Nilfisk-Advance Convertamatic 24 Service Manual
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Nilfisk-Advance Convertamatic 24 Service Manual

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See also: Instructions for Use Manual
Convertamatic
24, 26, 28, 32
™
BA 625, 725, 825
Service Manual
Advance Models: 56315000(24D-C), 56315001(26D), 56315002(28D),
56315003(24C-C), 56315004(28D-C), 56315005(28C-C), 56315006(X24D-C),
56315007(X24C-C), 56315008(26D-C), 56315009(X26D-C), 56315010(26C-C),
56315011(X26C-C), 56315012(X28D-C), 56315013(X28C-C), 56315804(32D-C)
56315805(X32D-C)
Nilfi sk Models: 56315800(625), 56315801(725), 56315802(725C), 56315803(825)
2/05 revised 4/08 FORM NO. 56043098

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Summary of Contents for Nilfisk-Advance Convertamatic 24

  • Page 1 Convertamatic 24, 26, 28, 32 ™ BA 625, 725, 825 Service Manual Advance Models: 56315000(24D-C), 56315001(26D), 56315002(28D), 56315003(24C-C), 56315004(28D-C), 56315005(28C-C), 56315006(X24D-C), 56315007(X24C-C), 56315008(26D-C), 56315009(X26D-C), 56315010(26C-C), 56315011(X26C-C), 56315012(X28D-C), 56315013(X28C-C), 56315804(32D-C) 56315805(X32D-C) Nilfi sk Models: 56315800(625), 56315801(725), 56315802(725C), 56315803(825) 2/05 revised 4/08 FORM NO. 56043098...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ......................................2 CAUTIONS AND WARNINGS ..................................3 SPECIFICATIONS & MAINTENANCE............................... 4-6 PM CHECKLIST ......................................7 KNOW YOUR MACHINE ..................................8-12 SOLUTION SYSTEM ..................................... 13-19 FUNCTIONAL OVERVIEW ..................................13 CIRCUIT OVERVIEW SOLUTION AUTO MODE ............................. 14 SOLUTION SYSTEM MAINTENANCE ..............................15 TROUBLESHOOTING GUIDE ................................

  • Page 4: Introduction

    Repairs, when required, should be performed by your Authorized Nilfi sk-Advance Service Center, who employs factory trained service personnel, and maintains an inventory of Nilfi sk-Advance original replacement parts and accessories. Call the NILFISK-ADVANCE DEALER named below for repair parts or service. Please specify the Model and Serial Number when discussing your machine. (Dealer, affi x service sticker here.) NAME PLATE The Model Number and Serial Number of your machine are shown on the Nameplate on the machine.

  • Page 5: Cautions And Warnings

    CAUTIONS AND WARNINGS SYMBOLS Nilfi sk-Advance uses the symbols below to signal potentially dangerous conditions. Read this information carefully and take the necessary steps to protect personnel and property. DANGER! Is used to warn of immediate hazards that will cause severe personal injury or death. WARNING! Is used to call attention to a situation that could cause severe personal injury.

  • Page 6: Specifications & Maintenance

    revised 5/07 4 - FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 ™...
  • Page 7 SPECIFICATIONS revised 5/07 FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 - 5 ™...

  • Page 8: Maintenance Schedule

    MAINTENANCE SCHEDULE Maintenance intervals given are for average operating conditions. Machines used in severe operational environments may require service more often. MAINTENANCE ITEM Daily Weekly Monthly Yearly Charge Batteries Check/Clean Tanks & Hoses (clean recovery tank switches & vacuum inlet screen) Check/Clean/Rotate the Brushes/Pads Check/Clean the Squeegee Clean Hopper on Cylindrical System...

  • Page 9: Pm Checklist

    Nilfisk-Advance Convertamatic 24/26/28/32 & BA 625, 725, 825 ™ Cylindrical and Disc PM Checklist Defect Codes Customer needs adjustment binding Address dirty or contaminated damaged, bent or torn City leaks missing Model Serial Hours worn out Does OPERATIONAL INSPECTION ITEMS...

