass and Gelcoat The fiberglass hull and deck of your Malibu boat consist of a molded shell and exterior gelcoat. - Page 58 1) Haul-out and clean your boat regularly (every 14 to 21 days). Use soap, water, and plenty of elbow grease. 2) Apply wax after cleaning. You should also check with your local Malibu dealer about anti-fouling paint and other products that can be applied to the hull bottom below the water line. Teak Care must be taken to keep teak wood from turning gray or rough.
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Page 59: Engine/Drive Train
Worksheet included in this manual outlines safety checks, lubrication, and general service that should be performed at regular intervals. It is recommended that any engine replacement parts used for maintenance or repair be supplied by an authorized Malibu dealer. Engine Specifications... - Page 60 Transmission Check fluid only with engine OFF and boat floating level, or level on trailer. The transmission dipstick is located on the top of the transmission. Dipsticks may be marked “ADD” and “FULL” or “H” and “L” (high and low); maintain fluid level between the two marks.
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Page 61: Fuel System
Often the fuels used at local marinas will have a considerable amount of debris in it and could eventually cause your engine to run erratically. See your Local Malibu dealer for servicing. Hoses Fuel lines, vent hoses, and drain hoses should be checked frequently for leaks. -
Page 62: Electrical
Electrical Battery Your Malibu boat is equipped with a standard 12-volt battery. The battery comes with a non-metallic box to help contain spills and prevent corrosion. TERMINAL VENT CAP POST VENT WELL MAXIMUM LIQUID LEVEL MINIMUM LIQUID LEVEL PLATES KC-1620M Figure 4-3. -
Page 63: Miscellaneous
Windows and Windshields The windows and windshields on your Malibu boat are made of tempered safety glass and are similar to the windows in your car. The glass will scratch however, and abrasive cleaners should not be used to clean your windows. Soap and water or automotive glass cleaners may be used. - Page 64 Perform annual scheduled maintenance. Refer to engine owner’s manual for complete engine winterization procedures as well as scheduled maintenance. Note: Damage done due to improper engine winter storage will void your warranty. It is highly suggested that you allow a trained Malibu technician to perform this service. •...
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Page 65: Troubleshooting
Because of the specialized skills and tools needed to correct major issues, we have not included that information. If you suspect a problem not listed here, please contact your Malibu dealer. - Page 66 4-10 PROBLEM POSSIBLE CAUSE SOLUTION Engine will not turn • Throttle control in gear. • Shift into neutral. over • Main circuit breaker open. • Reset circuit breaker. Engine turns over, but • Safety lanyard not connected. • Connect safety lanyard. will not start •...
- Page 67 4-11 PROBLEM POSSIBLE CAUSE SOLUTION Throttle/shifting • Corroded cables. • Clean and lubricate cables. problems • Defective throttle return • Replace the throttle return spring. spring. • Low transmission oil level. • Replenish the transmission fluid. • Sticking transmission • Clean and lubricate detent shift detent ball.
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Page 68: Warranty Information
Malibu Boats West Inc. or its selling dealer will, without charge, repair or replace at Malibu’s option, any boat or portion thereof proven to its satisfaction to be in defect during the above warranty period. -
Page 69: Other Manufacturer Warranties
This limited warranty is given in place of and instead of any and all express or implied warranties, and may not be modified in whole or in part by anyone other than Malibu Boats. - Page 70 Malibu dealer. Check the yellow pages of the telephone directory in the area. If you are unable to locate an authorized dealer in the area, contact Malibu directly. We will be happy to give you the name and number of a dealer in the area.
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Page 71: Glossary
Vertical distance from the waterline of the boat to the lowest part of the boat. FibECS II: An engine mounting method using fiberglass instead of aluminum, patented by Malibu Boats West, Inc., that provides for major reductions in noise and vibration found on all other inboard boats. FIBERGLASS: Fibers similar to wool or cotton, but made from fibrous glass. -
Page 72: Index
Warranty Information ....4-12 Malibu Message Center ....2-5 Wedge . - Page 73 4-17...
- Page 74 4-18 ®...
- Page 75 SERVICE/MAINTENANCE LOG HOUR DATE READING SERVICE/REPAIRS PERFORMED...
- Page 76 Corporate Headquarters Tennessee Plant Australian Headquarters Malibu Boats Malibu Boats Malibu Boats One Malibu Court 5075 Kimberly Way 813 Hope Court Merced, CA 95340 Loudon, TN 37774 Albury, N.S.W. 2640 Phone: (209) 383-7469 Phone: (423) 458-5478 Phone: 026 040 1174...