Lotus TURBO ESPRIT Service Manual page 315

SECTION JB
Page 9
resting centrally i n the mouth of the bore. Ensuring the seal
i s
not
trupped whilst so doing,
GENTLY
introduce the plunger with a circular
rocking motion as illustrated to ease the seal, then
SLOWLY
push the
plunger down the bore i n one continuous movement.
13.
Repeat this lubricating and f i t t i n g procedure exactly for the primary
plunger assembly.
1 4 .
Press the plunger down the bore to enable the secondary plunger stop
pin to be fitted as shown.
1 5 .
Whilst holding the plunger pressed in, f i t the thin vaccum seal spacer
into the end of the cylinder, followed by one vacuum seal ( l i p side
first), a thick spacer, the other seal and thick spacer, and retain with
the c i r c l i p .
16.
Lubricate new reservoir seals with brake fluid, and f i t into the cylinder.
Press the reservoir into position and f i t the reservoir retaining pins.
17.
Use
a
new master cylinder/servo
'0'
ring, and refit the master cylinder
assembly to the servo, torque tightening the two nuts to
2 . I
-
2.6
kgf. m
(15
-
19
Ibf. ft.).
1 8 .
Reconnect the brake pipes, r e f i l l the reservoir, and bleed the entire
system.