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INSTALLATION
MANUAL
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 4
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 4
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . 5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . 35
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . 35
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 38
See the following page for a complete Table of Contents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions are given
to prevent equipment damage. Warnings are given to
alert installer that personal injury and/or equipment dam-
age may result if installation procedure is not handled
properly.
CAUTION:
READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
SUNLINE 2000™
SINGLE PACKAGE HEAT PUMP
BQ 036, 048 & 060
EXPORT ONLY
ISO 9001
Certified Quality
Management System
364985-XIM-B-0508
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Table of Contents
Related Manuals for Johnson Controls SUNLINE 2000 BQ 060
Summary of Contents for Johnson Controls SUNLINE 2000 BQ 060
- Page 1 CAUTION: READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INSTALL YOUR UNIT. SAVE THIS MANUAL SUNLINE 2000™ SINGLE PACKAGE HEAT PUMP BQ 036, 048 & 060 EXPORT ONLY Management System ISO 9001 Certified Quality 364985-XIM-B-0508...
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Page 2: Table Of Contents
MOTORS ....... . . 38 OUTDOOR COIL ......38 364985-XIM-B-0508 Johnson Controls Unitary Products... - Page 3 OUTLET ........18 Johnson Controls Unitary Products Tbl.
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Page 4: General
Contact your local York parts distribution center for authorized replacement parts. APPROVALS Design listed by CSA as follows: • For use as a heat pump only with or without optional electric heat. • For outdoor installation only. • For installation on combustible material. -
Page 5: Product Nomenclature
T = Belt Drive High Static U = Belt Drive High Static/Single Input Economizer V = Belt Drive High Static/Motorized Damper Johnson Controls Unitary Products These four digits will not be assigned until a quote is requested, or an order placed. SS Drain Pan... -
Page 6: Installation
YORK roof curb, gasketing must be applied to all surfaces that come in contact with the unit underside. 364985-XIM-B-0508 187 / 253 414 / 506 518 / 630 1600 2000 57 / 72 0 / 120 Johnson Controls Unitary Products... -
Page 7: Rigging And Handling
Ductwork should be designed and sized according to the methods in Manual Q of the Air Conditioning Con- tractors of America (ACCA). Johnson Controls Unitary Products A closed return duct system shall be used. This shall not preclude use of economizers or outdoor fresh air intake. -
Page 8: Compressors
Refer to the Dimensions and Clearances shown in Fig- ures 7 and 11 for location of these access panels. Make sure that all screws and panel latches are replaced and properly positioned on the unit to maintain an airtight seal. Johnson Controls Unitary Products 364985-XIM-B-0508... -
Page 9: Typical Power Wiring
OUT-PUT TO CLOSE THE OUTDOOR ECONOMIZER DAMPERS WHEN THE THERMOSTAT SWITCHES TO THE SET-BACK POSITION. FIGURE 3 - TYPICAL FIELD POWER & CONTROL WIRING Johnson Controls Unitary Products TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTEC- TION AND WIRING. -
Page 10: Thermostat
Fuses are supplied, where required, by the factory. Some KW sizes require fuses and others do not. Refer to Table 3 for minimum CFM limitations and to Tables 9 through 14 for electrical data. Johnson Controls Unitary Products 364985-XIM-B-0508 Maximum Length 150 Feet... -
Page 11: Economizer/Motorized Damper And Rain Hood
Power exhaust is only available as a field installed accessory. Johnson Controls Unitary Products 460-3-60 600-3-60 1200 1200 1200... -
Page 12: Minimum Position Adjustment
AQ voltage input. • Optional CO Space Sensor Kit Part # 2AQ04700324 • Optional CO Unit Sensor Kit Part # 2AQ04700424 Replace the economizer access panel. Johnson Controls Unitary Products 364985-XIM-B-0508... -
Page 13: Enthalpy Setpoint Adjustment
Indoor Air Quality Min. Adjustment Screw Free Cooling LED Economizer Enthalpy Set Point Adjustment Screw FIGURE 5 - HONEYWELL ECONOMIZER CONTROL W7212 Johnson Controls Unitary Products CONTROL POINT APPROX. AT 50% RH 73 (23) 70 (21) (27) 67 (19) 63 (17) -