  • Page 10: Know Your Machine

    KNOW YOUR MACHINE As you read this manual, you will occasionally run across a bold number or letter in parentheses - example: (2). These numbers refer to an item shown on this page unless otherwise noted. Refer back to this page whenever necessary, to pinpoint the location of an item mentioned in the text. NOTE: Refer to the service manual for detailed explanations of each item illustrated on the next 3 pages.
  • Page 11 KNOW YOUR MACHINE Solution Drain Hose / Level Indicator Battery Pack Connector (non onboard charger models only) Squeegee Raise / Lower Lever 25a Battery Pack Connector (onboard charger models only) Onboard Battery Charger (Not found on all models) Squeegee Blade Tension Strap Wheel Drive Circuit Breaker Squeegee Blade Alignment Pins Control Circuit Circuit Breaker...
  • Page 12 KNOW YOUR MACHINE Key Switch (Main Power) Solution Switch Vacuum Switch Display Panel Solution Flow Indicator AXP / EDS Indicator Hour Meter Battery Indicator Scrub Pressure Indicator Recovery Tank FULL Indicator Fault Indicator Wand Switch (Dealer Installed Option) Detergent System (AXP / EDS models only) Extended Scrub System (Dealer Installed Option) Scrub OFF Scrub ON...
  • Page 13 KNOW YOUR MACHINE FUNCTIONAL DESCRIPTION OF CONTROL PANEL: The controls on the Convertamatic / BA 625 series were designed with one touch operation in mind. For single pass scrubbing the user can simply depress one switch and all systems on the machine will be ready to go. For most single-pass scrubbing operations, the operator should only need to use the middle switches on the control panel.
  • Page 14 KNOW YOUR MACHINE DESCRIPTION OF INDICATORS ON THE CONTROL PANEL: In general, the following guidelines apply to the control panel indicators: A fl ashing green or yellow indicator means that a fault has occurred in the particular system. An example of this would be an over-current fault. A yellow indicator means that the particular function has been enabled but is not currently on.

  • Page 15: Solution System

    SOLUTION SYSTEM FUNCTIONAL OVERVIEW See Figure 1. The Convertamatic / BA 625 series models have a solution tank fi ll capacity of 20-gallons (76 liters). All models use one right rear tank fi ll opening, which offers ease of fi lling. Plumbed into the manual solution shut off valve outlet is a serviceable Solution Filter (C), to keep debris from entering the solenoid valve. Also fi...

  • Page 16: Circuit Overview Solution Auto Mode

    SOLUTION SYSTEM CIRCUIT OVERVIEW SOLUTION AUTO MODE (SOLENOID VALVE CIRCUIT) See Figure 2. + (Positive) circuit input starts with: • A closed S3 key switch will direct the needed positive voltage (BRN wires) to the L1 solenoid coil and A1 control board terminal #J1-13. - (Negative) circuit input starts with: •...

  • Page 17: Solution System Maintenance

    SOLUTION SYSTEM SOLUTION SYSTEM MAINTENANCE • Solution Tank: See Figure 1. Weekly empty the solution tank; remove the solution Drain Hose (B) from its storage area (located on the right rear control handle compartment). Direct the hose to a designated “Disposal Site” and fl ush the tank with clean water. •...
  • Page 18 SOLUTION SYSTEM TROUBLESHOOTING GUIDE ELECTRICAL Possible Symptoms 1-No solution fl ow while in the scrub auto solution mode. 2-Solution Pump will not operate: SYMPTOM ONE Note: Activate the Service Test Mode Program. See optional program section for instructions. All testing will be performed in the Service Test Mode Program. 16 - FORM NO.
  • Page 19 SOLUTION SYSTEM TROUBLESHOOTING GUIDE ELECTRICAL (CONTINUED) SYMPTOM TWO Note: Activate the Service Test Mode Program. See optional program section for instructions. All testing will be performed in the Service Test Mode Program. FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 - 17 ™...

