Graco Ultra 1500 Mark V 236-401 Instructions-Parts List Manual
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Graco Ultra 1500 Mark V 236-401 Instructions-Parts List Manual

Graco Ultra 1500 Mark V 236-401 Instructions-Parts List Manual

Texture sprayer series a
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INSTRUCTIONS–PARTS LIST
220 VAC, 50 HZ, 12 AMP
Ultra 1500 Mark V Texture Sprayer
210 bar (3000 psi) Maximum Working Pressure
Model 236–401, Series A
This model includes a basic sprayer, a 15 m hose,
a 1 m hose, a Contractor gun, RAC IV DripLess
guard and a Size 621 DripLess SwitchTip
Model 236–400, Series A
This model includes a basic sprayer, a 15 m hose,
a 1 m hose, a Silver Plus
IV tip guard and a Size 629 DripLess SwitchTip
Patents Pending
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
This manual contains important
warnings and information.
READ AND RETAIN FOR REFERENCE
gun, a Heavy Duty RAC
COPYRIGHT 1993, GRACO INC.
tip
308–263
Rev D
Supersedes C
and PCN D

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Summary of Contents for Graco Ultra 1500 Mark V 236-401

  • Page 1 This model includes a basic sprayer, a 15 m hose, a 1 m hose, a Silver Plus gun, a Heavy Duty RAC IV tip guard and a Size 629 DripLess SwitchTip Patents Pending GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 COPYRIGHT 1993, GRACO INC.
  • Page 2 German 186–042 Greek 186–046 Korean 186–050 Order the labels directly from your Graco distributor. FIRE AND SKIN INJECTION EXPLOSION HAZARD HAZARD Spray painting, flushing or cleaning equipment with flammable Liquids can be injected into the body by high pressure airless spray liquids in confined areas can result in fire or explosion.
  • Page 3 WARNINGS High Pressure Spray Can Cause Serious Injury. For Professional Use Only. Observe All Warnings. Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD Safety Latch General Safety This equipment generates very high fluid pressure. Spray from Whenever you stop spraying, even for a moment, always set the gun, leaks or ruptured components can inject fluid through the gun trigger safety in the closed or “safe inch position, making...
  • Page 4 DO damage. NOT expose Graco hose to temperatures above 82 C (180 or below –40 C (–40 F). All fluid hoses must have spring guards on both ends! The spring guards help protect the hose from kinks or bends at or close to the coupling which can result in hose rupture.
  • Page 5 See Ref. B in Fig. 1. 1. Connect the gun (101) and the 15 m (50 feet) hose (99). Do not install the spray tip yet. 2. Fill the wet–cup (216) with Graco Throat Seal Liq- Fig. 1 uid, supplied, until it is 1/3 full.
  • Page 6 Operation WARNING 8. Check all fluid connections for leaking. If you find any leaks, relieve the pressure before tightening To reduce the risk of a serious injury, always follow the connections. the Pressure Relief Procedure Warning on page 3 before checking, adjusting, cleaning, and shut- 9.

  • Page 7: Cleaning A Clogged Tip

    Cleaning a Clogged Tip Shutdown and Care WARNING 1. Keep the wet–cup (216) 1/3 full with Graco Throat Follow these precautions to reduce the risk of a Seal Liquid. The liquid helps prevent fluid from serious injury when cleaning a clogged tip.
  • Page 8 Flushing Use this category when flushing a new sprayer and when flushing the sprayer after it has been stored. Flushing the sprayer in the order given. The system has The next fluid to Before you use the this fluid in it: this fluid in it: be sprayed is: be sprayed is:...
  • Page 9 Flushing WARNING 9. Leave the pressure drain valve (55) open until you are ready to use the sprayer again. See Fig. 8. Take precautions to reduce the risk of static spark- ing and splashing when you prime or flush the sprayer.

  • Page 10: Troubleshooting

    Troubleshooting WARNING To reduce the risk of a serious injury, follow the Pressure Relief Procedure Warning on page 3 before checking, adjusting or repairing the sprayer. Read the entire Troubleshooting section before disassembling the sprayer. TYPE OF PROBLEM WHAT TO CHECK WHAT TO DO If check is OK, go to next check When check is not OK refer to this column...
  • Page 11 Troubleshooting TYPE OF PROBLEM WHAT TO CHECK WHAT TO DO If check is OK, go to next check When check is not OK refer to this column Check to see if the spray tip is worn. Follow Pressure Relief Procedure The motor operates and the pump strokes, but the fluid Warning, then replace the spray tip.