Page 14: Four And Six Point Loading
BQ060 TABLE 6: BQ 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL BQ036 BQ048 BQ060 APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT TOTAL 364985-XIM-B-0508 BACK OF UNIT FRONT OF UNIT Johnson Controls Unitary Products CONDENSER COIL END OF UNIT... -
Page 15: Physical Data
TABLE 8: OPERATING WEIGHTS (LBS.) MODEL SIZE BASIC UNIT OPTIONS ACCY. Johnson Controls Unitary Products Centrifugal Blower (Dia. x Wd. in.) Fan Motor HP (Direct Drive) Fan Motor HP (Belt Drive) Fan Motor HP (Belt Drive High Static) Rows Deep Fins Per Inch Face Area (Sq. -
Page 16: Electrical Data - Bq036-060 Direct Drive W/O Powered Convenience Outlet
44.1 88.2 61.6 110.1 33.0 13.3 49.0 18.8 55.6 26.6 64.9 39.9 80.8 53.2 96.8 74.3 122.0 17.1 27.3 12.7 32.3 17.1 37.5 24.5 46.4 36.1 60.4 13.5 10.6 26.2 16.0 32.6 21.3 39.0 30.5 50.1 Johnson Controls Unitary Products... -
Page 17: Electrical Data - Bq036-060 Belt Drive W/O Powered Convenience Outlet
(5.0) 460-3-60 10.0 62.0 14.0 575-3-60 7.9 50.0 11.0 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products Supply Blower Conv Electric Heat Option Motor Outlet Model Stages None 11.9 15.9... -
Page 18: Electrical Data - Bq036-060 Belt Drive High Static W/O Powered Convenience Outlet
44.1 89.8 61.6 111.7 34.6 13.3 50.6 18.8 57.2 26.6 66.5 39.9 82.4 53.2 98.4 74.3 123.6 17.9 28.1 12.7 33.1 17.1 38.3 24.5 47.2 36.1 61.2 14.5 10.6 27.2 16.0 33.6 21.3 40.0 30.5 51.0 Johnson Controls Unitary Products... -
Page 19: Electrical Data - Bq036-060 Direct Drive W/Powered Convenience Outlet
(5.0) 460-3-60 10.0 62.0 14.0 575-3-60 7.9 50.0 11.0 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products Supply Blower Conv Electric Heat Option Motor Outlet Model Stages None 10.0 11.9... -
Page 20: Electrical Data - Bq036-060 Belt Drive W/Powered Convenience Outlet
44.1 96.8 61.6 118.7 41.6 13.3 57.6 18.8 64.2 26.6 73.5 39.9 89.4 53.2 105.4 74.3 130.6 21.4 31.6 12.7 36.6 17.1 41.8 24.5 50.7 36.1 64.7 16.9 10.6 29.6 16.0 36.0 21.3 42.4 30.5 53.4 Johnson Controls Unitary Products... -
Page 21: Electrical Data - Bq036-060 Belt Drive High Static W/Powered Convenience Outlet
(5.0) 460-3-60 10.0 62.0 14.0 575-3-60 7.9 50.0 11.0 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products Supply Blower Conv Electric Heat Option Motor Outlet Model Stages None 10.0 11.9... -
Page 22: Voltage Limitations
TABLE 15: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE FIGURE 7: UNIT DIMENSIONS (3 - 5 TON HEAT PUMP) FRONT VIEW TABLE 16: VOLTAGE LIMITATIONS POWER SUPPLY kW CAP. MULTIPLIER 0.75 208/230-3-60 0.92 460-3-60 0.92 575-3-60 0.92 1. Utilization Range “A” in accordance with ARI Standard 110. -
Page 23: Unit With Economizer Rainhood
364985-XIM-B-0508 DETAIL “A” FIGURE 8 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 9 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Johnson Controls Unitary Products... -
Page 24: Minimum Clearances
LOCATION 24” (Cooling/Electric Heat) Front 32” (Gas Heat) 12” (Less Economizer) Rear 36” (With Economizer or Fixed Air/Motorized Damper) 24” (Less Economizer) 36” (With Economizer) 24” 0” Below Unit 72” (For Above Unit Condenser Air Discharge) Johnson Controls Unitary Products... -
Page 25: Supply Air Blower Performance (Bq036 Belt Drive) - Side Duct Application
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP. 3. kW = BHP x 0.932. 4. Field Supplied Drive. Johnson Controls Unitary Products Available External Static Pressure - IWG Standard Drive Option 0.52... -
Page 26: Supply Air Blower Performance (Bq060 Belt Drive) - Side Duct Application
1400 2260 1250 2160 1190 2060 1135 2130 1120 2065 1075 1990 1030 2030 1070 1960 1020 1890 Johnson Controls Unitary Products 1.05 1375 1.14 1.13 1401 1.22 1.24 1433 1.33 1.37 1469 1.46 1.52 1510 1.61 1.70 1557 1.78 1.89... -
Page 27: Belt Drive Rpm Selection
2. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation. Johnson Controls Unitary Products AVAILABLE EXTERNAL STATIC PRESSURE - IWG... - Page 28 1250 40.00 1300 44.00 1350 48.00 4 Turns 3 Turns 2 Turns 1 Turn Open Open Open Open 1045 1060 1110 1150 1250 1325 1400 1475 Johnson Controls Unitary Products 1250 46.00 1300 48.00 1350 50.00 1400 52.00 Fully Closed...
