Vari Lite VL3000 Service Manual
  1. Manuals
  2. Brands
  3. Vari Lite Manuals
  4. Lighting Equipment
  5. VL3000 Series
  6. Service manual

Vari Lite VL3000 Service Manual

Spot/wash luminaires
Hide thumbs Also See for VL3000:
Table of Contents

Advertisement

Quick Links

See also: User Manual
™
™
VL3000
& VL3000
Q Luminaires
02.9678.0010

Advertisement

Table of Contents
loading

Related Manuals for Vari Lite VL3000

Summary of Contents for Vari Lite VL3000

  • Page 1 ™ ™ VL3000 & VL3000 Q Luminaires 02.9678.0010...
  • Page 2 Genlyte Thomas Group LLC and is registered in the United States and other countries. ™ ™ VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, VL3500™, Series 1000 , Series 2000 ™ ™...
  • Page 3 OREWORD How To Obtain Warranty Service A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877- 827-4548) or customerservice@genlytecontrols.com and request a Return Material Authori- zation (RMA) for warranty service.
  • Page 4 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.

  • Page 5: Safety Notice

    OREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product.
  • Page 6 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare...
  • Page 9 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe.
  • Page 11 OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
  • Page 12 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara.
  • Page 13 OREWORD 02.96 78.001 0 F...
  • Page 14 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL 02 .9 678.00 10 F...

  • Page 15: Table Of Contents

    Technical Specifications ......................4 Components External Luminaire Components ....................5 VL3000 Spot Luminaire Head and Yoke Components............. 6 VL3000 Wash Luminaire Head and Yoke Components ............7 Enclosure Components ......................8 Principles of Operation VL3000 and VL3000Q Spot Luminaire ................... 9 Functional Block Diagram ....................
  • Page 16 VL3000 Quiet Wash Luminaire ....................64 Top Assembly Included Items Kit, Spot ......................66 Included Items Kit, Wash......................68 VL3000 and VL3000Q Spot Luminaire ................. 69 VL3000 and VL3000Q Wash Luminaire................72 Generic Luminaire Assemblies....................75 Head Assembly Head Structure Assembly......................77 Head Cover Assembly ......................
  • Page 17 Color/Dimmer/Strobe Assembly................... 116 Motor/Adapter Plate Assembly..................... 119 Fixed Color Wheel Assembly ....................120 Strobe Assembly ........................122 Strobe Assembly (VL3000 Quiet) ..................123 Right Strobe Blade Assembly ....................124 Left Strobe Blade Assembly ....................125 VL3000Q Strobe Motor Assembly ..................126 Dimmer Wheel Assembly.....................
  • Page 18 Index Sensor PCB Assembly ....................157 Enclosure Assembly Upper Enclosure Assembly....................159 Ventilation Cover Assembly - Standard................164 Ventilation Cover Assembly - VL3000 Quiet............... 165 Panel Assembly........................167 DMX Input PCB ........................168 Display PCB.......................... 169 AC Input Pigtail Cable Assembly..................171 Pan Pulley Assembly ......................
  • Page 19 Zoom Interconnect PCB (Sheet 1 of 1)................. 227 Zoom Sensor PCB (Sheet 1 of 1)..................228 VL3000 Spot Luminaire Wiring Diagram (Sheet 1 of 3) ............. 229 VL3000 Spot Luminaire Wiring Diagram (Sheet 2 of 3) ............. 230 VL3000 Spot Luminaire Wiring Diagram (Sheet 3 of 3) ............. 231 VL3000 Wash Luminaire Wiring Diagram (Sheet 1 of 3)............
  • Page 20 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL x v i i i 02 .9 678.00 10 F...

  • Page 21: Introduction

    About This Manual This manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the VL3000™ Series Luminaire. The manual is intended for use by Vari-Lite personnel and by Vari-Lite’s customers/clients. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.

  • Page 22: Customer Service

    Bulletins are categorized by assembly or subassembly, and identified by a number such as S3K-001 (VL3000 Series Luminaires Technical Bulletin number 1). A list of technical bulletins for these products is found in “VL3000 Technical...

  • Page 23: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components. • Features • Components • Principles of Operation 02.96 78.001 0 F...

  • Page 24: Features

    Two, six-position gobo wheels with five rotatable, indexable gobo positions and one open position. • Five-position gobo wheel with four rotatable, indexable positions and one open position. • VL3000Q only: 50% audible reduction in noise output from the VL3000 luminaires. VL3000 and VL3000Q Wash Luminaires • Zoomable beam spreader mechanism. •...

  • Page 25: Components

    OMPONENTS XTERNAL UMINAIRE OMPONENTS Components External Luminaire Components The following illustration shows the external luminaire components and controls. Upper Enclosure Assembly Houses power supply, ballast, and display board. AC Input Cable Truss Hook Bracket Attaches to enclosure base to allow truss hook installation. Input Panel Provides DMX In and Thru, and AC Power connections.

  • Page 26: Vl3000 Spot Luminaire Head And Yoke Components

    VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL VL3000 Spot Luminaire Head and Yoke Components The following illustration shows the major sub-assemblies that are located in the luminaire head and yoke assemblies. Head Cover (attached by tether) Gobo Assembly...

  • Page 27: Vl3000 Wash Luminaire Head And Yoke Components

    : VL3000 W OMPONENTS UMINAIRE EAD AND OMPONENTS VL3000 Wash Luminaire Head and Yoke Components The following illustration shows the major sub-assemblies that are located in the luminaire head and yoke assemblies. Head Cover (attached by tether) Aperture Assembly Used in wash version only.

  • Page 28: Enclosure Components

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Enclosure Components The following illustration shows the major sub-assemblies that are located in the luminaire enclosure assembly. (Yoke and head assemblies not shown for clarity.) Enclosure Top Covers 1200W Arc Ballast Module...

  • Page 29: Principles Of Operation

    : VL3000 VL3000Q S RINCIPLES OF PERATION UMINAIRE Principles of Operation VL3000 and VL3000Q Spot Luminaire Functional Block Diagram 02.96 78.001 0 F...

  • Page 30: Vl3000 And Vl3000Q Wash Luminaire

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL VL3000 and VL3000Q Wash Luminaire Functional Block Diagram 02.96 78.001 0 F...

  • Page 31: Chapter 2. Maintenance

    HAPTER Maintenance This chapter contains test, service, and standard maintenance procedures. • Testing • Troubleshooting • Maintenance Procedures 02.96 78.001 0 F...

  • Page 32: Testing

    Testing Luminaire Self-Tests The luminaire is capable of running self tests by using the TEST menu functions. For detailed instructions regarding the luminaire’s self-test function, refer to the VL3000 User’s Manual for your luminaire (02.9678.0001 or 02.9678.0005). Calibration Sequence The following is an outline of the luminaire’s standard calibration sequence: Phase 1 •...

  • Page 33: Auto Recalibration

    Most mechanisms within the VL3000 luminaire are equipped with either optical or magnetic sensors. The VL3000 master control board (MCB) has labeled test points for reading DC voltages at each sensor. Testing is best performed with a digital voltmeter for sensor readings or an oscilloscope for pan/tilt encoder readings.
  • Page 34 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Notes regarding specific mechanisms: • The four color mixers and dimmer will read high when the tab is in the optical sensor. • The fixed color wheel will read low when the magnet is at the sensor and high at other times.

  • Page 35: Troubleshooting Error Messages

    ROUBLESHOOTING RROR ESSAGES Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one a time until the end of the list is reached.

  • Page 36: Troubleshooting Guide

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Troubleshooting Guide If a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “Error Messages” on page 56 for more information. The chart below provides possible causes and remedies for each message.
  • Page 37 ROUBLESHOOTING ROUBLESHOOTING UIDE Table 2-2: Troubleshooting Guide (Continued) Message Description Symptom Possible Cause and Remedy Pan No Pan Sensor Not Found Luminaire will not pan EOT flag attached to large pulley is not engaging the Sens EOT sensor... - ensure flag is attached to the large pulley. - ensure that flag passes through the sensor at a depth sufficient to engage the sensor beam.

  • Page 38: Maintenance Procedures

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Maintenance Procedures Lamp Replacement VL Part No: 71.2557.1200 WARNING: Ensure that power is removed from luminaire when installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass or lamp holder contacts with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.

  • Page 39: Align Lamp

    Align Lamp The design of the VL3000 luminaire optical system allows for a flat or peaked field. A flat field is one where there is no detectable hot spot and a peaked field is one where the intensity of the beam is greater at the center of the beam than at the perimeter.

  • Page 40: Lamp Power Cut-Off Switch

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Lamp Power Cut-Off Switch The lower fan duct assembly is equipped with a lamp power cut-off switch. If the hinged duct is raised during operation, the relay automatically disengages and the lamp will douse. When the duct is closed, lamp power is restored.

  • Page 41: Gobo Replacement

    AINTENANCE ROCEDURES EPLACEMENT Gobo Replacement WARNING: Remove power from luminaire before performing maintenance. Gobos can be HOT after operation. Allow to cool before replacing. WARNING: Users of VARI❋LITE luminaires should not install or use metal gobos. The use of metal gobos in any VARI❋LITE product may damage the luminaire and could void the luminaire’s warranty.
  • Page 42 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Top Head Cover * Do not touch glass with bare fingers. Press on gobo carrier only. CAUTION: 1/4-Turn Screw Gobo Wheel Gobo Assembly (see detail) Gobo Wheel Front of luminaire...

  • Page 43: Color Filter Replacement

    AINTENANCE ROCEDURES OLOR ILTER EPLACEMENT Color Filter Replacement WARNING: Remove power from luminaire before performing maintenance. Filters may be HOT after operation. Allow to cool before replacing. Repair/Replacement Procedure Step 1. Remove power from luminaire. Step 2. Remove top head cover by loosening four 1/4-turn screws as shown in Figure 2-5.

  • Page 44: Beam Spreader (Wash Only)

    Step 8. Lift Beam Spreader assembly up through fixture. Step 9. Replace by performing steps 2 through 8 in reverse order. Transfer Fan Assembly Top Head Cover Beam Spreader Figure 2-6: VL3000 Wash Beam Spreader Assembly Replacement 02.96 78.001 0 F...

  • Page 45: Color/Dimmer/Strobe Assembly

    Step 6. Pull assembly straight up and out of luminaire. Step 7. Replace assembly by performing steps 2 through 6 in reverse order. Top Head Cover Color/Dimmer/Strobe Assembly Clamp Figure 2-7: VL3000 Color/Dimmer/Strobe Assembly Replacement 02.96 78.001 0 F...