  • Page 20: Solution Solenoid Valve Removal

    SOLUTION SYSTEM SOLENOID VALVE REMOVAL Drain the solution tank or turn the solution fi lter ball valve to the off position to prevent solution loss. Lower the deck and disconnect the battery supply to the machine. Remove the front Nose Cone from the machine by fi rmly grasping the lower part and lifting straight up. See Figure 3.

  • Page 21: Solution Filter And Ball Valve Removal

    SOLUTION SYSTEM SOLUTION FILTER AND BALL VALVE REMOVAL Drain the solution tank using the solution drain hose (B). See Figure 4. Loosen the (2) Hose Clamps (K) and pry off the inlet Solution Hose (L) and Solution Hose (M). Remove the Nut (N) that secures the Filter Mount Bracket (O) to the chassis and remove the assembly from the machine. FIGURE 4 SOLUTION PUMP REMOVAL Drain the solution tank or turn the solution fi...

  • Page 22: Scrub System

    SCRUB SYSTEM FUNCTIONAL OVERVIEW • Disc Brush System Overview See Figure 2. The machine models Convertamatic™ 24D, 26D, 28D, 32D / BA 625, 725, 825 use the disc type scrub system powered by (2) 1/2 hp motor gearbox assemblies. • Cylindrical Brush System Overview See Figure 4.
  • Page 23 SCRUB SYSTEM • Scrub Brush Removal Function (Continued / Disc only) • Control and Load circuit detail. A closed S3 key switch supplies the needed positive voltage to the K1 brush solenoid coil, A1 control board (J1-13) Brn wire and K3 brush remove coil relay (Part of A1 Control Board).

  • Page 24: Scrub Brush Deck Removal (Disc)

    SCRUB SYSTEM SCRUB BRUSH DECK REMOVAL (DISC) Lower the scrub deck with brushes (pads) installed. Turn the key switch off and disconnect the battery pack. Lift up and remove cover and nose cone, from front of machine. See Figure 2. Separate the solution system water line (A) located on top of the scrub deck. Unplug both of the brush motor wiring harnesses (B).
  • Page 25 SCRUB SYSTEM FIGURE 2 FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 - 23 ™...

  • Page 26: Scrub Brush Deck Leveling

    SCRUB SYSTEM SCRUB BRUSH DECK LEVELING Old Style: See Figure 4. If the deck needs to be re-leveled after assembly at the factory follow the steps below. Loosen the Nut (O) & Screw (P) that connects the linkage Arm (Q) to the mount Bracket (R). Lower the scrub deck with scrub brushes attached.
  • Page 27 NOTES FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 - 25 ™...

  • Page 28: Scrub Brush Deck Removal (Cylindrical)

    SCRUB SYSTEM SCRUB BRUSH DECK REMOVAL (CYLINDRICAL) Lower the scrub deck with brushes (pads) installed. Turn the key switch off and disconnect the battery pack. Lift up and remove cover and nose cone, from front of machine. See Figure 5. Separate the solution system water line (U) located on top of the scrub deck. Unplug both of the brush motor wiring harnesses (V).

  • Page 29: Scrub System

    SCRUB SYSTEM FIGURE 5 revised 7/07 FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 - 27 ™...

  • Page 30: Recovery System

    RECOVERY SYSTEM FUNCTIONAL OVERVIEW Vacuum / Recovery System General Dirt and water are lifted off the fl oor into the recovery tank by airfl ow, created by a 3-Stage 24V vacuum motor. The wastewater and air enter the vacuum system at the squeegee tool, through small openings (notches) located in the front squeegee blade.

  • Page 31: Vacuum Motor Control Circuit Overview (Auto Mode)

    RECOVERY SYSTEM VACUUM MOTOR CONTROL CIRCUIT OVERVIEW (AUTO MODE) See Figure 2. + (Positive) Circuit input starts with: • A closed S3 key switch supplies the needed positive voltage to the K2 vacuum solenoid coil and the A1 control board J1-13 (Brn wire). Note: The A1 control board scrub-on button must also be depressed (enabled).

