Sym Mio 50 Manuals

Manuals and User Guides for Sym Mio 50. We have 2 Sym Mio 50 manuals available for free PDF download: Service Manual, Instruction Manual

SYM Mio 50 Service Manual (215 pages)

Brand: SYM | Category: Scooter | Size: 7.16 MB

2. Maintenance Information

24
- Service Manual
  1
- General Information
  3
- General Information
  6
- Symbols and Marks
  6
- General Safety
  7
- Carbon Monoxide
  7
- Brake Fluid
  7
- Service Precautions
  8
- Specifications
  14
- Torque Values
  16
- Lubrication Points
  22
- Table of Contents
  24
- Periodical Maintenance Schedule
  25
- Lubrication System
  26
- Fuel System
  27
- Air Cleaner
  28
- Throttle Valve Operation
  28
- Crankcase Blow-By Ventilation
  29
- Valve Clearance Adjustment
  29
- Carburetor Idle Speed Adjustment
  30
- Ignition System
  31
- Spark Plug
  31
- Cylinder Compression Pressure
  32
- Driving System
  32
- Steering System
  33
- Suspension System
  33
- Front Disk Brake System
  34
- Drum Brake System
  36
- Wheel / Tire
  37
- Battery
  38
- Headlight Adjustment
  38
- Nuts¡ B Bolts Tightness
  38
- Special Service Tools Catalogue
  39
3. Lubrication System

42
- Operational Precautions
  43
- Trouble Diagnosis
  43
- Engine OIL
  44
- Cleaning Engine Oil Strainer
  45
- Oil Pump
  46
- Gear Oil
  49
4. Fuel System

50
- Operational Precautions
  51
- Trouble Diagnosis
  52
- Carburetor
  53
- Idle Speed Adjustment
  57
- Fuel Tank
  58
- Air Cleaner
  60
5. Removal & Installation of Engine

62
- Engine Removal
  62
- Operational Precautions
  63
- Engine Removal
  64
- Removal of Engine Bush
  67
  - Engine Hanger
    68
  - Installation of Engine
    69
6. Cylinder Head / Valve

70
- Operational Precautions
  71
- Troubleshooting
  72
- Cylinder Head Removal
  73
- Cylinder Head Disassembly (HU05U)
  75
- Cylinder Head Disassembly (HU10U/W)
  76
- Valve Disassembly
  78
- Cylinder Head Inspection
  79
- Valve Seat Inspection and Service
  81
- Cylinder Head Reassembly
  83
- Cylinder Head Installation
  84
- Valve Clearance Adjustment
  85
7. Cylinder / Piston

88
- Operational Precautions
  89
- Trouble Diagnosis
  89
- Cylinder Removal
  90
- Piston Removal
  92
  - Piston Ring Installation
    94
  - Piston Installation
    95
  - Cylinder Installation
    95
8. V-Belt Drive System / Kick Starter

96
- Operational Precautions
  97
- Trouble Diagnosis
  97
- Kick Starter
  98
- Left Crankcase Cover
  98
- Drive Belt
  100
- Movable Drive Face
  102
- Clutch / Driven Pulley
  105
9. Final Drive Mechanism

110
- Final Drive Mechanism
  110
- Operational Precautions
  111
- Trouble Diagnosis
  111
- Inspection of Final Drive Mechanism
  113
  - Bearing Replacement
    114
  - Re-Assembly of Final Driven Mechanism
    116
10. Alternator / Starting Clutch

118
- Alternator
  118
- Operational Precautions
  119
- Alternator Removal
  120
- Right Crankcase Cover Removal
  121
- Starting Clutch
  122
  - Right Crankcase Cover Installation
    124
  - Alternator Coil Set Installation
    125
  - Flywheel Installation
    125
11. Crankcase / Crankshaft

126
- Operational Precautions
  127
- Trouble Diagnosis
  127
- Disassembly of Crankcase
  128
- Crankshaft Inspection
  130
- Assembly of Crankcase
  131
12. Body Cover