  • Page 46: Strobe Assembly Replacement

    Step 10. Remove four 6-32 KEPS nuts and lift strobe assembly straight up. Step 11. Replace assembly by performing steps 2 through 10 in reverse order. Top Head Cover Color/Dimmer/Strobe Assembly Clamp Figure 2-8: VL3000 Color/Dimmer/Strobe Assembly Replacement 02.96 78.001 0 F...

  • Page 47: Main Control Board (Mcb) Pcb Replacement

    Step 5. Disconnect upper enclosure connectors J1, J2, J3, J4 and J12 at back of MCB. Step 6. Install replacement assembly by performing Steps 2-5 in reverse order. Step 7. Configure using menu functions as necessary. Yoke Leg Cover Main Controller Board Figure 2-9: VL3000 Main Control Board Replacement 02.96 78.001 0 F...

  • Page 48: Motor Driver Ic Replacement For Socketed Mcbs

    Step 4. Using C.K. PLCC extractor tool (see above), replace required stepper motor driver (loca- tions: U27-U30, U32-U44). Step 5. Reinstall Main Control Board PCB performing Steps 2-6 in reverse order from page Stepper Motor Drivers (locations: U27-U30, U32-U44) Figure 2-10: VL3000 Series Motor Drivers on Main Control Board 02.96 78.001 0 F...

  • Page 49: Ignitor Board Replacement

    Step 5. Replace by performing steps 2 through 4 in reverse. Note: Make sure and orient ignitor properly (as shown in Figure 2-11). "From Relay" Connections Ignitor Board "To Bulb (Lamp)" Connections NOTE: Some components not shown for clarity. Figure 2-11: VL3000 Ignitor Board Replacement 02.96 78.001 0 F...

  • Page 50: Pan Motor Assembly/Pan Belt Replacement

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Pan Motor Assembly/Pan Belt Replacement VL Part No: 21.9678.0864 (Pan Motor) VL Part No: 54.2055.0001 (Pan Belt) Repair/Replacement Procedure (Pan Motor) Step 1. Using console or internal menus, run lens as far to the rear as possible.
  • Page 51 Pan Motor Assembly, you must tighten in a CLOCKWISE pattern starting with screw in lower left-hand side from spring. NOTE: Head not shown for clarity. Pan Belt Pan Motor Assembly Bottom Cover Enclosure Bottom View Figure 2-12: VL3000 Pan Motor Assembly Replacement 02.96 78.001 0 F...

  • Page 52: Pan Encoder Pcb Replacement

    Step 7. Replace by performing steps 3 through 6 in reverse order. Note: Make sure the encoder disk passes through the optical sensor. Encoder Disk Encoder Pan Motor Assembly Enclosure Bottom View NOTE: Head not shown for clarity. Bottom Cover Figure 2-13: VL3000 Pan Encoder PCB Replacement 02.96 78.001 0 F...

  • Page 53: Pan Eot Sensor Replacement

    Step 6. Disconnect wiring from encoder PCB and remove sensor. Step 7. Replace sensor by performing steps 3 through 6 in reverse order. Sensor Pan Motor Assembly Enclosure Bottom View NOTE: Head not shown for clarity. Bottom Cover Figure 2-14: VL3000 Pan EOT Sensor Replacement 02.96 78.001 0 F...

  • Page 54: Low Voltage Power Supply (Lvs) Replacement

    Step 5. Loosen two 6-32x3/8" LG PPZ screws and slide LVS towards upper enclosure fan to remove. Step 6. Replace by performing steps 2 through 5 in reverse order. Top Cover Bottom Cover Power Supply (LVS) NOTE: Head not shown for clarity. Figure 2-15: VL3000 Power Supply (LVS) Replacement 02.96 78.001 0 F...

  • Page 55: Gobo Assembly Replacement

    Step 8. Pull Gobo Assembly straight out of fixture. Step 9. Replace by performing steps 3 through 8 in reverse order. Top Head Cover Gobo Assembly Clamp Optic Assembly (Must be all the way forward.) Figure 2-16: VL3000 Spot Gobo Assembly Replacement 02.96 78.001 0 F...

  • Page 56: Gobo Timing Adjustments

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Gobo Timing Adjustments The index timing belt must be aligned so that the mechanism "clocks" properly. This belt is installed around the index gear and top gear of the gobo wheel. The wheel position belt is installed around the wheel position gear and bottom gear of the gobo wheel, and does not require alignment.
  • Page 57 AINTENANCE ROCEDURES IMING DJUSTMENTS Position index pulley so large flange is Insert a 3" long #4 or M3 screw (or 0.125" diameter centered in optical sensor pin) completely through aligned holes in wheels and both bulkheads as shown. This will lock the wheels in the "open"...

  • Page 58: Gobo Gear Planet Alignment

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Gobo Gear Planet Alignment Each gear of the gobo wheel assembly must be aligned so that the gobos will index correctly. Use the following procedure to re-align the gears in the event the gobo wheel is disassembled.
  • Page 59 AINTENANCE ROCEDURES LANET LIGNMENT 1) Start with center gear timing 2) Rotate center gear clockwise until timing mark mark facing Position 1 (open). is directly across from Position 6. Rotate Position 6 gear until timing marks align. Alignment Mark open Align both marks 4) Verify alignment of all marks 3) Align remaining gobo gears...

  • Page 60: Spot Optic Assembly Replacement

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Spot Optic Assembly Replacement VL Part No: 22.9678.0103 Repair/Replacement Procedure To remove spot optics assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove both top and bottom head covers by loosening four quarter-turn captive locking screws.
  • Page 61 Motor (see detail) Optic Assembly Side View Motor Edge Screw Clamp Edge Screw (Secure this side Thread all the way into motor first when re- as shown before re-installing. installing.) Figure 2-22: VL3000 Spot Optic Assembly Replacement 02.96 78.001 0 F...

  • Page 62: Tilt Motor Assembly And Tilt Belt Replacement

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Tilt Motor Assembly and Tilt Belt Replacement VL Part No: 21.9678.0765 (Tilt Motor) VL Part No: 54.2055.0001 (Tilt Belt) Repair/Replacement Procedure To remove and replace tilt motor: Step 1. Disconnect luminaire AC input cable from power source.
  • Page 63 PPZ screws that mount Pan Motor Assembly, you must tighten in a CLOCKWISE pattern starting with screw in lower left-hand side from spring. NOTE: Head not shown for clarity. Tilt Motor Assembly Sensor Bracket Spring Figure 2-23: VL3000 Tilt Motor Assembly Replacement 02.96 78.001 0 F...

  • Page 64: Tilt Encoder Pcb Replacement

    Assembly, you must tighten in a CLOCKWISE pattern starting with screw in lower left-hand side from spring. Tilt Encoder Tilt Motor Assembly Sensor Bracket Spring Tilt Motor Assembly Detail NOTE: Head not shown for clarity. Figure 2-24: VL3000 Tilt Encoder PCB Replacement 02.96 78.001 0 F...

  • Page 65: Tilt Eot Sensor Replacement

    Step 5. At sensor, remove two 6-32x3/8" PPZ screws and remove sensor from bracket. Step 6. Replace by performing steps 2 through 5 in reverse order. Tilt Motor Assembly Sensor Sensor Bracket Spring NOTE: Head not shown for clarity. Figure 2-25: VL3000 Tilt EOT Sensor Replacement 02.96 78.001 0 F...

  • Page 66: Ballast Assembly Replacement

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Ballast Assembly Replacement VL Part No: 23.9678.1269 (Old Style) VL Part No: 12.9678.1862 (New Style) Note: Vari-Lite offers a conversion kit for converting old-style ballasts to new-style ballasts. For information on the kit (VL Part No: 28.9678.0100), see Technical Bulletin S3K-014, "Series 3000™...
  • Page 67 AINTENANCE ROCEDURES ALLAST SSEMBLY EPLACEMENT Table 3: VL3000 Ballast Connector Locations Location Connector J102 2-Pos Connector J103 3-Pos Mate N Lok J108 Red 1+ (Choke) J109 Dark Blue 2– (Choke) J110 Orange 3+ (Choke) J111 Orange 4– (Choke) J112 8-Pos MTA...
  • Page 68 Route Lamp to Supply Cable as shown - same as original cable assembly. Back of Display 1200-Watt Ballast Assembly Lamp Supply to Relay Cable Assembly Cable must be routed through Ferrite Figure 2-27: VL3000 Ballast Replacement (New Style) 02.96 78.001 0 F...

  • Page 69: 80Mm Fan Replacement

    : 80MM F AINTENANCE ROCEDURES EPLACEMENT 80MM Fan Replacement VL Part No: 40.7145.0004 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove top head cover by loosening four quarter-turn captive locking screws. Top cover is identifiable as the cover on top when back label is such that words are displayed correct side Step 3.
  • Page 70 80 mm Fan Shield Orientation Series 3000 Back End Assembly 80 mm Fan Assembly Assembly 80MM Fan Assembly Shield Front of Luminaire Shield Orientation: Shield must mimic and cover fan housing. Figure 2-28: VL3000 80MM Fan Replacement 02.96 78.001 0 F...

  • Page 71: Transfer Fan Assembly Replacement

    Step 4. At transfer fan assembly, loosen four 6-32 x 3/8" PPZ screws and slide assembly off Gobo assembly. Step 5. Replace by performing steps 2 through 4 in reverse order. Transfer Fan Assembly Top Head Cover Figure 2-17: VL3000 Transfer Fan Assembly Replacement 02.96 78.001 0 F...

  • Page 72: Gobo/Color (Dual) Fan Assembly Replacement

    Step 6. Replace by performing steps 2 through 5 in reverse order. Note: Some early-production wash fixtures only have one fan mounted to dual fan assembly. All current production fixtures have two fans. Gobo/Color Fan Assembly Gobo/Color Fan Assembly Figure 2-18: VL3000 Gobo/Color (Dual) Fan Assembly Replacement 02.96 78.001 0 F...

  • Page 73: Yoke Fan Assembly (X2) Replacement

    Step 5. Replace by performing steps 2 through 4 in reverse order. Yoke Fan Assembly Yoke Assembly Screws (2 per side) Screws (2 per side) Yoke Fan Assembly NOTE: Some components not shown for clarity. Figure 2-19: VL3000 Yoke Fan Assembly Replacement 02.96 78.001 0 F...

  • Page 74: Upper Enclosure Fan Assembly Replacement

    Step 6. At fan, remove three 6-32x3/8" PPZ screws and remove fan. Step 7. Replace by performing steps 2 through 6 in reverse order. Fan Assembly Fan Assembly Display Cover NOTE: Some components not shown for clarity. Figure 2-20: VL3000 Upper Enclosure Fan Assembly Replacement 02.96 78.001 0 F...