- Page 29 0.913 0.964 0.929 0.897 0.946 0.912 0.880 1.100 1.050 1.000 0.950 0.900 0.850 0.800 0.750 0.700 0.650 0.600 Johnson Controls Unitary Products Altitude (Ft.) 3000 4000 5000 6000 0.950 0.916 0.882 0.849 0.931 0.898 0.864 0.832 0.913 0.880 0.848 0.816 0.896...
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Page 30: Phasing
3. Using an inclined manometer, determine the pres- sure drop across a dry evaporator coil. Since the moisture on an evaporator coil may vary greatly, measuring the pressure drop across a wet coil Johnson Controls Unitary Products 364985-XIM-B-0508... -
Page 31: Xim-B
Johnson Controls Unitary Products For heating, the thermostat makes a circuit between “R” and “W1”. The UCB energizes the compressor and condenser fan allowing the unit to run in heating mode. -
Page 32: Economizer With Single Enthalpy Sensor
(see Table 32). FREEZESTAT During cooling operation, if a freezestat opens, the UCB will de-energize the compressor, initiate the ASCD, and stop the condenser fan. If the call for cool- Johnson Controls Unitary Products 364985-XIM-B-0508... -
Page 33: Low Ambient Cooling
22 ± 5 psig). The above pressure switches are hard-soldered to the unit. The refrigeration system is monitored and con- Johnson Controls Unitary Products trolled. On any fault, the system will be affected by any safety/preventive action. The unit control board monitors the temperature limit switch of the electric heat. -
Page 34: Defrost Mode
Reducing the value below the correct setpoint will give shorter “ON” cycles and may result in the low- ering of the temperature within the conditioned space. Johnson Controls Unitary Products 364985-XIM-B-0508 º... -
Page 35: Start-Up (Cooling)
OPERATING INSTRUCTIONS 1. Turn unit electrical power on. 2. Set the room thermostat setting to lower than the room temperature. Johnson Controls Unitary Products 3. Compressor will energize after the built-in time delay (five minutes). POST START CHECK LIST 1. Verify proper system pressures. - Page 36 UCB may have locked out the compressor for repeat trips. The UCB should be flashing an alarm code. If not, press and release the ALARMS button on the UCB. Johnson Controls Unitary Products 364985-XIM-B-0508...
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Page 37: Unit Flash Codes
These options are not enabled by default. Local distributors can test the UCB for this programming. Johnson Controls Unitary Products For units with factory installed economizers, the UCB is programmed to lock out compressor opera- tion when the LAS set point is reached. -
Page 38: Xim-B
If water is used to clean coil, be sure elec- tric power to the unit is shut off prior to cleaning. Exercise care when cleaning the coil so that NOTE: the coil fins are not damaged. Johnson Controls Unitary Products 364985-XIM-B-0508... - Page 39 364985-XIM-B-0508 Johnson Controls Unitary Products...
- Page 40 Subject to change without notice. Printed in U.S.A. 364985-XIM-B-0508 Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 364985-YIM-A-0308 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069...
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