Lotus TURBO ESPRIT Service Manual page 565

SECTION OB
Page 9
LSL
2458
Maintenance Plan (Not USA)
excel esprit
S3
esprit turbo
. . . . . . . . . . . . . . . . . . .
O w n e r ' s n a m e
D a t e
..............
M a r k a s f o l l o w s :
P l e a s e t i c k Service:
required:
A -
0
. .
A d j u s t m e n t s
made
R e g i s t r a t i o n N o .
.....................
. J o b
no.
. . . . . . . . .
B -
O.K.
V.1.N
. . . . . . . . . . . . . . . . . . . . . . . . .
Mileage
...................
R e p a i r s d e s i r a b l e
@
C - 0
( S e e s e p a r a t e s h e e t )
F o r
intervals see overleaf
MAINTENANCE
N O T E S :
"lnspect"
m e a n s c h e c k f o r c o r r e c t o p e r a t i o n
or
c o n d i t i o n
-
if w r o n g , a d v i s e b e f o r e c a r r y i n g o u t r e p a i r s o r a d j u s t m e n t s
a t e x t r a t i m e .
" C h e c k " m e a n s t e s t a n d a d j u s t / f i l l
or
t i g h t e n a s n e c e s s a r y
0
0
C
U O T
D O C
0 0 0
C l G O
0 0
G 0
O O G
0 I 3 G
U
Ci 0
G O Z
0 i
0
i I
0 0
0
0 0
0 0
0
0
0 0
o C 3 0
0 0 0
0 0
0 0
0 0
36,000 mls.
intewals
0 0 0
0 0
0 0 0
Install protective covers
Renew englne oil and fllter
Check manual gearbox 601, lnspect for leaks
Check auto. trans, fluid level, inspect for leaks
Renew manual gearbox oil, inspect for leaks
Renew auto. trans, fluid and clean
filter.
~nspect for leaks
Check final drive
011,
mspect for leaks
Renew ftnal drive 011, inspect for leaks
L.ubr~cate propshaft un~versal jolnls
Lubricate speedo angle drtve
Oil front
trunnions
(11 appl~cable)
Check P.A.S. fluid level
lnspect PAS for leaks & damage
Lubricate handbrake linkage
Lubricate
locks, hinges & catches
Lubricate throttle linkage & other controls
Lubricate headlamp pivots
Check coolant level and strength
Inspect cooling system for leaks/damage
lnspect engine mounting rubbers
Check/adjust cam-belt. lnspect valve timing
Renew cam-belt
lnspect cam-belt tensioner
Check/adjust V-belts cond~tion & tenslon
Renew all V-belts
Renew spark plugs
Check/adjust ignition tuning & advance
Check engine ancillar~es for security
lnspect valve clearances (extra time to adjust)
Renew air cleaner element
Renew fuel filter (Nat. Asp~rated models)
Renew fuel filter (Turbocharged models)
Check fuel connections to carburenors
Check security of all fuel system connections
Check thronle/kickdown/cruise control cable.
adjustment
Check/adjust idle speed & CO level
.
lnspect operation/condition of cooling fans
-
-
.-
e
L
C A B C
. . o n
0 .
0
0 0
48,000
mls.
intervals
. . n o 0
. . 0 0 0
. . o n 0
e . 0 0 0
. . o n 0
. . o n 0
.
0 0
. . O D 0
.
0
0 .
0 0
. . 0 0 0
0 .
0 0
0 .
0
0 .
0
Work completed b v
. .
Inspect exhaust system condit~on. mountings
and joints
Check brake fluid level
Renew brake fluid & check seals
Renew all brake system rubber pans
&
hoses
lnspect brake system for leaks & damage
lnspect pads & llnings for wear
Check adjustment of handbrake
lnspect brakes tell tale
Check/adjust clutch
lnspect for clutch fluid leaks
Check steermg U / J clamp ttghtness
Inspect condlt~on of steering joints and gaiters
Renew trunnion bushes (if applicable)
lnspect condition of all suspension rubber bushes
Check security of front & rear suSpen~i0n
lnspect dampers for leaks & performance
Check/adjust front hubs
Check condition front hub bearings & seals.
Repack grease
lnspect tyre condition, set pressures (incl. spare)
Inspect road wheel balance
Check/tighten wheel nuts to spec. torque
lnspect front & rear wheel toe-in
Check security of propshalt bolts
Check banery (except 'maintenance free')
Remove battery leads, clean
&
inhibit
Clean Electric aerial
Check engine bay eanh leads
lnspect operation of all lights
Check/adjust headlamps
lnspect operation of all electrics
lnspect operation of A.C.U.
Top up screen wash reservoir
Check/adjust door lock strikers
lnspect seat belts condition
&
operation
Clean all drain holes, check drains
Check security of major unit mountings
C
Y-
, R o a d
Test
P e r f o r m a n c e
a i n e performance 0
S u s p e n s i o n n o i s e s
0
T u r b o b o o s t p r e s s u r e
YI
C l u t c h o p e r a t i o n
L
B r a k e p e r f o r m a n c e L i g h t o p e r a t i o n
0
0
G e a r b o x o p e r a t i o n / n o i s e
0
W h e e l b a l a n c e
Drive
l i n e n o i s e / v i b r a t i o n
0
S t e e r i n g p e r f o r m a n c e
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
W o r k c o m p l e t e d b y