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CAB A8 Operator's Manual

Thermal transfer printer
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Transfer Printer
A8
Operator's Manual
Edition 2/01

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  • Page 1 Transfer Printer Operator's Manual Edition 2/01...
  • Page 2 Fax : +1 330-225-0099 Web : http://www.cabgmbh.com e-mail : info@cabgmbh.com copyright by cab / 900 8147 / L07 / 25 Technische Änderungen vorbehalten In accordance with our policy of continual product improvement, we reserve the right to alter specifications without notice Données technique modifiables sans prévais...
  • Page 3 No part of this manual nor any translation may be reproduced or transmitted in any form or by any means, for any purpose other than the purchaser's personal use, without the express written permission of cab Produkttechnik GmbH & Co KG Karlsruhe. Edition 2/01 Printed in Germany cab Produkttechnik GmbH &...

  • Page 4: Table Of Contents

    Connection to Power Supply ................... 27 Switch on the Printer ....................... 28 6. Media Loading ....................... 29 Preparing for Tear-off Mode / Rewind Mode ..............29 Loading Labels ........................ 30 Loading Transfer Ribbon ....................33 cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 5 Start of Test Print ......................73 Explanation of the Self Test Printout ................74 11. Printer Info Display ......................78 Viewing the Printer Info Display ..................78 Definition of the Printer Info Display ................78 cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 6 Interface Cable for RS-422 / RS-485 ................B-3 Interface Cable for RS-232/485-Host Operation ............B-4 Pin Assignment of the Parallel Interface Connector ............. B-5 Centronics Interface Cable .................... B-5 Pin Assignment of the Peripheral Port ................B-6 cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 7: Trademarks

    Microsoft ® is a registered trademark of the Microsoft Corporation. Bitstream ® is a registered trademark of Bitstream Inc. Speedo ™ is a registered trademark of Bitstream Inc. TrueType ™ is a registered trademark of Apple Computer Inc. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 8: A General Guide To The Documentation

    Please, let us know if you have any questions. Further Documentation The A8 programming with its own set of commands is total compatible to the printers of the Apollo-series and can be found in the "Programming Instructions - Apollo".

  • Page 9: Characteristics Of The Thermal Printhead

    Careful use will allow you to print approximately between 18 to 30 miles (30 to 50 km) of print media before the printhead needs replacing. Improper usage can cause damage to the printhead. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 10: Product Description

    8"-printer. By using a new 32 bit-processor from Motorola vary large labels (until a length of 47 in / 1.20 m) can be printed quickly. A8 auto-senses whether there is a parallel or a serial interface to transfer the data.

  • Page 11: Compliances

    EC-Electromagnetic Compatibility Directive (89/336/EEC foll. 93/31/EEC) FCC : A8 complies with the requirements of the FCC regulations part 15 for class A computers. Under disadvantageous circumstances, the operation of these devices may cause interference with radio or TV reception, which has to be eliminated by the operator.

  • Page 12: Technical Specifications

    App. 2, EAN/UPC App. 5, JAN-8, JAN-13, UPC-A, UPC-E two-dimensional codes : Data Matrix, PDF417, MicroPDF, UPS-Maxicode Bar code height, module width and, ratio are variabel, with/without check digit, human readable character, start/stop character cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 13 Core diameter : 1.6 in (40 mm) max. Rewind diameter : 5.7 in (145 mm) Control features : paper out, ribbon out, printhead open cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 14: Optional Features

    The cutter is powered and controlled directly by the peripheral connector of the For cutter operation, the firmware of the A8 will automatically backfeed the label, so that after cutting, the label roll will be repositioned for the print of the next label.

  • Page 15: Present Sensor

    Present Sensor This option allows for on-demand labelling. The present sensor consists of the dispense edge and the sensor itself. The sensor, which is attached to the A8 by the peripheral connector, indicates the presence of a label, and pauses the printing process until the label is removed.

  • Page 16: Print Media

    The printout is created by heating the transfer ribbon, causing a transfer of color particles onto the label. A8 allows to regulate the heat level and also the print speed. Thus, the A8 offers a wide range of opportunities for usage.