  • Page 75: Display Pcb Assembly Replacement

    Step 8. Replace by performing steps 2 through 7 in reverse order. LVS Power Supply Display Panel Assembly Display Display PCB Display Cover Display Panel Assembly NOTE: Some components not shown for clarity. Figure 2-21: VL3000 Display PCB Assembly Replacement 02.96 78.001 0 F...
  • Page 76 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Notes 02.96 78.001 0 F...

  • Page 77: Chapter 3. Illustrated Parts Breakdown

    HAPTER Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL3000 assemblies. • Drawing Trees • Top Assembly • Head Assembly • Yoke Assembly • Head/Yoke PCB Assemblies • Enclosure Assembly • Cable Assemblies 02.96 78.001 0 F...

  • Page 78: Drawing Trees

    24.9678.3240 Rev 0 Assembly 25.9678.0758 Rev A Yellow Wheel Assembly 22.9678.0474 Rev B Upper Enclosure Assembly 21.9678.0800.01 Rev NN CTO Wheel Assembly 22.9678.0478 Rev B continued next page Figure 3-1: VL3000 Spot Luminaire Subassembly Drawing Tree Part 1 02.96 78.001 0 F...
  • Page 79 Assembly Assembly 25.9678.0818 Rev B 22.9678.1115 Rev D LVS to Yoke AC Fan Cable Zoom Sensor (Target) PCB Assembly Assembly 25.9678.0843 Rev A 24.9678.3112 Rev 0 Figure 3-2: VL3000 Spot Luminaire Subassembly Drawing Tree Part 2 02.96 78.001 0 F...

  • Page 80: Vl3000 Wash Luminaire

    24.9678.3916 Rev 0 Assembly 25.9678.0758 Rev A Yellow Wheel Assembly 22.9678.0474 Rev B Upper Enclosure Assembly 21.9678.0800.01 Rev NN CTO Wheel Assembly 22.9678.0478 Rev B continued next page Figure 3-3: VL3000 Wash Luminaire Subassembly Drawing Tree Part 1 02.96 78.001 0 F...
  • Page 81 Lamp Supply to Relay Cable Assembly Pan/Tilt Control Cable 25.9678.0829 Rev A Assembly 25.9678.0818 Rev B LVS to Yoke AC Fan Cable Assembly 25.9678.0843 Rev A Figure 3-4: VL3000 Wash Luminaire Subassembly Drawing Tree Part 2 02.96 78.001 0 F...

  • Page 82: Vl3000 Quiet Spot Luminaire

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL VL3000 Quiet Spot Luminaire VL3000Q Spot Luminaire 20.9678.0003 Rev E Generic Luminaire Gobo Clamp Assembly Color Clamp Assembly Rod Clamp Assembly Assemblies 22.9678.0693 Rev A 22.9678.0694 Rev A 22.9678.0149 Rev B 21.9678.0011.01 Rev C...
  • Page 83 : VL3000 Q RAWING REES UIET UMINAIRE VL3000Q Spot Luminaire (continued) continued from previous page continued from previous page Spot Optic Assembly Upper Enclosure Assembly 22.9678.0103 Rev R (Spot Only) 21.9678.0801.01 Rev Y Panel Assembly Chassis To Yoke Ground Zoom Box Assembly 21.9678.0805 Rev L...

  • Page 84: Vl3000 Quiet Wash Luminaire

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL VL3000 Quiet Wash Luminaire VL3000Q Wash Luminaire 20.9678.0004 Rev F Generic Luminaire Gobo Clamp Assembly Color Clamp Assembly Rod Clamp Assembly Assemblies 22.9678.0693 Rev A 22.9678.0694 Rev A 22.9678.0149 Rev B 21.9678.0011.01 Rev C...
  • Page 85 : VL3000 Q RAWING REES UIET UMINAIRE VL3000Q Wash Luminaire (continued) continued from previous page Upper Enclosure Assembly 21.9678.0801.01 Rev Y Panel Assembly Chassis To Yoke Ground 21.9678.0805 Rev L Cable Assembly 25.9661.1520 Rev C DMX Input PCB 24.9663.3830 Rev B...

  • Page 86: Top Assembly

    CARD, PRODUCT REGISTRATION 02.9678.0002 UNPACK/QUICK START SHEET, VL3000 04.4037.0001 LABEL, 2.5 X .5 BARCODE (not shown) 07.9678.0036 CARDBOARD SHIPPING BOX, VL3000 (not shown) 08.3000.0001 CD-ROM, VL3000 PRODUCT DOCUMENTATION, USER 22.9661.1636 FAB ASSY, BRACKET TRUSS HOOK 41.6030.4211 GOBO ASSY, UNEVEN BARS (POS 2-4) 41.6030.5011...
  • Page 87 SSEMBLY NCLUDED TEMS Included Items Kit, Spot (continued) (x2) Alpha Rays Night Sky Tribal Break-Up Pebbles Glacier Gag Palm Leaves Shock Break-Up Uneven Bars Ice Blocks Gag Droplets Gag 3-Facet Prism Circle of Ovals Triangle Break-Up Multi-Colored Gobo Figure 3-9: Included Items Kit, Spot Note: * = Do not handle lamp with bare hands.

  • Page 88: Included Items Kit, Wash

    CARD, PRODUCT REGISTRATION 02.9678.0002 UNPACK/QUICK START SHEET, VL3000 04.4037.0001 LABEL, 2.5 X .5 BARCODE (not shown) 07.9678.0036 CARDBOARD SHIPPING BOX, VL3000 (not shown) 08.3000.0001 CD-ROM, VL3000 PRODUCT DOCUMENTATION, USER 22.9661.1636 FAB ASSY, BRACKET TRUSS HOOK 71.2557.1200 LAMP, 1200 WATT SHORT ARC, DOUBLE-ENDED...

  • Page 89: Vl3000 And Vl3000Q Spot Luminaire

    AC DANGER TAG, VL3000 (not shown) 04.9661.0033.01 LABEL, WARNING - 2000 SERIES (not shown) 04.9661.0039 LABEL, LINE CORD WARNING (not shown) 04.9678.0041.01 LABEL, AC INPUT RATING VL3000 (not shown) 04.9678.0061 LABEL, AC INPUT RATING VL3000Q (not shown) 10.9678.0609 FRONT FILTER, FOAM, ZOOM (not shown) 10.9661.0617 YOKE CROSSMEMBER, HEAT SHIELD 10.9686.0732...
  • Page 90 ERVICE ANUAL Item Qty. Description 25.9678.0715 CABLE ASSY, HEAD CONTROLLER (not shown) 28.9678.0001 INCLUDED ITEMS KIT, VL3000 SPOT (not shown) 53.2001.0003 NUT, 10-32 NYLON INSERT 53.2002.0003 NUT, 6-32 HEX ZINC NYLON IN 53.6543.0001 SCREW, 6-32 X 3/8" PPB 53.6558.0009 ® * SCREW, 6-32 X 3/8"LG PPZ SEMS...
  • Page 91 VL3000Q S SSEMBLY UMINAIRE VL3000 Spot Luminaire (continued) (x2) (x2) (x4) (x2) (x2) (x4) (x4) (x2) (x2) (x2) (x2) (x2) (x2) (x4) (x2) (x8) (x2) (x10) (x2) (x4) (x4) (x4) Figure 3-11: VL3000 and VL3000Q Spot Luminaire 02.96 78.001 0 F...

  • Page 92: Vl3000 And Vl3000Q Wash Luminaire

    AC DANGER TAG, VL3000 (not shown) 04.9661.0033.01 LABEL, WARNING - 2000 SERIES (not shown) 04.9661.0039 LABEL, LINE CORD WARNING (not shown) 04.9678.0041.01 LABEL, AC INPUT RATING VL3000 (not shown) 04.9678.0061 LABEL, AC INPUT RATING VL3000Q (not shown) 10.9661.0617 YOKE CROSSMEMBER, HEAT SHIELD 10.9678.0670 INTERCONNECT PCB MOUNT, CYM 10.9678.0732...
  • Page 93 : VL3000 VL3000Q W SSEMBLY UMINAIRE Item Qty. Description 53.6543.0001 SCREW, 6-32 X 3/8" PPB 53.6558.0009 SCREW, 6-32 X 3/8" LG PPZ SEMS 53.6558.0016 SCREW, 6-32 X 3/4" PPZ SEMS 53.6579.0001 SCREW, 10-32 X 1/2" SCB 53.6613.0001 SCREW, 6-32 X 1/2" PPZ 53.6682.0022...
  • Page 94 LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL VL3000 and VL3000Q Wash Luminaire (continued) (x2) (x8) (x2) (x2) (x2) (x4) (x2) (x2) (x2) (x2) (x2) (x2) (x8) (x2) (x2) (x4) (x2) (x4) Figure 3-12: VL3000 and VL3000Q Wash Luminaire 02.96 78.001 0 F...

  • Page 95: Generic Luminaire Assemblies

    21.9678.0011.01 Rev C Refer to Figure 3-13 Item Qty. Description 21.9678.0600 ASSY, HEAD STRUCTURE 21.9678.0601 ASSY, HEAD STRUCTURE, VL3000 QUIET 21.9678.0700 ASSY, YOKE 21.9678.0701 ASSY, YOKE, VL3000 QUIET 21.9678.0707 ASSY, TILT PULLEY - 10.9678.0750 TIMING PULLEY, 150 TOOTH - 10.9678.0754 * FLAG, CENTER OF TRAVEL, TILT - 53.6530.0009...
  • Page 96 LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Generic Luminaire Assemblies (continued) (x3) (x2) (x4) (x4) (x4) (x2) (x3) Detail A (x4) (x5) (x5) Detail A (x2) (x2) Figure 3-13: VL3000 and VL3000Q Generic Luminaire Assemblies 02.96 78.001 0 F...

  • Page 97: Head Assembly

    SSEMBLY TRUCTURE SSEMBLY Head Assembly Head Structure Assembly 21.9678.0600 Rev C 21.9678.0601 Rev A (VL3000 Quiet) Refer to Figure 3-1 Item Qty. Description 10.9678.8620 FRONT CASTING 12.9678.8623 RIGHT SIDE RAIL, MACHINED 12.9678.8625 LEFT SIDE RAIL, MACHINED 21.9678.0615 ASSY, BACKEND 21.9678.0616 ASSY, BACKEND, VL3000 QUIET 53.6515.0001...