  • Page 32: Vacuum/Recovery System Maintenance Checklist

    RECOVERY SYSTEM VACUUM / RECOVERY SYSTEM SERVICE MAINTENANCE CHECKLIST Whenever there is a vacuum problem, it’s best to check over the entire system. Use the checklist below as a guide, to thoroughly check the vacuum system. □ Inspect and clean the vacuum motor fl oat switch. (If the switch is open [tipped up] the vacuum motor will not operate) □...

  • Page 33: Maintenance Of Recovery Tank Float Switches

    RECOVERY SYSTEM MAINTENANCE OF RECOVERY TANK FLOAT SWITCHES If the recovery tank fl oat switch(es) become dirty it can impair their proper operation. A dirty vacuum shut off switch can cause the vacuum motor to not function at all or to not shut off when the tank is full. Dirty extended scrub system switches can prevent the optional extended scrub system from functioning properly. If daily rinsing of the recovery tank does not suffi...

  • Page 34: Maintenance Of Vacuum Motor Inlet Screen

    RECOVERY SYSTEM MAINTENANCE OF VACUUM MOTOR INLET SCREEN The Vacuum Motor Inlet Screen (4) should be cleaned on a daily basis. DO NOT run water down the screen in an attempt to clean it. If you do this you will be running water directly into the vacuum motor.

  • Page 35: Vacuum Motor Removal

    RECOVERY SYSTEM VACUUM MOTOR REMOVAL Drain the recovery tank using the drain hose. Turn the key off and disconnect the battery pack Swing open the recovery tank and disconnect the vacuum motor harness connector. See Figure 5. Remove the vacuum motor Shroud Cover (A) secured to the bottom of the recovery tank (qty 4 screws). Loosen the exhaust hose clamp and remove Acoustic Foam (B) from the vacuum motor discharge tube and completely remove the Vacuum Motor (C) from its mount cavity.

  • Page 36: Recovery Tank Removal

    RECOVERY SYSTEM RECOVERY TANK REMOVAL Follow steps 1-5 in the Vacuum Motor Removal section. Disconnect Recovery Tank fl oat switch(es). NOTE: Disconnect any other options installed on the tank. See Figure 6. Remove the Screw (F) and Tank Cable (G) and allow the tank to swing down to the side of the battery compartment box. Remove the Recovery Tank Drain Hose (H).

  • Page 37: Squeegee System

    SQUEEGEE SYSTEM SQUEEGEE LIFT LINKAGE ADJUSTMENT See “Know Your Machine”. The squeegee pick-up tool is raised and lowered manually by a rear control panel mounted Lever (15). Squeegee Lift Lever Adjustment The squeegee tool’s storage and operating positions are adjustable. To adjust: Lower the squeegee assembly to the fl...

  • Page 38: Servicing The Squeegee

    SQUEEGEE SYSTEM SERVICING THE SQUEEGEE If the squeegee leaves narrow streaks or water, the blades may be dirty or damaged. Remove the squeegee, rinse it under warm water and inspect the blades. Reverse or replace the blades if they are cut, torn, wavy or worn. To Reverse or Replace the Rear Squeegee Wiping Blade...

  • Page 39: Squeegee Mount Assembly Removal

    SQUEEGEE SYSTEM SQUEEGEE MOUNT ASSEMBLY REMOVAL See Figure 3. Disconnect Squeegee Hose (28) and remove the Squeegee Assembly (12) from the machine. Lower the Squeegee Lever (15) and disconnect the Squeegee Lift Cable (C) from the squeegee mount bracket. Refer to Caster Wheel Removal section to remove the rear Caster (D). Remove Screw (E) and slide the Squeegee Mount Assembly (F) away from the chassis.

  • Page 40: Caster Wheel Removal

    SQUEEGEE SYSTEM CASTER WHEEL REMOVAL WARNING! Disconnect the battery pack connector before servicing machine. WARNING! Never work under machine without safety stands or blocking to support the machine. Drain both the solution and recovery tanks. Remove the squeegee assembly and have the scrub deck in the up (stored) position with the scrub brushes installed.