  • Page 17: Print Media For Direct Thermal Printing

    If in doubt, your local distributor will advise you on a good combination of suitable material, or carry out tests to find out which ribbon fits your label material best. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 18: Label / Tag Media Specifications

    Label / Tag Media Specifications Label and tag media to be used for the A8 can be found in the table below. Note this information before ordering your labels. Fig. 1 Label formats Item MINIMUM MAXIMUM Label width 2 (51) 8.6 (220)

  • Page 19: Transfer Ribbon

    NOTICE ! When buying transfer ribbons, make sure that the trailer of the ribbon does not exceed a length of 5.9 in (150 mm). cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 20: General Safety Instructions

    2. General Safety Instructions CAUTION ! - The printers of the A8 series are built exclusively to print labels and tags, continuous paper, etc. Do not use other materials than listed in chapter 1. - Connect the printer only to an outlet with the correct voltage ! The printer is configured for either 230V or 115V power supply, which can be switched using the input voltage selector at the back of the printer.

  • Page 21: Removing The Securing Devices

    Removing the Securing Devices Place the A8 on a firm surface and remove the securing devices. Fig. 3 Removing the securing devices 1. Open the cover. 2. Loosen the knurled knob (2) attached to the plate (1). 3. Remove the foam rubber pieces (3, 5) which are securing the printhead unit (4).

  • Page 22: Printer Component Location

    4. Printer Component Location Fig. 4a Front view - Display - Function keys with indicator LEDs - Cover - Printhead - Ribbon shield - Tear-off plate - Peripheral port cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 23 - Ribbon take up hub - Ribbon supply hub - Plate - Swing arm - Media hub - Flange - Internal rewinder - Clamp - Media assist bar - Print mechanism cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 24 - Rewind assist roller - Knurled screw - Media feed roller - Tear-off plate - Ribbon shield - Printhead support - Tappet to adjust the printhead support - Thermal printhead cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 25 - Connection for the external keyboard - Input voltage selector / Fuse holder - Input voltage selector cover - Power switch - Power supply connector - Internal rewinder - Slot for fanfold paper cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 26: Connecting The Printer

    Using the RS-422 or RS-485 interface assume the existence of the appropriate interface in the computer. It is possible to operate the A8 in a special mode to create small printer networks without a RS-485 interface at the computer. Further information on this matter is given in appendix F.

  • Page 27: Connection To Power Supply

    Connection to Power Supply The A8 is designed for use with 230V A.C/50 Hz (standard) or 115V A.C/ 60 Hz. CAUTION ! Before connecting the printer to the power supply, make sure that the voltage selected on the power supply module of the printer is the same as your main power supply ! Pay attention that the power switch (3) is in position "O"...

  • Page 28: Switch On The Printer

    These fuses are only for using at the other operation voltage. By using the fuses of the delivered contents without changing the setting of the voltage selector, the printer will be damaged. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 29: Media Loading

    6. Media Loading Preparing for Tear-off Mode / Rewind Mode A8 with the standard equipment can be operated in two methods. The device is delivered with a mounted tear-off plate and so it is prepared for the tear-off mode. In this mode the label strip comes out of the print at the front side and can be torn off after the end of the print job.

  • Page 30: Loading Labels

    Fig. 6 b Loading labels for the tear-off mode 1. Open the cover. 2. Loosen the knurled screw (11) and remove the flange (10) from the media supply hub (6). cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 31 12. In order to lock the printhead turn the lever (1) counterclockwise until it stops. The printhead is locked, if the side of the lever presses onto the ball snap (16), that is mounted on the plate (4). cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 32 "Options" for a detailled description. NOTICE ! If you do not use the printer for an extended period of time, lift the printhead to avoid possible flattening of the print roller. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 33: Loading Transfer Ribbon

    9. In order to lock the printhead turn the lever (4) counterclockwise until it stops. The printhead is locked, if the side of the lever presses onto the ball snap (5), that is mounted on the plate (2). cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 34: Adjustments Concerning The Labels

    5. In order to lock the printhead turn the lever (1) counterclockwise until it stops. The printhead is locked, if the side of the lever presses onto the ball snap (2), that is mounted on the plate (3). cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 35: Adjustment Of The Transfer Ribbon

    To reduce the formation of wrinkles the ribbon must be tightened at this side where the wrinkles are starting. 3. After completing the adjustment, tighten the adjustment screw (3). cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 36: Adjustment Of The Printhead Support

    4. Check the adjustment by analyzing the quality of the printed label. NOTICE ! An incorrect adjustment of the printhead support may caused wrinkles in the transfer ribbon. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 37: Control Panel

    8. Control Panel The front panel of the A8 is fitted with 4 function keys, 4 LEDs and a graphic display. Fig. 8 Control panel The control panel display constantly provides the operator with the actual information concerning the current printer mode and label processing. The LEDs support the information shown in the display by indicating which keys have to be pressed (e.g.