134
- Maintenance Information
  135
- Front Cover
  136
- Handle Cover
  137
- Front Fender
  139
  - Brake
    139
- Front under Spoiler
  140
- Front Inner Cover
  141
- Luggage Box
  142
- Battery Cover
  143
- Rear Carrier
  143
- Rear Center Cover
  144
- Side Cover
  144
- 12. Body Cover
  145
- Center Cover
  145
- Floor Panel
  147
- Rear Fender
  148
- Rear Mudguard
  149
13. Brake

150
- Operational Precautions
  153
- System
  153
- Trouble Diagnosis
  154
- Hydraulic Brake System Inspection
  155
- Brake Fluid Replacement / Air-Bleed
  156
- Brake Caliper
  157
- Brake Disc
  158
- Brake Master Cylinder
  158
- Brake Lining
  161
- Drum Brake System
  161
- Brake Panel
  162
14. Steering / Front Wheel / Front Cushion

164
- Steering / Front Wheel / Front Cushion
  164
- Operational Precautions
  165
- Trouble Diagnosis
  165
- Steering Handle
  166
- Front Wheel
  168
- Front Cushion
  173
- Front Fork / Steering Column
  173
15. Rear Wheel / Rear Cushion

176
- Rear Wheel / Rear Cushion
  176
- Operational Precautions
  177
- Trouble Diagnosis
  177
- Exhaust Muffler
  178
  - Rear Wheel
    178
  - Rear Cushion
    179
16. Electrical Equipment

180
- Electrical Equipment
  180
- Operational Precautions
  181
  - Starting System
    181
- Specification
  182
- Trouble Diagnosis
  183
- Charging System
  184
- Ignition System
  190
  - Ignition Coil
    192
- Start System
  194
- Meter
  195
- Light / Bulb
  197
- Switch / Horn
  201
- Fuel Unit
  204
  - Emission Control System
    206
  - Electrical Diagram
    214

Sym Mio 50 Instruction Manual (25 pages)

Brand: Sym | Category: Scooter | Size: 0.36 MB

1 Contents

1
- Table of Contents
  1
2 Control Location

3
3 Before Riding

4
4 Safe Riding

4
5 Riding

5
6 Use Genuine Spare Parts

5
7 Use of each Component

6
- Gauges
  6
- Operation of Ignition Switch
  7
- Engine Control Switch
  8
- Use of Buttons
  8
- Seat Lock
  9
- Fuel Tank Cap
  9
- Safety Helmet Hook
  10
- Storage Box
  10
- Brake
  10
- Important Points and Cautions for Starting Engine
  11
- The Best Way to Ride off
  11
- The Control of Throttle Valve Handle
  12
- Parking Method
  12
8 Inspection and Maintenance before Riding

13
10 Electrical Ignition System

23
11 Suggestions on Engine Fuel

23
12 Transmission Oil

23
13 Cautions for Riding Scooter

23
14 Periodical Maintenance Schedule

24
15 Specification

25

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SYM Mio 50 Service Manual (215 pages)

Table of Contents

2. Maintenance Information

3. Lubrication System

4. Fuel System

5. Removal & Installation of Engine

6. Cylinder Head / Valve

7. Cylinder / Piston

8. V-Belt Drive System / Kick Starter

9. Final Drive Mechanism

10. Alternator / Starting Clutch

11. Crankcase / Crankshaft

12. Body Cover

13. Brake

14. Steering / Front Wheel / Front Cushion

15. Rear Wheel / Rear Cushion

16. Electrical Equipment

Sym Mio 50 Instruction Manual (25 pages)

Table of Contents

1 Contents

2 Control Location

3 Before Riding

4 Safe Riding

5 Riding

6 Use Genuine Spare Parts

7 Use of each Component

8 Inspection and Maintenance before Riding

9 When There Is an Abnormal Condition or a Trouble

10 Electrical Ignition System

11 Suggestions on Engine Fuel

12 Transmission Oil

13 Cautions for Riding Scooter

14 Periodical Maintenance Schedule

15 Specification

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