  • Page 41: General Functional Overview

    WHEEL DRIVE SYSTEM GENERAL FUNCTIONAL OVERVIEW See Figures 1 and 2. A 300 watt (.4 HP) permanent magnet (24V) motor transaxle (M1) is used for the wheel drive on all machines. A Curtis PMC solid state speed controller (A2) regulates the variable speed and Fwd/Rev wheel drive motor functions. Location of the controller is in the rear handle housing electrical compartment (accessible by removing the 4 screws securing the rear electrical panel).
  • Page 42 WHEEL DRIVE SYSTEM FIGURE 2 FUSE,150A. BATTERY Partial A1 Control Board CIRCUITBREAKER,5AMP SW,SPSTKEY WHT/YEL CIRCUITBREAKER,30AMP B+ B- 1210SPEEDCONTROLLER POT.5KOHM (1228FOR36V) ORN/BLU THROTTLE PIN9-STATUS RED/BLK PIN6-BRAKE(-) BLU/BLK PIN16-REV BRN/BLK PIN5-KSI PIN13-POT.LO PIN4-POT.WIPER PIN3-POT.HI YEL/RED PIN18-SPEEDLIMITPOT MOTOR,WHEELDRIVE POT.100KOHMSPEEDLIMIT Electrical Diagram *For complete description of all callouts see Electrical System Wiring Diagram. 40 - FORM NO.

  • Page 43: Wheel Drive System

    WHEEL DRIVE SYSTEM R2 Voltage Values R1 Voltage Values FIGURE 3 0V = Minimum Speed 0 – 2.5V Forward 5V = Maximum Speed 2.5V – 5V Reverse WHEEL DRIVE SYSTEM R1 Throttle 5K Ohms A1 Speed Control Pin Connection POT HIGH STATUS BRAKE R2 Speed Limit...

  • Page 44: Wheel Drive Troubleshooting Guide

    WHEEL DRIVE SYSTEM WHEEL DRIVE TROUBLESHOOTING GUIDE Problem Possible Cause • Wheel Drive Motor Circuit Breaker (F32) tripped (reset 30A circuit breaker) • Wheel drive motor will not run in forward and reverse. • Control Circuit Circuit Breaker (F2) tripped (reset circuit breaker) •...

  • Page 45: Drive Motor Transaxle Removal

    WHEEL DRIVE SYSTEM DRIVE MOTOR TRANSAXLE REMOVAL WARNING! Disconnect the battery pack before servicing machine. WARNING! Never work under machine without safety stands or blocking to support the machine. Drain both the solution and recovery tanks and remove the squeegee. Remove the Scrub deck by following the Scrub Deck Removal instructions in this manual.
  • Page 46 WHEEL DRIVE SYSTEM DRIVE MOTOR TRANSAXLE REMOVAL CONTINUED See Figure 5. Jack the front of the machine from this location until the drive wheels are approximately 1” off the ground. Remove the (8) Locknuts (A) and then remove the (2) Drive Wheels (B) from the transaxle. Disconnect the drive motor wiring connector.

  • Page 47: Drive Wheel Removal

    WHEEL DRIVE SYSTEM DRIVE WHEEL REMOVAL WARNING! Disconnect the battery pack connector before servicing machine. WARNING! Never work under machine without safety stands or blocking to support the machine. Remove the squeegee and place wood blocking in front and rear of the opposite drive wheel that you are removing to prevent the machine from rolling. Using a scissors jack, raise the machine until the wheel is off the ground.

  • Page 48: (5K) Potentiometer (R1) Testing And Removal

    WHEEL DRIVE SYSTEM (5K) POTENTIOMETER (R1) TESTING AND REMOVAL WARNING! Disconnect batteries at the battery pack disconnect before servicing. Testing the 5KDirectional/Throttle Potentiometer R1 Note: The potentiometer (pot) doesn’t have to be removed from its housing mount to test. See Figure 7. Remove the front Drive Paddle Cover (G) from the Rear Housing (H) held together with (4) (I) Screws. Note the cover will have the speed limiting Pot (R2) mounted to it, observe the (3) wires and separate them to complete the removal of the cover.