  • Page 38: System Mode System Test

    System Mode SYSTEM TEST When switched on, the printer automatically performs an internal self test. If the test is completed successfully, the A8 proceeds to the ONLINE mode. If a hardware fault occurs the symbol and the type of the fault is shown.

  • Page 39: System Mode Online

    Pressing both keys together for at least 5 seconds will switch into the SETUP mode CAN key (LED ONL off) Table 8 b Function keys in the system mode ONLINE cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 40: System Mode Offline

    (only if memory card is installed and formats are stored on it) PSE key Display shows current printer mode ("Printer info"/ see also chapter 11) Table 8 c Function keys in the system mode OFFLINE cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 41: System Mode Print

    Switch into ONLINE mode (LED ONL on) PSE key Interrupts the current print job Switch into PAUSE mode (LED PSE on) Table 8 d Function keys in the system mode PRINT cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 42: System Mode Pause

    Switch into ONLINE mode (LED ONL on) PSE key Continues the current print job Switch into PRINT mode (LED PSE off) Table 8 e Function keys in the system mode PAUSE cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 43: System Mode Fault-Correctable

    Continues current print job after error correction Switch into PRINT mode (LED ONL on, LED CAN off, LED PSE off) Table 8 f Function keys in the system mode FAULT-CORRECTABLE cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 44: System Mode Fault-Irrecoverable

    (LED ONL on, LED CAN off, LED PSE off) If ONLINE mode cannot be entered, switch the printer on and off If the fault remains call for service. Table 8 g Function keys in the system mode FAULT-IRRECOVERABLE cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 45: System Mode Setup

    Reduces numerical setup values CAN key Skips to previous setup parameter Increases numerical setup values PSE key Confirms selected settings for parameters Table 8 h Function keys in the system mode SETUP cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 46: System Mode Test Print

    Following the completion of the system test, the display shows "Test print". LED Display LED ONL on. Function Keys CAN key Cancels the test print Switch into SYSTEMTEST mode Table 8 i Function keys in the system mode TEST PRINT cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 47: System Mode Monitor Mode / Ascii Dump Mode

    Switch into ONLINE mode FF key Initiates a paper feed of about .8 in (21 mm) Table 8 k Function keys in the system mode MONITOR MODE / ASCII Dump Mode cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 48: System Mode Label From Card

    Moves the cursor to the right when setting the quantity of labels to print Switch into PRINT mode Table 8 l Function keys in the system mode LABEL FROM CARD cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 49: System Mode Enter Data

    This system mode is entered when it is necessary to input varied data during preparing a print job. It is possible to input the data via control panel of the A8 as described earlier. But it is easier to enter the data by using an external keyboard.

  • Page 50: Setup

    9. Setup Using the setup mode, the configuration of the A8 may be customized to suit specific requirements. Initial setup should be performed when operating the printer for the first time. Changes which become necessary to process different print jobs, e.g. when different materials are used, can mostly be accomplished by changing the software settings.

  • Page 51: Overview Of The Setup Parameters

    (#) ..Parameter is limited 14 Copy memory card changeable via software 15 Backfeed 16 Debug mode 17 Tear-off pos. 18 Pause reprint Country Fig. 9 a Setup parameters cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 52: Country/Land

    Pays Suisse 1 Country Pays Belgie Suomi Nazione Italia Pais España Zeme Ceska republika Land Danmark Confirmation xxxx xxxxxxxxx 2 Transfer print xxxx xxxxxxxxx Fig. 9 b Set "Country" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 53 15:56:56 Suomi 02.06.1999 15:56:56 Nazione Italia 02-06-1999 15:56:56 Pais España 02-06-1999 13:56:56 Zeme Ceska republika 02.06.1999 13:56:56 Land Danmark 02/06/1999 13:56:56 Table 9 Specific format settings for date and time cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 54: Transfer Print

    Transfer Print The parameter "Transfer print" is used to set the A8 to the print mode, either direct thermal printing or thermal transfer printing. This setting has an influence on two factors. On one hand, in thermal transfer mode the printer works at a lower heat level compared to the direct thermal printing mode.

