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ECO
Service-Manual

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Summary of Contents for Otto Bock ECO

  • Page 1 Service-Manual...
  • Page 2: Table Of Contents

    Table of Contents 1 Preface ..............................2 2 Safety ................................2 3 Maintenance Schedule and Required Tools .....................3 4 Adjustments / Retrofit / Replacement......................6 Anterior Frame......................6 Front Wheel Attachment ....................7 Push Handles ......................9 Posterior Frame .......................11 Rear Wheel Attachment...................12 Folding Scissor Construction for Back ..............13 Folding Scissor Construction for Seat Bottom............13 Footrest Assembly ....................14 Seat Bottom ......................15...
  • Page 3: Preface

    Please use the maintenance schedules (check list) for duplication. Keep the completed maintenance sched- ules and hand over a copy to the customer. Instructions for Use Spare Parts Catalogue Eco-Buggy 647H446 646K44 2 Safety For all maintenance and repair works, there are a few points you should always observe: Use appropriate tools (refer to pages 3 &...
  • Page 4: Maintenance Schedule And Required Tools

    3 Maintenance Schedule and Required Tools The following list shows you the tools and auxiliaries mentioned in the text. Wrenches, Reversible ratchet handle wrench Allen wrenches, sizes 3 + 4 sizes 8 + 10 and sockets, sizes 8 + 10 Pop rivet gun for rivets up to Water pump pliers DIN 8976, Phillips head screwdriver, size 2...
  • Page 5 Pin punches Ø 3 mm + Ø 4 mm Hand drill Twist drills Ø 5 mm + Ø 6 mm Stanley knife with sickle hooked Workbench as well as a vice with Liquid thread lock "medium plastic jaws and rubber insert blade and standard blade strength"...
  • Page 6 Customer: Eco-Buggy Maintenance Schedule for Regular Service Pediatric Postural Positioning System Item Component (group) Inspection (check list) Serial no.: Function / setting Damages/ deforma- Screw connections (refer to 647H446 Instructions for Use) tions Eco-Buggy - Folding Anterior frame Front wheel attachment...
  • Page 7: Adjustments / Retrofit / Replacement

    4 Adjustments / Retrofit / Replacement 4.1 Anterior Frame Replacing the left or right Anterior Frame Loosen and remove the screw connections between the anterior frame and the folding scissor construc- First remove the footrest assembly as described tion. under section 4.8 and the front wheel attachment as described under 4.2.
  • Page 8 5 mm 5 mm...
  • Page 9: Front Wheel Attachment

    Replacing the Upper Swivelling Part of the Drive the rivet into the anterior frame using a pin Front Wheel Attachment punch (Ø 4 mm). Carefully drill out the rivet head using a new drill bit (Ø 6 mm). If the nail in the rivet protrudes above the head of the rivet, use a pin punch to drive the nail inwards so you can use the rivet hole for guidance of the drill bit.
  • Page 10: Push Handles

    4.3 Push Handles Replacing the left or right Push Handle Next, loosen and remove the screw connections between the push handle and the posterior frame as First loosen and remove the screw connections well as between the push handle and the anterior between the push handle and the folding scissor frame.
  • Page 11 Using a knife remove the residue of the old glue or Open the two part adhesive sachet. Use the spatula rubber from the handle surface and from inside the to squeeze out all the contents of the sachet into the tube.
  • Page 12: Posterior Frame

    4.4 Hinterrahmen Replacing the left or right Posterior Frame With a few models, the rear axle is additionally fixed with a set screw. Loosen this set screw and then pull First remove the rear wheels as described under the axle out of the rear wheel attachment. section 4.5 and pull the rear axle out of the rear wheel attachment.
  • Page 13: Rear Wheel Attachment

    4.5 Rear Wheel Attachment 5 mm 5 mm Replacing the Rear Wheels Attention: Press on the wire bow in the wheels‘ hub and pull Wheels with EVA foam tyres must be replaced, if the wheel off the axle. Repeat this process for the the material shows signs of cracking or damage opposite wheel.
  • Page 14: Folding Scissor Construction For Back

    4.6 Folding Scissor Construction for Back Replacing the Folding Scissor Construction Next, loosen and remove the screw connections for Back between the folding scissor construction and the posterior frame and remove the folding scissor con- First loosen and remove the screw connections be- struction.
  • Page 15: Footrest Assembly

    4.8 Footrest Assembly Replacing the Footrest Assembly - Adjusting Replacing the Footplates the Lower Leg Length Loosen and remove the two screws (Arrowed) and Loosen and remove the four plastic screws from the remove the stop blocks. holders. Now you can remove the footrest or adjust Now pull the footplates off the footrest bars.
  • Page 16: Seat Bottom

    4.9 Seat Bottom Replacing the Seat Bottom Replacing the Nylon Seat Upholstery Loosen and remove the screw connections (Ar- Loosen and remove the screw connections (Ar- rowed) on either side between the seat tube and rowed) on either side of the seat bottom and pull the the anterior frame, between the seat tube and the seat tubes out of the nylon seat.
  • Page 17: Backrest

    4.10 Backrest Replacing the Backrest Replacing the Nylon Back Upholstery Loosen and remove the screw connections (Ar- Loosen and remove the four screw connections (Ar- rowed) between the seat tube and the backrest rowed) on either side of the backrest and remove the as well as between the pushbar and the backrest back upholstery from the back tubes.
  • Page 18: Storage Bag

    4.11 Storage Bag Replacing the Storage Bag Open and remove the nuts (Arrowed) and remove the storage bag. Undo the snap fasteners on either side of the stor- age bag. For re-assembly, please proceed in reverse order. 4.12 Pelvic Belt Replacing the Pelvic Belt First slide the plug element of the belt buckle off the pelvic belt.
  • Page 19: Five-Point Belt

    4.13 Five-point Belt Please observe the information given in the product‘s Instructions for Use Manual. 4.14 Padding Please observe the information given in the product‘s Instructions for Use Manual.
  • Page 20 Otto Bock HealthCare GmbH Sälzerstraße 16 · D-56235 Ransbach-Baumbach Otto Bock HealthCare GmbH has been certified by the German Society for the Certification of Quality Assurance Systems (DQS) in accordance with DIN EN ISO 9001 standard, reg. no. 779 (management system)

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