  • Page 49: (100K) Potentiometer (R2) Testing And Removal

    WHEEL DRIVE SYSTEM (5K) POTENTIOMETER (R1) INSTALLATION AND ADJUSTMENT (CONTINUED) Reconnect the ohmmeter test leads to the pot wiper and low terminal connections and adjust (turn the pot) to obtain half of pot’s total resistance. This will accurately set the true neutral drive paddle operator position. Tighten the anchor nut secure.

  • Page 50: Electrical System

    ELECTRICAL SYSTEM BATTERIES If your machine shipped with batteries installed do the following: • Check that the batteries are connected to the machine (25 / 25a). • Turn ON the Key Switch (A) and check the Battery Indicator (D). If the gauge is completely fi lled, the batteries are ready for use. If the gauge is less than full, the batteries should be charged before use.

  • Page 51: Description Of The Low Voltage Cutout Feature

    ELECTRICAL SYSTEM SPECIFIC WET CELL BATTERY INFORMATION Wet Cell Battery specifi cations - Use a combination of multiple 2-volt cell units to construct a 24 Volt DC battery pack system. - Nilfi sk-Advance recommended battery pack capacity is a 238 AH @ 20 Hour Rate deep cycle battery system. Note: The battery pack must fi t the battery compartment size listed in Specifi...

  • Page 52: Battery Charging, Maintenance And Testing

    ELECTRICAL SYSTEM CHARGING WET BATTERIES Charge the batteries each time the machine is used or when the Battery Indicator (D) is reading less than full. WARNING! Do not fi ll the batteries before charging. Charge batteries in a well ventilated area. Do not smoke while servicing the batteries.
  • Page 53 ELECTRICAL SYSTEM BATTERY MAINTENANCE WET CELL BATTERIES Proper maintenance of electric vehicle batteries can greatly extend their life. Well-maintained batteries may last up to 3 years, but failure after 1 year is common if maintenance has been poor. There are 3 simple rules for good battery maintenance: •...

  • Page 54: Actuator Drive Nut Adjustment

    ELECTRICAL SYSTEM ACTUATOR DRIVE NUT ADJUSTMENT This manual section explains the steps for adjusting the drive nut (spring housing) setting for all the models’ scrub brush lift actuator motor. Reference the chart below to fi nd the IN & OUT dimensional specifi cation for an actuator motor needing adjustment. Part # Actuator Motor Spring Housing IN Position...
  • Page 55 FIGURE 4 FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 - 53 ™...

  • Page 56: Curtis Controller

    ELECTRICAL SYSTEM CURTIS CONTROLLER DIAGNOSTICS: Diagnostics Method A: Uses the machine’s control display LED panel and wand switch indicator. FUNCTION OF THE SPEED CONTROLLER STATUS LIGHT AND DISPLAY The Curtis 1210- (24V) speed control will output a fault code if there is a problem associated with the speed control and wheel drive system. See Figure 5. If a speed control fault occurs, the display LED panel (D) will indicate 03.
  • Page 57 ELECTRICAL SYSTEM FIGURE 5 FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 - 55 ™...

  • Page 58: Status Led Fault Codes

    ELECTRICAL SYSTEM STATUS LED FAULT CODES (TABLE 1) STATUS LIGHT EXPLANATION POSSIBLE CAUSE CODE DISPLAY over-/under-temperature cutback 1. Temperature >92°C or < -25°C. 2. Excessive load on vehicle 3. Operation in extreme environments. 4. Electromagnetic brake not releasing. 0 00 throttle fault 1.
  • Page 59 ELECTRICAL SYSTEM INSTALLATION CHECKOUT FOR THE CURTIS SPEED CONTROLLER SAFETY! The 1210 controller is inherently a high power device. When working around any battery powered vehicle, proper safety precautions should be taken. These include, but are not limited to: proper training, wearing eye protection, avoiding loose clothing and jewelry, and using insulated wrenches.