  • Page 55: Label Sensor

    Label Sensor A8 offers two variants to recognize the front edge of the label. Mostly the label edge sensor photocell can be used in the see-through mode (gab sensor). This sensor evaluates the difference in opacity between the label and the gap between labels.

  • Page 56: Interface

    Serial connection for network requires an appropriate interface on the computer RS-232/485 Host : make it possible to install a RS-485 network with several A8 or Apollo printers via RS-232 interface of the PC Additional to the selection : Centronics : The parallel interface in addition to the selected serial interface is always active.
  • Page 57 Protocol Network address 115.200 - - - Protocol RTS/CTS Baud rate Protocol Network address 1.200 XON/XOFF Confirmation Interface xxxxxxx 5 Cut position Interface xxxxxxx Fig. 9 e Set "Interface" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 58: Cut Position

    Cut position Cut position ± 0.x mm ± x.0 mm Confirmation Cut position ± x.x mm 6 Peel position Cut position ± x.x mm Fig. 9 f Set "Cut Position" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 59: Peel Position

    Peel position Peel position ± 0.x mm ± x.0 mm Confirmation Peel position ± x.x mm 7 Printhead pos. Peel position ± x.x mm Fig. 9 g Set "Peel position" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 60: Printhead Position

    There are additional offset values in x- and y-direction. Any front panel value and software command value are totaled together for printing. The current field to be changed is flashing. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 61 Printhead pos. Y: ± 0.y mm Y: ± y.0 mm Confirmation Printhead pos. Y:±y.y mm Yes 8 Heat level Printhead pos. Y:±y.y mm Fig. 9 h Set "Printhead Position" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 62: Heat Level

    Heat level 8 Heat level Heat level Heat level ± 0 Confirmation Heat level ± x 9 Printer info Heat level ± x Fig. 9 i Set "Heat level" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 63: Printer Info

    8 Heat level Printer info Printer info Version xxxxxxx 9 Printer info Printer info xxxxxx m/ xxxx h 10 Set date Fig. 9 k Printer info display cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 64: Set Date

    10 Set date Set date Set date Set date 01.xx.xxxx xx.01.xxxx xx.xx.1970 Confirmation Set date xx.xx.xxxx Yes 11 Set time Set date xx.xx.xxxx Fig. 9 l Set system date cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 65: Set Time

    11 Set time Set time Set time Set time 00.xx.xx xx.00.xx xx.xx.00 Confirmation Set time xx.xx.xx 12 Character set Set time xx.xx.xx Fig. 9 m Set system time cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 66: Character Set

    Character Set Before starting to operate the A8, the "Character set" of the printer should be adapted to the character set of the computer. Adjustment via software is not possible, however, for characters which are not included in the selected fonts the Unicode character table can be used.

  • Page 67: Format Memory Card

    If the procedure has been started without having a card installed the display will show "No card". Pressing the key will skip to the following parameter. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 68: Copy Memory Card

    If data with a capacity of more than 1Megabyte has to be copied, the duplication process will be divided into several cycles. Alternately, the printer display will ask to insert either the source card or the destination card. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 69: Backfeed

    "always". If the setting is on "smart", the backfeed will only be performed if the front label is in its cut and peel position and the A8 has not yet received all of the data for printing the following label. Otherwise, the print of the second label will be started, but only completed after the first one has been picked up.

  • Page 70: Debug Mode

    Default Setting : Debug mode OFF 15 Backfeed Selection Debug mode 16 Debug mode Debug mode Confirmation Debug mode 17 Tear-off pos. Debug mode Fig. 9 r Set "Debug mode" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 71: Tear-Off Position

    Default Setting : Tear-off position OFF 16 Debug mode Selection Tear-off pos. 17 Tear-off pos. Tear-off pos. Confirmation Tear-off pos. 18 Pause reprint Tear-off pos. Fig. 9 s Set "Tear-off position" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 72: Pause Reprint

    Default Setting : Pause Reprint ON 17 Tear-off pos. Selection Pause reprint 18 Pause reprint Pause reprint Confirmation Pause reprint 1 Country Pause reprint Fig. 9 t Set "Pause Reprint" parameter cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 73: 10. Self Test / Test Print

    NOTICE ! During test print, the A8 will not sense any label gaps. The length of the printout will be about 8 in (200 mm). It depends on the number of loaded fonts. Continuous media would be best suited for test prints, otherwise, a normal sheet of paper can be used in thermal transfer mode, too.

