Gearbox Reassembly - WACKER Group PDT 2 Repair Manual

Disassembly/Assembly Procedures

5.11 Gearbox Reassembly

See Graphic: wc_gr003462 and wc_gr003463
5.11.1 Lightly coat the seal (m) with grease and place it into the gearbox
5.11.2 Assemble the internal and external gear assemblies by pressing the
5.11.3 Install the external gear (l) assembly and the internal gear (k)
5.11.4 Install the Woodruff key (j) into the external gear's shaft.
5.11.5 Install a new seal (h) and needle bearing (i) into the cover of the
5.11.6 Press the bearing onto the pinion gear (f) and secure it with the
5.11.7 Install the pinion gear (f) into the gearbox cover (c).
5.11.8 Secure the engine adapter (e) to the gearbox cover with the screws
5.11.9 Place the gasket (n) into position and secure the gearbox cover to the
5.11.10 Secure the lifting bracket to the pump with the screws (a).
5.11.11 Reinstall the connecting rod. See section Replacing the Connecting
5.11.12 Reinstall the engine. See section Replacing the Engine.
5.11.13 Refill the gearbox with oil. See chapter Technical Data for amount and
wc_tx000590gb.fm
This procedure requires an Arbor or similar type press.
Reassembly:
housing.
gears (external and internal) onto their respective shafts. Also press
the bearings onto the shafts.
assembly into the gearbox housing. Note: Work both sets of gears
simultaneously if necessary to install them.
gearbox.
retaining ring (g).
(d).
gearbox housing with the screws (b).
Rod and Bearing.
type.
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PD Repair