  • Page 98: Head Cover Assembly

    BRACKET, COVER TETHER 10.9678.0696 FOAM FRAME, HEAD COVER (added 10-01-03) 12.9678.8610 HEAD COVER 12.9678.8610 HEAD COVER, PAINTED, VL3000 QUIET (changed 9-10-03) 53.5655.0250 SCREW, #6 X 1/4" PPZ PLASTIC 53.6558.0003 SCREW, 6-32 X 3/8"LG PPZ PLASTIC THD ROLL 55.2233.0016 RETAINER, SPLIT RING (changed 04-19-05) 55.2233.0775...
  • Page 99 SSEMBLY OVER SSEMBLY (x4) (x4) (x4) (x4) (x4) Bottom View Bottom View Figure 3-2: Head Cover Assembly 02.96 78.001 0 F...

  • Page 100: Backend Assembly

    TETHER ASSY, COVER 22.9678.3655 DUCT ASSY, 80MM FAN 22.9678.0639 UV FILTER BULKHEAD ASSY 22.9678.0617 UV FILTER BULKHEAD ASSY, VL3000 QUIET 25.9678.0012 CABLE ASSY, AC FAN YOKE TO FAN (not shown) 25.9678.0014 CABLE ASSY, BACKCAP INTERLOK TO GOBO INTERLOK (not shown) 53.2004.0002 NUT, 8-32 KEPS ZINC PLATE 53.6519.0001...
  • Page 101 SCREW, 6-32 X 1/2" SCZ (added 07-18-03) 10.9678.1645 FAN SHIELD, LAMP COOLING (added 12-09-04) 25.9678.0691 CABLE ASSY, AIR DUCT OT SWITCH (cable not shown) 25.9678.0690 CABLE ASSY, AIR DUCT OT SWITCH, VL3000 QUIET (cable not shown) 10.9678.0680 INSULATOR, TEFLON, TO-220 53.2200.0004 NUT, 4-40 KEPS (x3)

  • Page 102: 80Mm Fan Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL 80mm Fan Assembly 21.9678.0619 Rev B Refer to Figure 3-4 Item Qty. Description 40.7145.0004 FAN, TUBEAXIAL 80 X 80 X 38mm 28 CFM 230V (added 03/11/04) 53.2200.0006 NUT, 6-32 KEPS SS 53.6558.0001...

  • Page 103: Uv Filter Bulkhead Assembly

    : UV F SSEMBLY ILTER ULKHEAD SSEMBLY UV Filter Bulkhead Assembly 22.9678.0639 Rev C 22.9678.0617 Rev A (VL3000 Quiet) Refer to Figure 3-5 Item Qty. Description 10.9678.0634 UV FILTER BULKHEAD 10.9678.0648 CLIP, UV GLASS 41.9678.0608 UV/IR FILTER, 3.00" X 3.00" (added 01-08-04) 53.6530.0002...
  • Page 104 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Notes 02.96 78.001 0 F...

  • Page 105: Spot Gobo Assembly

    SSEMBLY SSEMBLY Spot Gobo Assembly 21.9678.0200 Rev H (Spot Only) Refer to Figure 3-6 Item Qty. Description 10.9678.0215 BULKHEAD, GOBO MODULE FRONT 10.9678.0216 BULKHEAD, GOBO MODULE REAR 10.9678.0225 SHAFT, GOBO WHEEL 10.9678.0231 PULLEY, MOTOR GOBO WHEEL DRIVE 10.9678.0232 PULLEY, INSEX DRIVE 64 GROOVE 10.9678.0244 MOUNT, INDEX SENSOR LONG 10.9678.0245...
  • Page 106 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Item Qty. Description 53.6609.0001 SCREW, 6-32 X 3/8" PFZ 55.6506.0030 SPACER, 3/8" RND 3/8" LG .257" ID THRU ALUM 55.2110.0002 WASHER, .400" OD .260 ID .010" THK FLAT SS (added 4-29-03) 10.9678.0457.02...

  • Page 107: Rotating Gobo Wheel Assembly

    SSEMBLY OTATING HEEL SSEMBLY Rotating Gobo Wheel Assembly 21.9678.0210 Rev B Refer to Figure 3-7 Item Qty. Description 10.9663.1211 SPACER, TEFLON GOBO GEAR 10.9663.1240 BEARING, GOBO WHEEL BORE 10.9678.0220 PLATE, ROTATING GOBO WHEEL 10.9678.0224 RETAINING RING, PLANET 22.9678.0230 ASSY, PLANET GEAR 22.9678.0233 SUN GEAR, MOLDED ELASTOMERIC INTEGRAL BEARING 22.9678.0234...

  • Page 108: Rotating Effects Wheel Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Rotating Effects Wheel Assembly 21.9678.0211 Rev B Refer to Figure 3-8 Item Qty. Description 10.9663.1211 SPACER, TEFLON GOBO GEAR 10.9663.1240 BEARING, GOBO WHEEL BORE 10.9678.0221 PLATE, ROTATING EFFECTS WHEEL 10.9678.0224 RETAINING RING, PLANET 22.9678.0230...

  • Page 109: Long Shaft Motor Assembly

    SSEMBLY HAFT OTOR SSEMBLY Long Shaft Motor Assembly 21.9678.0243 Rev 0 Refer to Figure 3-9 Item Qty. Description 10.9678.0330 PLATE, MOTOR ADAPTER 44.9678.0249 MOTOR, STEPPER 42MM X 34MM 60MM SHAFT 53.6513.0002 SCREW, 3MM X 5MM LG PFZ METRIC (x4) Figure 3-9: Long Shaft Motor Assembly 02.96 78.001 0 F...

  • Page 110: Iris Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Iris Assembly 21.9678.0270 Rev A Refer to Figure 3-10 Item Qty. Description 10.9678.0272 BULKHEAD, IRIS 10.9678.0273 MOTOR MOUNT, IRIS 10.9678.0274 APERTURE, IRIS 10.9678.0276 CRANK, IRIS 10.9678.0279 DIVERTER, GOBO AIR 10.9678.0280 ADJUSTABLE IRIS STOP (changed 09-17-03) 22.9678.0271...
  • Page 111 SSEMBLY SSEMBLY Iris Assembly (continued) (x4) (x2) (x3) (x2) (x3) (x2) Figure 3-10: Iris Assembly 02.96 78.001 0 F...

  • Page 112: Hot Box Assembly

    STUD, 1/4 TURN OPR .455L STEEL 55.6546.0004 WASHER, TEFLON, .201ID X .438O 55.6568.0077 SPRING, CPRSN .300"OD .625"LG .035"WIRE DIA SS 71.2561.0002 LAMPHOLDER, SFC10-4 WITH PREFOCUS, SHARX (changed 12-06-06) 71.2571.0001 LAMPHOLDER, SFC10-4 WITH GOLD CONTACTS, SHARX (VL3000 Q) 02.96 78.001 0 F...
  • Page 113 SSEMBLY SSEMBLY Hot Box Assembly (continued) (x4) (x4) (x2) (x3) (x4) (x4) (x4) (x4) (x8) (x4) (x3) (x3) Wash Version Spot Version (x3) Figure 3-11: Hot Box Assembly 02.96 78.001 0 F...

  • Page 114: Gobo/Color Fan Assembly - Vl3000Q Only

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Gobo/Color Fan Assembly - VL3000Q only 21.9678.0659.01 Rev D Refer to Figure 3-13 Item Qty. Description 10.9678.0665 SPRING, EXTENSION ELONGATED HO 22.9678.0661 ASSY, FAN TRAY 22.9678.0665 DUCT ASSY 23.9678.0699 FAN ASSY, HEAD FRONT 53.5506.1375...

  • Page 115: Gobo/Color Fan Assembly - Vl3000Q (Continued)

    - VL3000Q ( SSEMBLY OLOR SSEMBLY CONTINUED Gobo/Color Fan Assembly - VL3000Q (continued) (x3) (x2) (x2) (x2) (x3) Spring installed as shown Figure 3-12: Gobo/Color Fan Assembly 02.96 78.001 0 F...

  • Page 116: Dual Fan Tray/Duct Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Dual Fan Tray/Duct Assembly 21.9678.0660.01 Rev B Refer to Figure 3-13 Item Qty. Description 10.9678.0665 SPRING, EXTENSION ELONGATED HOOK (changed 06-29-06) 22.9678.0661 ASSY, FAN TRAY 22.9678.0665 DUCT ASSY 23.9678.0684 FAN ASSY, HEAD FRONT 53.5506.1375...

  • Page 117: Head Front Fan Assembly

    SSEMBLY RONT SSEMBLY Head Front Fan Assembly 23.9678.0684 Rev 0 Refer to Figure 3-14 Item Qty. Description 40.7125.0001 FAN, 24V FAL6F24LH 52.6523.0002 CONN, HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 52.8347.0001 CONTACT, 24-30AWG MALE CRIMP (x2) Figure 3-14: Head Front Fan Assembly 02.96 78.001 0 F...

  • Page 118: Head Front Fan Assembly - Vl3000Q Only

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Head Front Fan Assembly - VL3000Q only 23.9678.0699 Rev A Refer to Figure 3-14 Item Qty. Description 40.7125.0001 FAN, 24V FAL6F24LH 52.6523.0002 CONN, HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 52.8347.0001...

  • Page 119: Transfer Fan Assembly

    SSEMBLY RANSFER SSEMBLY Transfer Fan Assembly 21.9678.0678.01 Rev C (Spot) 21.9678.0678.02 Rev C (Wash) Refer to Figure 3-16 Item Qty. Description 10.9678.0679 TRANSFER FAN TRAY 23.9678.0695 FAN ASSY, TRANSFER 53.5506.1375 SCREW, 6-32 X 1-3/8"LG PPB 55.6543.0001 2.12 GROMMET STRIP, SERRATED POLYETHYLENE 55.6769.0004 TWIST-LOK 0.55"...
  • Page 120 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Notes 02.96 78.001 0 F...

  • Page 121: Spot Optic Assembly

    SSEMBLY PTIC SSEMBLY Spot Optic Assembly 22.9678.0103 Rev R (Spot Only) Refer to Figure 3-17 Figure 3-18 Item Qty. Description 10.9678.1131 FORWARD PULLEY SHAFT (changed 12-15-04) 10.9678.0127 PULLEY, IDLER 10.9678.0129 SPACER, ROLLER CAM 10.9678.0153 CABLE CLAMP, CAST 10.9678.0156 BARREL STRAP, G1 & G2 10.9678.0157 BARREL STRAP, G3 10.9678.0171...
  • Page 122 LINEAR ACTUATOR EDGE DRIVE - 52.6467.0004 4 POS 30-24 AWG CRIMP PHR - 52.6467.0024 CONTACT, SOCKET 30-24AWG CRIMP (REEL) PH (JST) 24.9678.3112 PCB ASSY, VL3000 ZOOM SENSOR 53.2004.0002 NUT, 8-32 KEPS ZINC PLATE 53.2213.0001 NUT, #6 KEPS (changed 03-24-04) 53.5564.0250 SCREW, 6-32 X 1/4"...
  • Page 123 SSEMBLY PTIC SSEMBLY Spot Optic Assembly (continued) (x2) (x4) (x2) (x2) (x4) (x3) (x2) Detail F-F Detail E-E (x6) Figure 3-17: Spot Optic Assembly View 1 02.96 78.001 0 F...
  • Page 124 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Spot Optic Assembly (continued) * Interconnect PCB and Zoom Motor removed for clarity. Detail A-A Detail B-B Detail C-C (x3) (x3) Optical Sensor (x2) (x3) (x6) Detail G3-G3 Detail G2-G2...