  • Page 74: Explanation Of The Self Test Printout

    Setup and Status information Test pattern Available character sets Fig. 10 Self test printout On the following pages you will find detailed information about the contents of the test printout. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 75 : Service information on brightness used at gap sensor and at transfer ribbon sensor Peripheral device : Type of device connected to peripheral port Memory card : Type and capacity of memory card (PCMCIA/PC card) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 76 Bar Code with Test Information This special bar code is designed for use by Technical Service. It contains compressed information about the current configuration of the A8 as well as previously occurred faults. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 77 With these patterns a range of print faults can be analyzed. The printout shows errors such as varying print intensity which indicates the printhead being misadjusted or dirty, or missing dots causing vertical white lines. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 78: 11. Printer Info Display

    11. Printer Info Display Viewing the Printer Info Display A8 offers a convenient option for retrieving and viewing information about the printer configuration and occurred hardware problems without using setup mode or test print mode. After switching on, or completing the system test or print jobs, the printer is in ONLINE mode.
  • Page 79 This value represents the state of modification of the hardware (PCB). Printer Info 5: Windows 1252 Fig. 11 e Printer info display 5 The last of the info pages shows the name of the character set as selected in setup. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 80: 12. Monitor Mode / Ascii Dump Mode

    Error messages will be printed directly behind the fault, e.g. for unknown commands. In monitor mode, the A8 will not recognize gaps between labels nor control the ribbon feed. NOTICE ! The font used for printouts in monitor mode is suitable to send by facsimile.

  • Page 81: Example Of Ascii Dump Mode

    ASCII Dump mode. Fig. 12 a "Normal" label Fig. 12 b The same label as above printed in ASCII Dump mode cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 82: 13. Options

    4 - 2 Rewind axle adapter with a diameter of .3 in or 75 mm 5 - 8 Screws 6 - 2 Fuses T 1,6 A (for use at 115 V) 7 - Power cable 8 - Clamp 9 - Phillips screwdriver cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 83: Safety Instructions

    Set the switch (1) to the required method of rewinding: - Rewind with the labels on the outer side of the silicon liner - Rewind with the labels on the inner side of the silicon liner cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 84: Connecting The Rewinder To The Power Supply

    Slide the voltage selector back into the power supply module so that the correct voltage is visible in the lid window (3). Connect the rewinder to a grounded outlet using the power cable supplied in the accessories package. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 85: Rewinding Directly Onto The Rewind Axle

    9. Switch ON the rewinder at the power switch. CAUTION ! When switched ON, the rewinder immediately starts rotating ! cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 86: Rewinding Onto 3 In / 75 Mm Cardboard Roll

    5. Slide the flange (2 / fitted with a knurled screw) onto the rewind axle so that the rewind adapter locates inside the cardboard core. 6. Tighten the knurled screw (10) at the flange. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 87 10. Switch ON the rewinder at the power switch. CAUTION ! When switched ON, the rewinder immediately starts rotating ! cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 88: Present Sensor

    Through its connection to the peripheral port of the A8, the signal pauses the print of the next label until the label in the dispense position is removed. To activate this function the printer has to be switched into the present mode through software.

  • Page 89: Inserting The Labels For Peel-Off

    NOTICE ! If you do not use the printer for an extended period of time, lift the printhead to avoid possible flattening of the print roller. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 90: Cut / Peel-Off Adapter

    Cut / Peel-off Adapter By using the cut / peel-off adapter it is possible, to operate the A8 with cutter assembly or present sensor in a special mode, where the print of one label can be started by an external start signal.

  • Page 91: Installation Of The Cut / Peel-Off Adapter

    Pin 7/8/9 - n.c. Inputs and outputs are designed with optocouplers, i.e. they are potential free in relation to the A8. The isolation voltage is 500 V. The voltage at the outputs should not be higher than 30V. Installation of the Cut / Peel-off Adapter Fig.

  • Page 92: Memory Cards

    Memory Cards A8 offers the possibility for using memory cards to permanently save graphics, fonts, complete label formats, or database information. Data transfer may be performed via interface. It is recommended that you make backup copies in case of malfunction of the original cards.

  • Page 93: Installation Of The Memory Card

    Insert the card (1) that way into the slot (2), that the one-rail guide is at the upper and the two-rail guide at the lower side of the card . cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 94: Formatting The Memory Card

    Normally, memory cards are already pre-formatted in a suitable manner. If the card you are using is not formatted at all, the A8 will bring up one of the messages "Unknown card" or "Structural err." Then, you may format the card using one of the following methods : 1.