  • Page 12: Motor Brush Replacement

    Motor Brush Replacement NOTE: Replace the brushes when they have worn to 10. Test the brushes. about 10 mm in length. Always check both of the brushes. A Brush Repair Kit, part number 222–157, a. Remove the connecting rod pin (20) only. See and a new spring clip, part number 110–816, may be Fig.

  • Page 13: Displacement Pump Repair

    5. Tighten the wet-cup just enough to stop leakage, 2. Remove the hose (47). but no tighter. Fill the wet–cup with Graco TSL until it is 1/3 full. 3. Remove the intake screen (99). 4. Push the retaining spring (35) up and push out the pin (20).
  • Page 14 Displacement Pump Repair WARNING The lips of the v-packings in the throat must face down. Follow the Pressure Relief Procedure Warning on page 3 to reduce the risk of a serious injury. The throat packings and glands. The throat packings and glands. NOTE: Use the Packing Repair Kit, part number *205 223–411.
  • Page 15 Displacement Pump Repair NOTE: Soak the leather packings in oil before reas- Torque the intake valve to 146 N.m (110 ft–lb). sembling the pump. The lips of the V-packings in the throat must face up. 1. Stack the following parts onto the piston valve The lips of the V-packings in the piston must face down.
  • Page 16 Displacement Pump Repair 8. Place a new seal (217*) into the cylinder (219). Lubricate. Lubricate the inside of the cylinder with oil. See Fig. 20. 9. Install the male gland (208*) in the top of the cylin- der (219). Alternately install the three plastic pack- ings (213*) and the two leather packings (207*) so that the lips of the packings face up.

  • Page 17: Motor Replacement

    Motor Replacement WARNING NOTE: Do not drop the gear cluster (9), which may stay engaged in the front of the motor or in the drive Follow the Pressure Relief Procedure Warning housing. Do not lose the balls (10) or drop them be- on page 3 to reduce the risk of a serious injury.

  • Page 18: Pressure Control Replacement

    Pressure Control Replacement WARNING 8. Install the cover (36) on the pressure control. Follow the Pressure Relief Procedure Warning on page 3 to reduce the risk of a serious injury. 9. Connect the swivel fitting (8) to the fluid filter (48). TIghten the nut (28) so that the filter is held NOTE: See Fig.

  • Page 19: Bearing Housing And Connecting Rod

    Bearing Housing and Connecting Rod Replacement WARNING 9. Install the screws (33). Torque the screws evenly to 34 N.m (300 in–lb). Follow the Pressure Relief Procedure Warning on page 3 to reduce the risk of a serious injury. 10. Reinstall all the parts. Refer to page15 to install the pump.

  • Page 20: Drive Housing Replacement

    Drive Housing Replacement WARNING 6. Remove the screws (30, 21) from the motor (1). Follow the Pressure Relief Procedure Warning 7. Tap the drive housing (18) with a plastic mallet to on page 3 to reduce the risk of a serious injury. loosen it from the motor.
  • Page 21 Parts–Displacement Pump Model 235–731, Series A Displacement Pump Includes items 202 to 226 Part No. Description 209* 107–098* SEAL, sleeve 110–284* SEAL, u–cup, polyurethane 102–972* BALL; sst 213* 183–171 PLUG 183–174* V–PACKING, leather 207* 183–175* V–PACKING, leather 185–474* GLAND, male 185–475* GLAND, female 213* 185–476* GLAND, male...
  • Page 22 Parts – Sprayer 105d or 106d 106a, 106b, 106c 106e 105e 105a, 105b, 105c Ref 6 Ref 37 58 11 100,101,102 Ref 47 A safety label. An identification label. An information label. A caution label. 02065...
  • Page 23 Parts – Sprayer Model 236–401, Series A 106–115 LOCKWASHER, 3/8 inch 100–509 PLUG This model includes a basic sprayer and a Contractor gun kit. 108–849 CAPSCREW, 1/4–20 x 3 inch The model includes items 1 to 105. 110–243 RETAINING SPRING Model 236–400, Series A 108–691 PLUG, tubing...

  • Page 24: The Graco Warranty And Disclaimers

    Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the Ultra equipment proven...

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Ultra 1500 mark v 236-400Ultra 1500 mark v236-401236-400

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