  • Page 125: Zoom Box Assembly

    SSEMBLY SSEMBLY Zoom Box Assembly 21.9678.0110 Rev F Refer to Figure 3-19 Item Qty. Description 10.9678.0124 ZOOM BOX 10.9678.0125 BRACE, FOCUS 10.9678.0126 BRACE, REAR 53.6530.0006 RIVET, 1/8"OD POP .188-.250GL (x12) Figure 3-19: Zoom Box Assembly 02.96 78.001 0 F...

  • Page 126: Group 1 Lens Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Group 1 Lens Assembly 22.9678.1181 Rev A (Formerly 22.9678.0181) Refer to Figure 3-20 Item Qty. Description 10.9678.0187 LENS CAP, GROUP 1 10.9678.0175 SPACER, RIBBED, L1-L2/G1 10.9678.1128 SPACER, LENS 3-4/G1 (changed 6-26-03) 10.9678.0185...

  • Page 127: Group 2 Lens Assembly

    SSEMBLY ROUP SSEMBLY Group 2 Lens Assembly 22.9678.0182 Rev A Refer to Figure 3-21 Item Qty. Description 10.9678.1127 LENS RETAINER, GROUP 2 (changed 6-12-03) 10.9678.0177 LENS SPACER, L6-L7/G2 10.9678.0189 LENS BARREL, GROUP 2 42.9678.0135 LENS, #5 42.9678.0136 LENS, #6 42.9678.0137 LENS, #7 Figure 3-21: Group 2 Lens Assembly 02.96 78.001 0 F...

  • Page 128: Group 3 Lens Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Group 3 Lens Assembly 22.9678.0183 Rev 0 Refer to Figure 3-22 Item Qty. Description 10.9678.0193 LENS RETAINER, GROUP 3 10.9678.0192 SPACER, LENS 8-9/G3 10.9678.0191 LENS BARREL, GROUP 3 42.9678.0140 LENS, #10 42.9678.0139...

  • Page 129: Group 4 Lens Assembly

    SSEMBLY ROUP SSEMBLY Group 4 Lens Assembly 22.9678.0199 Rev 0 Refer to Figure 3-23 Item Qty. Description 12.9678.0198 RING BLOCK, MACHINED G4 22.9678.0174 LENS ASSY, GROUP 4 53.6558.0001 SCREW, 6-32 X 3/8" PPZ 55.3303.0006 WASHER, #6 LOCK INT.TOOTH SS 55.6763.0500 PIN, DOWEL .5"LG .125"DIA 303SS (x4) (x4)

  • Page 130: Right Edge Bearing Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Right Edge Bearing Assembly 22.9678.1103 Rev C Refer to Figure 3-24 Item Qty. Description 12.9678.1102 EDGE BEARING, MACHINED CASTING RIGHT 54.2056.0001 RING, RETAINING EXTERNAL 19MM 55.6776.0010 LINEAR BUSHING, 10MM STEEL W/PHENOLIC CAGE...

  • Page 131: Left Edge Bearing Assembly

    SSEMBLY EARING SSEMBLY Left Edge Bearing Assembly 22.9678.1105 Rev C Refer to Figure 3-25 Item Qty. Description 12.9678.1104 EDGE BEARING, MACHINE LEFT 54.2056.0001 RING, RETAINING EXTERNAL 19MM 55.6776.0010 LINEAR BUSHING, 10MM STEEL W/PHENOLIC CAGE (x4) (x2) Figure 3-25: Left Edge Bearing Assembly 02.96 78.001 0 F...

  • Page 132: Zoom Cam Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Zoom Cam Assembly 22.9678.1106 Rev B Refer to Figure 3-26 Item Qty. Description 10.9678.1107 ZOOM TIMING CAM 10.9678.1108 PULLEY FLANGE 10.9678.1118 TIMING PULLEY, ZOOM 53.6613.0008 SCREW, 6-32 X 1/2" PPZ (changed 11-08-04) 54.1259.0004...

  • Page 133: Zoom Motor Tensioning Assembly

    SSEMBLY OTOR ENSIONING SSEMBLY Zoom Motor Tensioning Assembly 22.9678.1113 Rev B Refer to Figure 3-27 Item Qty. Description 10.9678.0338 PULLEY, ZOOM MOTOR (changed 03-07-06) 10.9678.1111 BRACKET, ZOOM TENSION SHEETMETAL 44.9663.1326 MOTOR, 17 .53" SHAFT 11.8MH 5.5 OHM 53.5559.0250 SCREW, 6-32 X 1/4" SET CONE POINT 53.6522.0001 SCREW, 6-32 X 1/4"...

  • Page 134: Interconnect Light Shield Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Interconnect Light Shield Assembly 22.9678.1115 Rev D Refer to Figure 3-28 Item Qty. Description 10.9678.1114 SHIELD, INTERCONNECT MOUNT/LIGHT 24.9678.3116 PCB ASSY, ZOOM INTERCONNECT (changed 03-07-06) 53.6558.0009 SCREW, 6-32 X 3/8" PPZ SEMS...

  • Page 135: Rod Clamp Assembly

    SSEMBLY LAMP SSEMBLY Rod Clamp Assembly 22.9678.0149 Rev B Refer to Figure 3-29 Item Qty. Description 10.9678.0151 CLAMP, OPTIC ROD CAST 53.2008.0006 SPRING CLIP, 6-32 53.6616.0001 SCREW, 6-32 X 3/4" PPZ 55.6528.0001 WASHER, #6 FLAT ZINC 55.6538.0001 WASHER, #6 LOCK INTERNAL TOOTH (x2) (x2) (x2)

  • Page 136: Color/Dimmer/Strobe Assembly

    ASSY, COLOR SENSE PCB #2 MOUNT 24.9678.3240 PCB ASSY, WHEEL POSITION SENSOR (changed 02-14-05) 25.9678.1409 PCB/CABLE ASSY, COLOR INTERCNT (not shown) (changed 06-28-06) 25.9678.1419 PCB/CABLE ASSY, COLOR INTERCNT (not shown) (VL3000 QUIET) 44.9678.0455 COLOR MOTOR 53.2202.0008 NUT, 8-32 HEX SS, NYLON INSERT 53.2200.0006 NUT, 6-32 KEPS SS 02.96 78.001 0 F...
  • Page 137 WASHER, #8 FLAT ZINC 55.6528.0001 WASHER, #6 FLAT ZINC 55.2110.0002 SPACER, 0.010 LG 55.2186.0002 CABLE TIE, 0.09WD, 0.375 LG, TEFZEL (not shown) 10.9678.0457.06 SPACER, COLOR WHEEL, 0.015 L 55.6520.0001 WASHER, WAVE SPRING, 1/4" DIA (added 05-17-04) (VL3000 only) 02.96 78.001 0 F...
  • Page 138 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Color/Dimmer/Strobe Assembly (continued) (x4) (x5) Dimmer (x10) Yellow (x4) (x4) Cyan (x2) (x2) Magenta (x2) (x2) (x2) (x2) (x4) (x5) (x5) (x1) (x2) (x5) (x5) (x12) (x5) Figure 3-30: Color/Dimmer/Strobe Assembly...

  • Page 139: Motor/Adapter Plate Assembly

    SSEMBLY OTOR DAPTER LATE SSEMBLY Motor/Adapter Plate Assembly 21.9678.0331 Rev 0 Refer to Figure 3-31 Item Qty. Description 10.9678.0330 PLATE, MOTOR ADAPTER 44.5031.0001 MOTOR, STEPPER 42MM X 40MM,10 53.6513.0002 SCREW, 3MM X 5MM LG PFZ METR (x4) Figure 3-31: Motor/Adapter Plate Assembly 02.96 78.001 0 F...

  • Page 140: Fixed Color Wheel Assembly

    SPIN SHAFT, COLOR WHEEL 10.9678.0332 SLIDING RETAINER 10.9678.0333 RETAINER CLIP 22.9678.1336 FAB ASSY, FIXED WHEEL/CLIP (changed 9-03-03) 41.9678.0305.01 COLOR FILTER, DEEP RED VL3000 41.9678.0305.02 COLOR FILTER, KELLY GREEN VL3000 41.9678.0305.03 COLOR FILTER, CONGO BLUE VL3000 41.9678.0305.04 COLOR FILTER, MAGENTA VL3000 41.9678.0305.05 COLOR FILTER, ORANGE VL3000 41.9678.0305.06...
  • Page 141 SSEMBLY IXED OLOR HEEL SSEMBLY Fixed Color Wheel Assembly (continued) POS 2 ORANGE POS 3 POS 1 KELLY CONGO GREEN BLUE POS 4 OPEN DARK FUSHIA POS 6 POS 5 DEEP MAGENTA (x6) (x6) (x6) (x6) (x3) Figure 3-32: Fixed Color Wheel Assembly 02.96 78.001 0 F...

  • Page 142: Strobe Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Strobe Assembly 22.9678.0403 Rev F Refer to Figure 3-33 Item Qty. Description 10.9678.0491 BUMPER STOP, STROBE (changed on 6-18-03) 10.9678.0465 STROBE BULKHEAD 22.9678.0467 ASSY, RIGHT STROBE BLADE 22.9678.0468 ASSY, LEFT STROBE BLADE 44.5029.0001...

  • Page 143: Strobe Assembly (Vl3000 Quiet)

    (VL3000 Q SSEMBLY TROBE SSEMBLY UIET Strobe Assembly (VL3000 Quiet) 22.9678.0463 Rev B Refer to Figure 3-33 Item Qty. Description 10.9678.0491 BUMPER STOP, STROBE 10.9678.0465 STROBE BULKHEAD 22.9678.0467 ASSEMBLY, RIGHT STROBE BLADE 22.9678.0468 ASSEMBLY, LEFT STROBE BLADE 23.9678.0499 ASSEMBLY, STROBE MOTOR, VL3000Q 53.6520.0001...

  • Page 144: Right Strobe Blade Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Right Strobe Blade Assembly 22.9678.0467 Rev C Refer to Figure 3-35 Item Qty. Description 10.9678.0464 STROBE BLADE (changed 07-29-04) 10.9678.0432 HUB, STROBE BLADE 10.9678.0466 STROBE BLADE, DAMPER 53.5559.0250 SCREW, 6-32 X 1/4" SET CONE POINT 53.6597.0001...

