Sym Mio 50 Service Manual page 174

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With a plastic hammer tap the steering column
slightly, and then remove the top ball bearing seat.
Remove the lower-end cone bearing seat on the
frame with a punch.
Caution
Do not damage the frame and the steering
column.
Installation
Install a new top-cone bearing seat onto the top of
steering column.
And then, push the lower-cone bearing seat from
bottom until to locking position.
Caution
Do not let the ball bearing in tilt motion as
installation.
Apply with some grease onto the top & bottom
bearing balls, and then install the balls into bearing
seat.
Press in a new lower cone-race onto the steering
column, and lubricate it with grease.
Install the steering column.
Lubricate the top-cone race with grease.
Drive the cone-race into the steering column until
contact with the top bearing seat no clearance.
Note, return 1/2 turn and then tighten the top cone
race to specified torque. (tighten the race around
1/4~3/8 turn more.)
Torque value: 0.2~0.3kgf-m
Caution
Do not tighten the top cone race too tight to
prevent from damage the ball bearing seat
when tightening the top cone race.
Install the steering column nut and lock the top
cone race. Then, tighten the nut.
Torque value: 1.0~2.0kgf-m
Install the bearing seat according to the reverse
procedure of removal.
Caution
Check the steering column if it can be turned
freely and no clearance in vertical motion.
To this chapter contents
14. Steering / Front Wheel / Front Cushion
Lower ball bearing seat
Lower cone-race
Steering
column nut
Top cone-race
Steering column nut
Steering column nut
Balls
Top
cone-race
Top ball bearing seat
Return 1/2 turns
Locking to 1/4~3/8
turns
Balls
Top cone-race
14-11

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