Modine Manufacturing HD Installation And Service Manual

Modine Manufacturing HD Installation And Service Manual

Gas-fired unit heaters
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WARNING
1. Improper installation, adjustment,
alteration, service or maintenance can
cause property damage, injury or death,
and could cause exposure to substances
which have been determined by various
state agencies to cause cancer, birth
defects or other reproductive harm. Read
the installation, operating and maintenance
instructions thoroughly before installing or
servicing this equipment.
2. Do not locate ANY gas-fired units in areas
where chlorinated, halogenated, or acid
vapors are present in the atmosphere.
These substances can cause premature
heat exchanger failure due to corrosion,
which can cause property damage, serious
injury, or death.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
1. Open windows.
2. Do not try to light any appliance.
3. Do not touch any electrical switch; do
not use any phone in your building.
4. Immediately call your gas supplier
from a neighbor's phone. Follow the gas
supplier's instructions. If you can not reach
your gas supplier, call your fire department.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
INSTALLATION AND SERVICE MANUAL
All models approved for use in California by the CEC, in New
York city by the MEA division, and in Massachusetts. Unit heater
is certified for residential and commercial applications.

Inspection on Arrival

1.
2.
3.

Table of Contents

Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SI (Metric) Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service/Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
THIS MANUAL IS THE PROPERTY OF THE OWNER.
gas-fired unit heaters
FOR YOUR SAFETY
The use and storage of gasoline or other
flammable vapors and liquids in open
containers in the vicinity of this appliance
is hazardous.
IMPORTANT
The use of this manual is specifically
intended for a qualified installation and
service agency. All installation and service
of these units must be performed by a
qualified installation and service agency.
Inspect unit upon arrival. In case of damage, report it
immediately to transportation company and your local
Modine sales representative.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
Inspect unit upon arrival for conformance with description of
product ordered (including specifications where applicable).
Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gas Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6-576.5
5H74925 Rev. E
October, 2005
model HD

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Summary of Contents for Modine Manufacturing HD

  • Page 1: Table Of Contents

    October, 2005 INSTALLATION AND SERVICE MANUAL gas-fired unit heaters model HD All models approved for use in California by the CEC, in New York city by the MEA division, and in Massachusetts. Unit heater is certified for residential and commercial applications.
  • Page 2: Special Precautions

    SPECIAL PRECAUTIONS/TABLE OF CONTENTS CAUTION SPECIAL PRECAUTIONS THE INSTALLATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE SAFE, EFFICIENT AND 1. All literature shipped with this unit should be kept for TROUBLE-FREE OPERATION. IN ADDITION, PARTICULAR CARE future use for servicing or service diagnostics.
  • Page 3: Si (Metric) Conversion Factors

    SPECIAL PRECAUTIONS / SI (METRIC) CONVERSION FACTORS / UNIT LOCATION CAUTION only as defined in ANSI Z223.1, latest edition or in Canada by a licensed gas fitter. This unit is certified with the controls furnished. For 17. When leak testing the gas supply piping system, the replacements parts, please order according to the appliance and its combination gas control must be isolated replacement parts list on serial plate.
  • Page 4: Combustible Material And Service Clearances

    UNIT LOCATION Unit Mounting CAUTION 3. Be sure the structural support at the unit location site is adequate to support the weight of the unit. For proper operation the unit must be installed in a level horizontal 1. Do not install units below 7' measured from the bottom of position.
  • Page 5: Unit Installation