  • Page 145: Left Strobe Blade Assembly

    SSEMBLY TROBE LADE SSEMBLY Left Strobe Blade Assembly 22.9678.0468 Rev C Refer to Figure 3-36 Item Qty. Description 10.9678.0464 STROBE BLADE (changed 07-29-04) 10.9678.0432 HUB, STROBE BLADE 10.9678.0466 STROBE BLADE, DAMPER 53.5559.0250 SCREW, 6-32 X 1/4" SET CONE POINT 53.6597.0001 SCREW, 4-40 X 3/16"...

  • Page 146: Vl3000Q Strobe Motor Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL VL3000Q Strobe Motor Assembly 23.9678.0499 Rev A Refer to Figure 3-37 Item Qty. Description 44.5035.0001 STEPPER MOTOR, 2 PHASE, PK 52.6524.0004 CONNECTOR, HOUSING, 4 POS RECEPT 52.8346.0001 CONTACT, 24-30 AWG FEMALE CRIMP 55.2200.0003...

  • Page 147: Dimmer Wheel Assembly

    SSEMBLY IMMER HEEL SSEMBLY Dimmer Wheel Assembly 22.9678.0435 Rev D Refer to Figure 3-38 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0494 GLASS, COATED DIMMER WHEEL (changed on 01-23-04) 55.2256.0001 MAGNET, 2:17 SMCO 2MM X 2MM Coated Side Figure 3-38: Dimmer Wheel Assembly 02.96 78.001 0 F...

  • Page 148: Cyan Wheel Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Cyan Wheel Assembly 22.9678.0472 Rev C Refer to Figure 3-39 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0471 GLASS, CYAN COLOR WHEEL Painted Timing Mark (Dichroic Coated Side Only)

  • Page 149: Yellow Wheel Assembly

    SSEMBLY ELLOW HEEL SSEMBLY Yellow Wheel Assembly 22.9678.0474 Rev B Refer to Figure 3-40 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0473 GLASS, YELLOW COLOR WHEEL Painted Timing Mark (Dichroic Coated Side Only) Dichroic Coated Side Figure 3-40: Yellow Wheel Assembly 02.96 78.001 0 F...

  • Page 150: Magenta Wheel Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Magenta Wheel Assembly 22.9678.0476 Rev B Refer to Figure 3-41 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0475 GLASS, MAGENTA COLOR WHEEL Painted Timing Mark (Dichroic Coated Side Only)

  • Page 151: Cto Wheel Assembly

    : CTO W SSEMBLY HEEL SSEMBLY CTO Wheel Assembly 22.9678.0478 Rev B Refer to Figure 3-42 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0477 GLASS, COATED CTO Painted Timing Mark (Dichroic Coated Side Only) Dichroic Coated Side Figure 3-42: CTO Wheel Assembly 02.96 78.001 0 F...

  • Page 152: Gobo Clamp Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Gobo Clamp Assembly 22.9678.0693 Rev A Refer to Figure 3-43 Item Qty. Description 12.9678.0691 GOBO CLAMP 53.6685.0625 SCREW, CAPTIVE PANEL, 6-32 X 0.625"LG PPS ZINC PLATED 55.6538.0001 WASHER, #6 LOCK INTERNAL TOOTH 53.6613.1126...

  • Page 153: Color Clamp Assembly

    SSEMBLY OLOR LAMP SSEMBLY Color Clamp Assembly 22.9678.0694 Rev A Refer to Figure 3-44 Item Qty. Description 12.9678.0692 COLOR CLAMP 53.6685.0625 SCREW, CAPTIVE PANEL, 6-32 X .625"LG PPS ZINC PLATED 55.6538.0001 WASHER, #6 LOCK INTERNAL TOOTH 53.6613.1126 SCREW, 6-32 X 1.125 LG PPZ (x2) (x2) Figure 3-44: Color Clamp Assembly...

  • Page 154: Edge Lead Screw Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Edge Lead Screw Assembly 22.9678.1126 Rev B Refer to Figure 3-45 Item Qty. Description 10.9678.1119 LEAD SCREW, EDGE 55..6616.0007 STANDOFF, 3/8" HEX THRD 0.562" LG Figure 3-45: Edge Lead Screw Assembly...

  • Page 155: Beam Spreader Assembly

    SSEMBLY PREADER SSEMBLY Beam Spreader Assembly 21.9678.0910 Rev A (Wash Only) Refer to Figure 3-46 Item Qty. Description 10.9678.0945 TUBE, WASH LIGHT BAFFLE 21.9678.0920 ASSY, CONCAVE LENS STATIONARY 21.9678.0930 ASSY, CONVEX LENS TRANSLATING 21.9678.0940 ASSY, CONDENSER LENS 24.9678.3916 PCB ASSY, ZOOM INTERCONNECT WASH 53.6520.0375 SCREW, 4-40 X 3/8"...

  • Page 156: Stationary Concave Lens Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Stationary Concave Lens Assembly 21.9678.0920 Rev A (Wash Only) Refer to Figure 3-47 Item Qty. Description 10.9678.0927 BEARING SHAFT, BEAM SPREADER 10.9678.0928 LENS CLAMP, BEAM SPREADER 12.9678.0168 MASKED, CONCAVE LENS ARRAY MEDIUM 12.9678.0925...

  • Page 157: Translating Convex Lens Assembly

    SSEMBLY RANSLATING ONVEX SSEMBLY Translating Convex Lens Assembly 21.9678.0930 Rev B (Wash Only) Refer to Figure 3-48 Item Qty. Description 10.9678.0936 STOP, BEAM SPREADER 10.9678.0938 LENS CLAMP, CONVEX 12.9678.0166 MASKED, CONVEX LENS ARRAY MEDIUM 12.9678.0939 CONVEX LENS MOUNT, MACHINED, ADJUSTABLE 53.6515.0375 SCREW, 10-32 X 3/8"...

  • Page 158: Condenser Lens Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Condenser Lens Assembly 21.9678.0940 Rev C (Wash Only) Refer to Figure 3-49 Item Qty. Description 10.9678.0928 LENS CLAMP, BEAM SPREADER 10.9678.0941 HOUSING, BEAM SPREADER 10.9678.0942 LEAD SCREW, BEAM SPREADER 10.9678.0944 CONDENSER LENS MOUNT 23.9678.1120...

  • Page 159: Aperture Bulkhead Assembly

    SSEMBLY PERTURE ULKHEAD SSEMBLY Aperture Bulkhead Assembly 21.9678.0950 Rev B (Wash Only) Refer to Figure 3-50 Item Qty. Description 10.9678.0225 SHAFT, GOBO WHEEL 10.9678.0952 WASH BULKHEAD 10.9678.0953 WASH APERTURE PLATE 53.6609.0001 SCREW, 6-32 X 3/8" PFZ (changed 11-11-03) 53.6613.0001 SCREW, 6-32 X 1/2" PPZ 55.2150.0002 STANDOFF, 1/4"HEX 6-32 1.187"L 55.6769.0004...

  • Page 160: Beam Spreader Light Baffle Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Beam Spreader Light Baffle Assembly 21.9678.0991 Rev A (Wash Only) Refer to Figure 3-51 Item Qty. Description 10.9678.0658 PLATE, COUNTERWEIGHT 10.9678.0990 LIGHT BAFFLE, BEAM SPREADER 53.6616.0001 SCREW, 6-32 X 3/4" PPZ...

  • Page 161: Yoke Assembly Yoke Assembly

    CABLE ASSY, IGNITOR TO RELAY (NOT SHOWN) 25.9678.0681 CABLE ASSY, YOKE FAN AND RELAY (NOT SHOWN) 25.9678.0781 CABLE ASSY, YOKE FAN AND RELAY, VL3000 QUIET (NOT SHOWN) 25.9678.0758 CABLE ASSY, YOKE FAN (NOT SHOWN) 25.9678.0759 CABLE ASSY, YOKE FAN, VL3000 QUIET (NOT SHOWN) 53.2019.0004...
  • Page 162 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Yoke Assembly (cont.) (x2) (x2) (x2) (x4) (x3) (x8) (x2) (x2) (x4) (x2) (x2) (x2) (x2) Figure 3-52: Yoke Assembly 02.96 78.001 0 F...

  • Page 163: Tilt Motor Assembly

    SSEMBLY OTOR SSEMBLY Tilt Motor Assembly 21.9678.0765 Rev E Refer to Figure 3-53 Item Qty. Description 10.9678.0763 PLATE, TILT MOTOR MOUNT 21.9678.0708 ASSY, DRIVE PULLEY - 10.9678.8720 CODEWHEEL, 120 COUNT LARGE ID (changed 10-05-06) - 10.9678.0749 TIMING PULLEY, 2MM GT 17 TOOTH - 53.5560.0250 SCREW, 8-32 X 1/4"...

  • Page 164: Relay Electrical Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Relay Electrical Assembly 23.9650.3327 Rev B Refer to Figure 3-54 Item Qty. Description 04.9650.0044 LABEL, RELAY WIRING -VL7 52.8271.0005 RECEPT, FASTON 1/4" 16-14 AWG INSULATED 66.4510.0002 RELAY, 20A 250VAC DPDT UL/CSA 82.4307.4002...

  • Page 165: Yoke Fan Assembly

    NUT, 6-32 KEPS SS 55.2179.0003 CABLE SADDLE, .75 X .75 4WAY, VL3000 QUIET (NOT SHOWN) 55.2186.0001 CABLE TIE, .10 WD X 4" LG, VL3000 QUIET (NOT SHOWN) Direction of air flow Wire Connection Orientation Figure 3-55: Yoke Fan Assembly 02.96 78.001 0 F...
  • Page 166 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Notes 02.96 78.001 0 F...

  • Page 167: Head/Yoke Pcb Assemblies Color Sensor Pcb #1 Mount Assembly

    Refer to Figure 3-56 Item Qty. Description 10.9678.0482 PCB MOUNT, COLOR SENSOR #1 24.9678.3480 PCB ASSY, VL3000 COLOR SENSOR #1 - 17.9678.3480 PCB, COLOR SENSOR #1 - 52.6447.0012 HEADER, SHROUDED 7 PIN - 86.7002.0005 SWITCH, SLOTTED OPTICAL OPB6 53.6558.0001 SCREW, 6-32 X 3/8" PPZ 55.3303.0006...

  • Page 168: Color Sense Pcb #2 Mount Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Color Sense PCB #2 Mount Assembly 22.9678.0489 Rev B Refer to Figure 3-57 Item Qty. Description 10.9678.0452 PCB MOUNT, COLOR SENSE #2 24.9678.3454 PCB ASSY, COLOR SENSOR #2 - 11.9678.0454 PCB, COLOR SENSOR #2 - 52.6447.0010...