  • Page 60: Functional Overview Of Main Control Board

    ELECTRICAL SYSTEM FUNCTIONAL OVERVIEW OF MAIN CONTROL BOARD The primary function of the main control board A1 is to position the scrubbing brush(s) with respect to the fl oor surface using a lift actuator motor to maintain the correct brush pressure and current draw of the brush motor(s). When the scrub ON switch is depressed this will lower the scrub deck to the operating position and by activating the drive paddle start the brush motors.

  • Page 61: Main Controller Error Codes

    ELECTRICAL SYSTEM MAIN CONTROLLER ERROR CODES Display Code Fault Description Troubleshooting Action Drive system fault. 1. Check for a tripped drive motor circuit breaker (30 amp). Investigate reason for possible mechanical over load. Examples: Debris wrapped around the drive wheels, defective differential and prolonged ramp climbing. 2. Observe the green fl...

  • Page 62: Main Controller Diagnostic Service Test Mode

    ELECTRICAL SYSTEM SERVICE TEST MODE: To assist in the troubleshooting and servicing of the electrical system and related components on the Convertamatic / BA 625 series scrubbers, a special test mode that allows independent control of the various outputs and monitoring of the various inputs has been incorporated. To enter the service test mode perform the following step: Turn the main power Key Switch (A) to the off position.
  • Page 63 ELECTRICAL SYSTEM FIGURE 6 FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 - 61 ™...

  • Page 64: Output Controls

    ELECTRICAL SYSTEM BATTERY STATUS DISPLAY: The display will show the battery voltage. This display is accurate to within +/- 0.15 volts. Therefore, the voltage displayed may not correlate precisely to a high- accuracy, calibrated voltmeter. OUTPUT CONTROLS: The control panel switches are used to control various output functions of the main control unit. Below is a list of each switch and the function it controls. Following the list is a detailed description of each function.
  • Page 65 ELECTRICAL SYSTEM OUTPUT CONTROLS (CONTINUED): Scrub On Switch (I): This switch is used to control the output to the scrub deck lift actuator. Pressing and releasing this switch will cycle the actuator output through 4 states. These are: 1 – Output off, direction = up 2 –...
  • Page 66 ELECTRICAL SYSTEM OUTPUT CONTROLS (CONTINUED): Solution Switch (B): This switch is used to toggle the state of the solution solenoid. Pressing and releasing this switch will alternately turn the solution solenoid on and off. The indicator provides the following status information: Off - Solution output is off.

  • Page 67: Main Control Programming Options

    ELECTRICAL SYSTEM MAIN CONTROL PROGRAMMING OPTIONS Selection of Low Voltage Cutout Threshold: FACTORY DEFAULT: 20.6V (STANDARD) The Convertamatic / BA 625 series is equipped with a low voltage cutout feature to prevent over-discharging the batteries. This feature will automatically shut down the scrub system when the battery voltage falls to the selected threshold.
  • Page 68 ELECTRICAL SYSTEM MAIN CONTROL PROGRAMMING OPTIONS (CONTINUED) Restoring the scrub pressures to factory default settings: If it is desired to restore the scrub pressures to factory default setting, perform the following steps: Turn the main power key switch to the off position. Press and hold the scrub on switch.
  • Page 69 ELECTRICAL SYSTEM MAIN CONTROL PROGRAMMING OPTIONS (CONTINUED) Turning Fault Detection On or Off: FACTORY DEFAULT: ON Normally, the main control unit will perform checks of the electrical system during operation. If a fault occurs in a particular system, that system (and possibly others) will be shut down.
  • Page 70 ELECTRICAL SYSTEM MAIN CONTROL PROGRAMMING OPTIONS (CONTINUED) Light Scrub Setting Adjustment: FACTORY DEFAULT: SCRUB PRESSURE =1, SOLUTION = ONE BAR, CHEMICAL = 0 (IF AVAILABLE). The light scrub pressure, solution rate and chemical rate can be programmed depending on its application where high solution rate is need with light scrub pressure or low solution rate with heavy scrub pressure.
  • Page 71 ELECTRICAL SYSTEM MAIN CONTROL PROGRAMMING OPTIONS (CONTINUED) Heavy Scrub Setting Adjustment: FACTORY DEFAULT: SCRUB PRESSURE =2, SOLUTION = TWO BARS, CHEMICAL = 0 (IF AVAILABLE). The heavy scrub pressure, solution rate and chemical rate can be programmed depending on its application where high solution rate is need with light scrub pressure or low solution rate with heavy scrub pressure.
  • Page 72 ELECTRICAL SYSTEM MAIN CONTROL PROGRAMMING OPTIONS (CONTINUED) LCD Style Selection: FACTORY DEFAULT: RECTANGULAR SHAPE WITH THREE BARS LCD graphic style can be programmed to different style. There are two different styles and to change LCD graphic style, perform the following steps: Turn the main power key switch to the off position.