  • Page 95: Printing From The Memory Card

    Select one file and confirm it by pressing the key. 4. If you have chosen a label with a set number of labels to print, the A8 will instantly start printing. 5. For labels with a variable number of labels to print, the top line of the display shows "Number of labels", the bottom line shows "00001"...

  • Page 96: External Keyboard

    External Keyboard A8 offers the opportunity to connect an external keyboard or any other compatible input device (e.g. a bar code scanner) via its keyboard interface. Using the external keyboard facilitates the input of variable data during preparing a print job as well as the printing from memory card from the OFFLINE-mode.

  • Page 97: Key Assignment

    [ALT] key (see appendix A, table A-3b). Some of the special characters cannot be shown in the display of the printer. In that case, the A8 will use a character which looks similar to the required character. NOTICE ! When using a scanner, the character set of the scanner has to be the same as used by the A8.
  • Page 98 This page is intentionally left blank. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 99: Appendix A - Character Tables

    Appendix A - Character Tables Setup Selectable Character Tables Table A-1 a Character Set "Windows 1252" Table A-1 b Character Set "Windows 1250" cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 100 Table A-1 c Character Set "ISO 8859-1" Table A-1 d Character Set "Codepage 850" cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 101 Table A-1 e Character Set "EBCDIC" Table A-1 f Character Set "Macintosh" cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 102 Table A-1 g Character Set "Codepage 852" Table A-1 h Character Set "ISO 8859-8" cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 103: Unicode Tables

    Unicode-Tables Table A-2 a "Unicode" ( 0000 - 00FF ) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 104 Table A-2 b "Unicode" ( 0100 - 01FF ) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 105 Table A-2 c "Unicode" ( 2000 - 20FF ) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 106 Table A-2 d "Unicode" ( 2100 - 21FF ) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 107: Special Characters Available With An External Keyboard

    FR : France SU : Suomi UK : United Kingdom IT : Italia US : SP : España SG : Schweiz DK : Danmark SF : Suisse CZ : Ceska republika cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 108 Example : enter "ñ" : 1. input [~] - 2. input [ALT-n] NOTICE ! Use the data of the table A-3 a to enter the character Z1 if necessary. A-10 cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 109: Appendix B - Pin Assignment Of The Interface Connectors

    Appendix B - Pin Assignment of the Interface Connectors Pin Assignment of the Serial Interface Connector A8 provides a 25 pin SUB-D-connector for the serial interfaces which are internally available, i.e. RS-232, RS-422 and RS-485 as well RS-232/485-Host operation. Pin 13...
  • Page 110 RS-232 with protocol " ---" or "XON/XOFF" 9 pin connector 25 pin plug Fig. B-3 Interface cable with 9 pin computer connector for RS-232 with protocol " ---" or "XON/XOFF" cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 111: Interface Cable For

    RS-232 with protocol "RTS/CTS" or "XON/XOFF" Interface Cable for RS-422 / RS-485 To control the A8 by RS-422 / RS-485 interface, only the signals TDATA+, TDATA-, RDATA+, and RDATA- are necessary. Check the pin assignment for the interface of your computer, and use the pin assignment of the printer as shown in table B-1 to obtain a suitable cable.

  • Page 112: Interface Cable For Rs-232/485-Host Operation

    The RS-232/485-Host operation makes it possible to install a RS-485 networksytem of printers without any RS-485 interface of the computer. The A8 operates as converter. With this configuration additional 25 A8 or Apollo printer can be controlled. The cable shown in the figure below can be used for a maximum of three printers.

  • Page 113: Pin Assignment Of The Parallel Interface Connector

    Centronics Interface Cable The cables used for Centronics interface connectors are standard cables, so that normally there are no problems with the external control of the A8. In the event of any difficulties, consult the manufacturer of your computer on the pin assignment of the computer's interface.

  • Page 114: Pin Assignment Of The Peripheral Port

    Pin Assignment of the Peripheral Port A8 provides a 15-pin SUB-D-connector at the front of the printer to control several options. Pin 8 Pin 1 Pin 15 Pin 9 Fig. B-8 Peripheral port Description Function COD0 Code bit 0 PAI0...