    INSTALLATION Note: A vent is the vertical passageway used to convey flue gases from the unit or the vent connector to the outside atmosphere. Venting A vent connector is the pipe which connects the unit to a vent or chimney. Vent connectors serving Category I appliances shall WARNING not be connected into any portion of mechanical draft systems operating under positive pressure.
  • Page 6 Table 6.1 INSTALLATION Minimum Height from Roof to Lowest Discharge Opening Rise Roof Pitch Min Height X (in) H (ft) ➀ Flat to 6/12 1.00 6/12 to 7/12 1.25 7/12 to 8/12 1.50 8/12 to 9/12 2.00 9-10 9/12 to 10/12 2.50 10-11 10/12 to 11/12...
  • Page 7 Slide the single wall pipe inside the inner wall of the double wall pipe. Drill a hole through both walls of the double wall pipe and through the single wall pipe. Using 3/4" sheet metal screws, attach the two pieces of pipe. Do not over tighten.
  • Page 8 INSTALLATION must be sealed with metallic tape or silastic suitable for When vented horizontally, maintain a 1/4" per foot rise temperatures up to 400°F. Wrap tape two full turns around away from the heater. Place a drain tee and clean out near the vent pipe joint.
  • Page 9 INSTALLATION Figure 9.1 Figure 9.2 Horizontal Category I Venting - Clearance to Eave Horizontal Category I Venting - TEE With Downward Pitch Exterior wall 1/4" Slope down towards termination Vent tee Listed thimble 12" Min 24" Max 6" Min Listed thimble 12"...
  • Page 10 UNIT LOCATION Additional Requirements for Common Venting: 4. Restrictions within the common vent such as elbows should be minimized. Each elbow installed within the common 1. The common vent system and all attached appliances must portion of the venting system reduces maximum common be category I.
  • Page 11 Figure 11.1 Figure 11.2 Common venting into double wall B vent Common venting into masonry chimney LISTED TERMINAL FLASHING FLASHING USE LISTED VENT HEIGHT THIMBLE TYPE B DOUBLE WALL TEE WITH DRIP COMMON VENT LEG AND CLEANOUT CAP MASONRY CHIMNEY USE THIMBLE RECOMENDED (COMMON VENT)
  • Page 12: Gas Connections

    INSTALLATION Gas Connections and size of unit to be installed. Using this CFH value and the length of pipe necessary, determine the pipe diameter WARNING from Table 12.1. Where several units are served by the same main, the total capacity, CFH and length of main must be considered.
  • Page 13: Electrical Connections

    INSTALLATION Table 13.1 1. Turn off power. Manifold Pressure & Gas Consumption 2. Check fan clearance. Fan should not contact casing when spun by hand. Natural Propane Model BTU/Cu. Ft. 1050 2500 No. of 3. Check all electrical connections to be sure they are secure. Size Specific Gravity 0.60...
  • Page 14: Unit Components

    UNIT COMPONENTS TO TURN OFF GAS TO APPLIANCE 1. Set thermostat to lowest setting. Turn manual shut-off valve located outside of the unit to the closed position. 3. Turn off all electric power to the appliance if service is to be performed.
  • Page 15 6-576.5...
  • Page 16: Dimensions

    DIMENSIONS / GENERAL PERFORMANCE DATA (FPM) 6-576.5...
  • Page 17: Service/Trouble Shooting

    SERVICE / MAINTENANCE / TROUBLESHOOTING 1. Service air moving components annually. WARNING a. Check fan for fit on motor shaft and for damage to blades. 2. Keep unit free from dust, dirt, grease, and foreign matter, When servicing or repairing of this equipment, use only paying particular attention to: factory-approved service replacement parts.
  • Page 18: Wiring

    UNIT WIRING Table 18.1 Troubleshooting (continued) TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Unit starts but does 1. Main gas is off. Open manual gas valve . not ignite. 2. Air in gas line. Purge gas line. 3. Main or manifold gas pressure Set gas pressures per manual instructions 4.
  • Page 19: Warranty

    WHAT MODINE WILL NOT DO 6. where any defect has been caused by abuse, misuse, neglect, Modine will not reimburse you for any labor costs or service charges carelessness, or accident. related to warranty repairs or replacements. 7. where the serial number of the unit heater has been altered, defaced, INCIDENTAL AND CONSEQUENTIAL DAMAGES DISCLAIMED or removed.
  • Page 20: Commercial Warranty

    DELAY IN DELIVERY, OR ANY LOSS SUSTAINED BY THE BUYER. USER, WITHIN ONE YEAR FROM DATE OF RESALE BY BUYER IN ANY Modine Manufacturing Company has a continuous product improvement program; it reserves the right to change design and specifications without notice.

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