  • Page 169: Solid State Ignitor Pcb

    PCB A SSEMBLIES OLID TATE GNITOR Solid State Ignitor PCB 24.9661.3126 Rev 0 Refer to Figure 3-58 Ref. Item Qty. Description 11.9661.1126 PCB, SOLID STATE IGNITOR J1, J2, J3, 52.8218.0003 TERM, PC, 6-32 SCREW 53.6690.0001 SCREW, 6-32 X 1/4" PPMS NICKELP 60.1232.6493 RES, 1/4W 1% 6.49 K MF 60.1443.1007...
  • Page 170 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Solid State Ignitor PCB (continued) Figure 3-58: Solid State Ignitor PCB 02.96 78.001 0 F...

  • Page 171: Wheel Position Sensor Pcb Assembly

    PCB A PCB A SSEMBLIES HEEL OSITION ENSOR SSEMBLY Wheel Position Sensor PCB Assembly 24.9678.3240 Rev 0 Refer to Figure 3-59 Item Qty. Description 17.9678.3240 PCB, WHEEL POSITION SENSOR 52.6447.0008 HEADER, SHROUDED 3 POSITION Figure 3-59: Wheel Position Sensor PCB Assembly 02.96 78.001 0 F...

  • Page 172: Vl3000 Controller Pcb

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL VL3000 Controller PCB 24.9678.3730 Rev 0 This item is only available as an assembly. Figure 3-60: VL3000 Controller PCB 02.96 78.001 0 F...

  • Page 173: Wash Zoom Interconnect Pcb Assembly

    PCB A PCB A SSEMBLIES NTERCONNECT SSEMBLY Wash Zoom Interconnect PCB Assembly 24.9678.3916 Rev 0 (Wash Only) Refer to Figure 3-61 Ref. Item Qty. Description 11.9678.1116 PCB ZOOM INTERCONNECT 52.6259.0008 HDR 4POS NT\MTA100 SD RT ANG 52.6260.0015 HEADER, 2POS MTA-100 SHROUDED 52.6447.0009 HEADER, SHROUDED 4 POSITION 52.6598.0029...

  • Page 174: Arc Zoom Interconnect Pcb Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Arc Zoom Interconnect PCB Assembly 24.9678.3116 Rev 0 (Spot Only) Refer to Figure 3-62 Ref. Item Qty. Description 04.9678.1116.00 LABEL SET ZOOM HARNESS (Not Shown) 11.9678.1116 PCB ZOOM INTERCONNECT 52.6259.0008 HDR 4POS NT\MTA100 SD RT ANG 52.6260.0015...
  • Page 175 PCB A PCB A SSEMBLIES NTERCONNECT SSEMBLY Zoom Interconnect PCB Assembly (continued) Figure 3-62: Arc Zoom Interconnect PCB Assembly 02.96 78.001 0 F...

  • Page 176: Zoom Sensor (Target) Pcb Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Zoom Sensor (Target) PCB Assembly 24.9678.3112 Rev 0 Refer to Figure 3-63 Ref. Item Qty. Description 11.9678.0112 PCB, VL3000 ZOOM SENSOR 52.6447.0008 HEADER, SHROUDED 3 POSITION 86.7002.0005 SWITCH, SLOTTED OPTICAL OPB610...

  • Page 177: Index Sensor Pcb Assembly

    PCB A PCB A SSEMBLIES NDEX ENSOR SSEMBLY Index Sensor PCB Assembly 24.9663.3231 Rev 0 Refer to Figure 3-64 Item Qty. Description Ref. 11.9663.1231 PCB, INDEX SENSOR 52.6447.0009 HEADER, SHROUDED 4 POSITION 86.7002.0005 SWITCH, SLOTTED OPTICAL OPB6 SOLDER SIDE VIEWED FROM SENSOR SIDE Figure 3-64: Index Sensor PCB Assembly 02.96 78.001 0 F...
  • Page 178 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Notes 02.96 78.001 0 F...

  • Page 179: Enclosure Assembly Upper Enclosure Assembly

    MACHINED, COVER SIDE 12.9678.0842 AIR DUCT, UPPER ENCLOSURE MOD 12.9678.1862 SHIELDED BALLAST, CCI 21.9678.1254 ASSY, COVER - VENTILATION 21.9686.0840.02 ASSY, COVER - VENT, VL3000 QUIET, ALUMINUM (not shown) 21.9678.0767 ASSY, STABILIZER - 10.9678.0757 STABILIZER, 1.377DIA - 10.9678.0762 BRACKET, STABLIZER - 53.6610.0003 SCREW, 6-32 X 7/16"...
  • Page 180 ASSY, PAN TUBE 22.9678.0851 ASSY, UPPER ENCLOSURE 23.9678.0686 FAN ASSY, UPPER ENCLOSURE 23.9678.0888 FAN ASSY, UPPER ENCLOSURE, SLOW, VL3000 QUIET 23.9678.0687 ELEC ASSY, PAN EOT SENSOR 25.9661.1514 CABLE ASSY, LVS CHASSIS GND (not shown) 25.9661.1520 CABLE ASSY, CHASSIS TO YOKE GND (not shown) 25.9678.0811...
  • Page 181 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Item Qty. Description 53.6626.0001 SCREW, 10-32 X 1/2" PPZ 53.6634.1000 SCREW, 3/8-16 X 1.00" LG SOC 53.6653.0502 SCREW, 1/4-20 X 1/2"LG SOC ( NOT USED ON VL3000Q 54.1206.0014 RING, RETAINING 54.1255.0001 BEARING ASSY, BLACK FLUSH MOU 54.2055.0001 BELT, TIMING S2M 210GROOVE 9MM 55.2150.0003...
  • Page 182 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Upper Enclosure Assembly (continued) (x2) (x4) (x2) (x2) (x4) (x2) (x4) (x4) (x4) Figure 3-65: Upper Enclosure Assembly Part 1 02.96 78.001 0 F...
  • Page 183 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Upper Enclosure Assembly (continued) Run Lamp Wires Through Ferrite (x3) 55, 69 (x2) 73, 4 (x4) (x4) (x4) (x2) (x2) 10, 55 (x2) (x2) (x2) (x2) (x2) 45, 58 Part is shown exploded for clarity Electronics (x2) (x4)

  • Page 184: Ventilation Cover Assembly - Standard

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Ventilation Cover Assembly - Standard 21.9661.1254 Rev C Refer to Figure 3-67 Item Qty. Description 10.9661.1249 POST, TRUSS HOOK 10.9661.1350 COVER, VENTILATION 10.9678.0893 12" AIR SEAL, UPPER ENCLOSURE (changed 05-11-05) 10.9678.0894...

  • Page 185: Ventilation Cover Assembly - Vl3000 Quiet

    - VL3000 Q NCLOSURE SSEMBLY ENTILATION OVER SSEMBLY UIET Ventilation Cover Assembly - VL3000 Quiet 21.9686.0840.02 Rev B Refer to Figure 3-67 Item Qty. Description 10.9686.1249 POST, TRUSS HOOK 10.9678.0850 POST, TRUSS HOOK, SHORT, EARLY PRODUCTION 10.9678.0833 SPACER, 1.25 "...
  • Page 186 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Ventilation Cover Assembly - VL3000 Quiet (continued) (x2) (x4) (x4) (x4) (x4) (x4) Early production (x4) Current Figure 3-68: Ventilation Cover Assembly 02.96 78.001 0 F...

  • Page 187: Panel Assembly

    NCLOSURE SSEMBLY ANEL SSEMBLY Panel Assembly 21.9678.0805 Rev L Refer to Figure 3-69 Item Qty. Description 10.9678.0852.01 LAYOUT, ENCLOSURE OVERLAY (changed 01-06-04) 10.9678.0859 BRACKET, INPUT 10.9678.0872 STIFFENER, DISPLAY BOARD (added 05-26-05) 24.9663.3830 PCB ASSY, DMX INPUT (changed 07-01-06) 24.9678.3825 PCB ASSY, DISPLAY (changed 07-01-06) 25.9678.0810 CABLE ASSY, AC INPUT PIGTAIL (changed 04-28-05) 51-0541...

  • Page 188: Dmx Input Pcb

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL DMX Input PCB 24.9663.3830 Rev B Refer to Figure 3-70 Item Qty. Description Ref. 11.9663.1830 PCB FAB, DMX INPUT 52.6259.0006 HEADER, 5POS MTA FRCT LOK STRT POST 52.6625.0006 CONN, RECPT XLR 5P FEM PC MT VERT 52.6626.0006...

  • Page 189: Display Pcb

    24.9678.3825 Rev A Refer to Figure 3-71 Ref. Item Qty. Description 11.9678.2825 PCB BOARD, VL3000 DISPLAY 40-0968 HEADER, 20 POS SAMTEC MTLW .1 LS 52.6365.0012 HEADER, 6POS MTA100 SHROUDED R/A 53.6659.0003 SCREW, 2-56 X 3/8" PPZ 55.3500.0001 WASHER, #2 FLAT 0.312"OD FIBER 55.6821.0002...
  • Page 190 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Display PCB (continued) Top Side Bottom Side View From Component Side Figure 3-71: Display PCB 02.96 78.001 0 F...

  • Page 191: Ac Input Pigtail Cable Assembly

    : AC I NCLOSURE SSEMBLY NPUT IGTAIL ABLE SSEMBLY AC Input Pigtail Cable Assembly 25.9678.0810 Rev B Refer to Figure 3-72 Item Qty. Description 52.6274.2313 STRAIN RELIEF, SKINTOP FLEX TYPE PG13 BLK 52.6401.2321 CONN, PLUG "CE MARKED" 20A 250V TWIST-LOCK MALE LINE, 3-WIRE 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8298.1160...

  • Page 192: Pan Pulley Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Pan Pulley Assembly 21.9678.0807 Rev E Refer to Figure 3-73 Item Qty. Description 10.9678.0750 TIMING PULLEY, 2MM GT 150 TOOTH 10.9678.0855 PAN FLAG 53.6530.0009 RIVET, 1/8"OD POP 0.126-0.187GL (changed 10-05-06)

  • Page 193: Pan Motor Assembly

    CODEWHEEL, 120 COUNT LARGE ID - 10.9678.0749 TIMING PULLEY, 2MM GT 17 TOOTH - 53.5562.0250 SCREW, 8-32 X 1/4" SET FLAT POINT 24.9678.9729 PCB ASSY, VL3000 PAN ENCODER (changed 06-27-07) 44.9678.0680 MOTOR, 3 PHASE SIZE 23 HIGH TORQUE 53.2200.0008 NUT, 8-32 KEPS SS 53.6546.0001 SCREW, 8-32 X 5/8"...