  • Page 73: Electrical Component Location

    ELECTRICAL SYSTEM COMPONENT LOCATION Item Description Control Board Speed Control Battery Fuse, 150 Amp Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Contactor, Brush Motor Contactor, Vac Motor Solenoid, Solution Solenoid, Recycle Solution (Optional) Motor, Wheel Drive Motor, Left Brush Motor, Right Brush Motor, Vac Motor, Brush Actuator...

  • Page 74: Wiring Diagram

    ELECTRICAL SYSTEM (OPTIONAL) ONBOARD BATTERY (OPTIONAL) NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT CHARGER RED WIRE FROM F2 FOR CHARGER OPTION CHEMICAL RATIO SENSOR WIRING DIAGRAM / SCHEMATIC INTERLOCK SUPPLY Item Description CIRCUIT BREAKER, 5 AMP BLK/WHT OUTPUT Control Board Speed Control Battery FUSE, 150 A.

  • Page 75: Wiring Schematic

    ELECTRICAL SYSTEM CONTROL BOARD J1 J1 J2 J2 1 2 3 4 VIO/BLK 18-1 BLK 18-6 ORN/RED 18-1 BLK 18-5 BRN 16-1 BLU/BLK 22-1 YEL/VIO 18-1 WHT/GRA 18-1 BLK/YEL 18-1 RED/BLK 22-1 ORN 18-1 GRA/WHT 18-1 POT. 5K OHM THROTTLE POT.

  • Page 76: Appendix

    APPENDIX DETERGENT (AXP) SYSTEM PLUMBING SCHEMATIC Item Description Solution Tank Shut Off Valve Inline Solution Filter Solution Pump Check Valve Detergent Pump Reducer Tee Reducer Coupler Solution Solenoid Valve Detergent Tank Reducer Coupler Solution Manifold (Cylindrical Models) 74 - FORM NO. 56043098 - Convertamatic 24, 26, 28, 32 / BA 625, 725, 825 ™...

  • Page 77: Extended Scrub System Plumbing Schematic

    APPENDIX EXTENDED SCRUB SYSTEM PLUMBING SCHEMATIC Item Description Solution Tank Shut Off Valve Inline Solution Filter Recovery Tank Extended Scrub Filter Extended Scrub Stop Switch Extended Scrub Start Switch Vacuum Shut Off Switch Extended Scrub Pump Solution Pump Reducer Coupler Solution Solenoid Valve Reducer Coupler Extended Scrub Solenoid Valve...

  • Page 78: Detergent (Axp / Eds) System Preparation And Use

    APPENDIX DETERGENT (AXP™ / EDS™) SYSTEM PREPARATION AND USE COMMON INSTRUCTIONS: REFILLABLE CARTRIDGE SPECIFIC INSTRUCTIONS: The system should be purged of previous detergent when switching to a different Fill the detergent cartridge with a maximum of 1.25 gallons (4.73 Liters) of detergent. SERVICE FULL (RESET) detergent.
  • Page 79 www.nilfi sk-advance.com © 2008...

This manual is also suitable for:

Convertamatic 26Convertamatic 28Convertamatic 32Convertamatic 725Convertamatic 825Ba 625 ... Show all

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