  • Page 115: Appendix C - Error Messages / Problem Solution

    Appendix C - Error Messages / Problem Solution Error Messages The A8 is equipped with a comprehensive self diagnostic system which will indicate errors in the display of the printer. Also, the operator will be informed by the LEDs whether the fault is correctable and will, therefore, allow to continue the current print job after corrections (e.g.

  • Page 116: Irrecoverable Errors

    Error during System Test When switched on the printer automatically performs an internal self test. If the test is completed succesfully, the A8 proceeds into the ONLINE mode. If a hardware-fault occurs, the symbol appears in the display and the type of error is shown.

  • Page 117: List Of Error Messages

    If error recurs, replace the label material. Cutter stuck Hardware error of the option "Cutter" Switch printer off and then on If error recurs → contact Service Table C-3 Error messages cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 118 (selected fonts, large graphics) Press key repeatedly until No label found * There are labels missing on the label material printer recognizes the next label on the material. Table C-3 Error messages (continuation) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 119 Protocol error (*) The interfaces of computer and Switch printer off printer are set differently. Correct the interface setting in the printer setup (see chapter 9) Table C-3 Error messages (continuation) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 120 Write protection is activated Wrong revision Error during firmware update Load a valid firmware version Firmware version is not valid for the present hardware version Table C-3 Error messages (continuation) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 121: Problem Solution

    The combination of ribbon and media is unsuitable Choose different type of ribbon Printer only prints each Setting of the size in the software is too large. second label Correct the setting Table C-4 Problem solution cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 122 Transfer ribbon is not locked at the supply hub, Error message "Ribbon out", though ribbon is Supply hub does not turn, loaded Tighten the ribbon (see chapter 6) Table C-4 Problem solution (continuation) cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 123: Appendix D - Maintenance / Cleaning / Adjustment Of The Printhead

    While operating, dust accumulates especially within the printer mechanism. Remove dirt and dust regularly using a soft brush or a vacuum. The cover of the A8 may be cleaned using standard cleanser. CAUTION ! Do not use abrasive cleaning powders or solvents !

  • Page 124: Cleaning The Printhead

    3. Clean the printhead surface with a special cleaning pen, or use a cotton swab soaked with isopropyl alcohol. 4. Allow it to dry for about 2 to 3 minutes before restarting the printer. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 125: Adjustment Of The Printhead

    - First, turn both screws constantly until at least one side of the print image is optimum. Following, adjust the screw which is located at the side of the label where the quality is still poor. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 126 6. Perform a test print, for instance a wide black line over the whole width of the label, and review the results. 7. Repeat steps 2 to 6 as necessary to complete the adjustment. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 127: Appendix E - Firmware - Update

    Firmware Updates 1. Use the Centronics interface to update the firmware. 2. When switching ON the A8, press all of the four function keys at once. The display will show "SYSTEM UPDATE". 3. Transmit the data to the printer. Under DOS, use the following copy command: COPY A8_XXX.FMW LPT1: /b...
  • Page 128 This page is intentionally left blank. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

  • Page 129: Appendix F - Rs-232/485-Host Operation

    The RS-232/485-Host operation makes it possible to install a RS-485 network sytem of printers without any RS-485 interface on the computer. The A8 serves as converter. It will be called as Printer 1 in the further description. With this configuration 25 A8- or Apollo printer can be controlled.
  • Page 130 This page is intentionally left blank. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 131 Cover 22 Cut/Peel-off adapter 15, 90f. Gap sensor 55 Cut position 51, 58 Graphic elements 12 Cutter 14 Graphic file type 12 Cutter blocked C-3 Guide 32, 89 Cutter jammed C-3 cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 132 Media feed roller 24 Printhead, cleaning D-2 Media feed roller, cleaning D-1 Printhead position 60f. Media guide 32, 89 Print, mechanism 24 Media hub 23, 30f. Print media 16ff. Media loading 29ff. cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 133 Safety instructions 20 Self test 73ff. Self test printout 74 X-offset 60 Serial interface port 22, 88, 90f, B-6 Service manual 8 Setup 55ff. Y-offset 60 Setup parameters, overview 51 cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
  • Page 134 Industrial and Small Plants Signed for, and on behalf of, the Manufacturer : cab Produkttechnik Sömmerda Gesellschaft für Computer- und Automationsbausteine mbH 99610 Sömmerda Sömmerda, 15.07.99 Erwin Fascher Managing Director cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.

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