  • Page 194: Pan Tube Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Pan Tube Assembly 21.9678.0881 Rev 0 Refer to Figure 3-75 Item Qty. Description 10.9678.0809 PAN TOGGLE STOP 10.9678.0847 SILICONE FOAM WASHER 10.9678.0848 WASHER, PAN TEFLON 12.9678.0877 PAN TUBE, MACHINED 54.1206.0021 RING, RETAINING 1.562"SHAFT 1.468"GRV DIA .068"GRVWD...

  • Page 195: Cable Assemblies

    EOT S ABLE SSEMBLIES ENSOR LECTRICAL SSEMBLY Cable Assemblies Pan EOT Sensor Electrical Assembly 23.9678.0687 Rev A Refer to Figure 3-76 Item Qty. Description 52.6524.0006 CONN, HOUSING 6 POS RECEPTACLE 52.8346.0001 CONTACT, 24-30AWG FEMALE CRIMP 86.7002.0003 SWITCH, SLOTTED OPTICAL (x4) Figure 3-76: Pan EOT Sensor Electrical Assembly 02.96 78.001 0 F...

  • Page 196: Lvs Chassis Ground Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A Refer to Figure 3-77 Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8271.0001 FASTON RECEPT, 16-14 AWG (REEL) 73.3516.0504...

  • Page 197: Chassis To Yoke Ground Cable Assembly

    ABLE SSEMBLIES HASSIS ROUND ABLE SSEMBLY Chassis To Yoke Ground Cable Assembly 25.9661.1520 Rev C Refer to Figure 3-78 Item Qty. Description 52.8250.0006 TERM, #8, RING, 10AWG 73.7089.0504 15.17 WIRE, 22 AWG 300V 200C TEF GRN/YEL UL1180 (x2) (7 x 26.0" LG) Figure 3-78: Chassis To Yoke Ground Cable Assembly 02.96 78.001 0 F...

  • Page 198: Head To Back Cap Ground Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Head to Back Cap Ground Cable Assembly 25.9661.1522 Rev B Refer to Figure 3-79. Item Qty. Description 52.8311.0003 TERM, RING #6 14-16 AWG NON-INS. TAPE 73.7130.0001 1.33 WIRE, 7/64" TUBULAR BRAID TINNED COPPER...

  • Page 199: Relay To Ignitor Cable Assembly

    ABLE SSEMBLIES ELAY TO GNITOR ABLE SSEMBLY Relay to Ignitor Cable Assembly 25.9661.1526 Rev C Refer to Figure 3-80. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG (changed 03-23-06) 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 73.7101.0009 0.42 WIRE, 14 AWG 15KV 150C SILICONE 41/30 STRANDING...

  • Page 200: Yoke To Ac Fan Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Yoke to AC Fan Cable Assembly 25.9678.0012 Rev A Refer to Figure 3-81 Item Qty. Description 52.6665.0001 CONTACT, 22-26AWG MALE MATE-N-LOK 2 52.6665.0002 CONN, HOUSING 2 POS PLUG MATE-N-LOC 2 52.8413.0001...

  • Page 201: Backcap Interlok To Gobo Fan Interlok Cable Assembly

    ABLE SSEMBLIES ACKCAP NTERLOK TO NTERLOK ABLE SSEMBLY Backcap Interlok to Gobo Fan Interlok Cable Assembly 25.9678.0014 Rev B Refer to Figure 3-82 Item Qty. Description 52.8414.0001 RECEPT, FASTON .187 SERIES 24-20 AWG UNINSUL 73.7089.0000 2.00 WIRE. 22AWG 300V 200C TEF BLK UL1180 Figure 3-82: Backcap Interlok to Gobo Fan Interlok Cable Assembly 02.96 78.001 0 F...

  • Page 202: Air Duct Ot Switch Cable Assembly

    WIRE, 22AWG BLK 300V 200C TEFLON STRANDED 55.2260.0133 .375 SLEEVING, FIBERGLASS, .133" ID 55.2198.0002 .083 HEATSHRINK, 1/8" BLACK 63.2047.5130 THERMOSTAT, 130º TO-220 OPEN ON RISE 63.2047.5120 THERMOSTAT, 120º TO-220 OPEN ON RISE, VL3000 QUIET Figure 3-83: Air Duct OT Switch Cable Assembly 02.96 78.001 0 F...

  • Page 203: Relay To Gobo Fan Interlock Cable Assembly

    ABLE SSEMBLIES ELAY TO NTERLOCK ABLE SSEMBLY Relay to Gobo Fan Interlock Cable Assembly 25.9678.0675 Rev B Refer to Figure 3-84. Item Qty. Description 52.8230.0003 RECEPT, 1/4" FASTON 22-18AWG (TAPE MOUNT) 52.8414.0001 RECEPT, FASTON 0.187 SERIES 24-20 AWG UNINSUL 73.7089.0000 2.00 WIRE.

  • Page 204: Front Head Fans Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Front Head Fans Cable Assembly 25.9678.0677 Rev B Refer to Figure 3-85 Item Qty. Description 52.6396.3104 RECEPT, 4POS MTA100 W/POL TAB BLU CLSD END (changed 05-03-06) 52.6524.0002 CONN, HOUSING 2POS RECEPTACLE 52.8346.0001...

  • Page 205: Yoke Fan And Relay Cable Assembly

    ABLE SSEMBLIES AN AND ELAY ABLE SSEMBLY Yoke Fan and Relay Cable Assembly 25.9678.0681 Rev C Refer to Figure 3-86 Item Qty. Description 52.6396.3103 RECEPT, 3 POS MTA100 W/ POL TAB BLU CLSD END (changed 05-01-06) 52.6423.0003 HOUSING, 3 POS MT RECEPT, 2MM 52.8230.0003 RECEPT, 1/4"...

  • Page 206: Yoke Fan And Relay Cable Assembly - Vl3000Q

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Yoke Fan and Relay Cable Assembly - VL3000Q 25.9678.0781 Rev A Refer to Figure 3-86 Item Qty. Description 52.6423.0003 HOUSING, 3 POS MT RECEPT, 2MM 52.8230.0003 RECEPT, 1/4" FASTON 22-18AWG 52.6396.3103...

  • Page 207: Ot Switch To Interlok Cable Assembly

    : OT S ABLE SSEMBLIES WITCH TO NTERLOK ABLE SSEMBLY OT Switch to Interlok Cable Assembly 25.9678.0682 Rev C Refer to Figure 3-88 Item Qty. Description 52.8371.0001 RECEPT, FASTON 24-20AWG UNISUL TIN PLT BRS .250 X .032 TAB 52.8414.0001 RECEPT, FASTON, 0.187 SERIES 24-20 AWG UNISUL 73.7089.0000 0.79 WIRE, 22AWG 300V 200C TEF BLK UL1180...

  • Page 208: Ignitor To Lamp Socket Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Ignitor to Lamp Socket Cable Assembly 25.9678.0789 Rev B Refer to Figure 3-89. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8274.1614 CONN, BUTT SPLICE, 16-14 PIDG 55.2186.0001...

  • Page 209: Yoke To Head Ground Cable Assembly

    ABLE SSEMBLIES OKE TO ROUND ABLE SSEMBLY Yoke to Head Ground Cable Assembly 25.9678.0689 Rev 0 Refer to Figure 3-90 Item Qty. Description 52.8250.0011 TERM, RING #10, 122-10AWG (REEL) 73.7089.0010 15.17 WIRE, 22AWG , 19X34 MIL-16878/4 TYPE E (changed 08-31-06) (7 x 26.0"...

  • Page 210: Head Controller Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Head Controller Cable Assembly 25.9678.0715 Rev C Refer to Figure 3-91 Item Qty. Description 52.6224.1014 COVER, FRONT 14 POS MT LATCHING 52.6224.1040 COVER, FRONT 40 POS MT LATCHING 52.6224.1050 COVER, FRONT 50 POS MT LATCHING 52.6224.2014...
  • Page 211 ABLE SSEMBLIES ONTROLLER ABLE SSEMBLY Head Controller Cable Assembly (continued) 9, 2, 5 9, 2, 5 7, 1, 4 7, 1, 4 (x11) 8, 3, 6 8, 3, 6 Figure 3-91: Head Controller Cable Assembly 02.96 78.001 0 F...

  • Page 212: Color Interconnect Cable Assembly

    LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Color Interconnect Cable Assembly 25.9678.1409 Rev 0 25.9678.1419 Rev 0 (VL3000 Quiet) Refer to Figure 3-92 Must be ordered as an assembly. 9, 2, 5 7, 1, 4 7, 1, 4 (x11) Figure 3-92: Color Interconnect Cable Assembly 02.96 78.001 0 F...

  • Page 213: Gobo Interconnect Pcb/Cable Assembly

    PCB/C ABLE SSEMBLIES NTERCONNECT ABLE SSEMBLY Gobo Interconnect PCB/Cable Assembly 25.9678.2209 Rev 0 Refer to Figure 3-93. Must be ordered as an assembly. Figure 3-93: Gobo Interconnect PCB/Cable Assembly 02.96 78.001 0 F...

  • Page 214: Yoke Fan Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Yoke Fan Cable Assembly 25.9678.0758 Rev A Refer to Figure 3-94 Item Qty. Description 52.6396.3102 RECEPT, 2 POS MTA100 W/POL TAB BLUE CLSD END (changed 05-02-06) 52.6423.0003 HOUSING, 3POS MT RECEPT, 2MM CT 28-26 AWG 73.5126.0002...

  • Page 215: Yoke Fan Cable Assembly - Vl3000Q

    - VL3000Q ABLE SSEMBLIES ABLE SSEMBLY Yoke Fan Cable Assembly - VL3000Q 25.9678.0759 Rev A Refer to Figure 3-94 Item Qty. Description 52.6396.3102 RECEPT, 2 POS MTA100 W/POL TAB BLUE CLSD END 52.6423.0003 HOUSING, 3 POS MT RECEPT, 2MM CT 28-26 AWG 55.2186.0001 CABLE TIE, .10 X 4"...

  • Page 216: Emi Filter To Power Switch Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL EMI Filter to Power Switch Cable Assembly 25.9678.0811 Rev C Refer to Figure 3-96 Item Qty. Description 52.8313.0001 RCPT, FASTON 1/4" 18-14 AWG FLAG DBL CRP (REEL) 52.8392.0001 RECP, FASTON .187"X0.32" 16-14 AWG FLAG DBL CRP 55.2186.0001...

  • Page 217: Ac Input Splitter Cable Assembly

    : AC I ABLE SSEMBLIES NPUT PLITTER ABLE SSEMBLY AC Input Splitter Cable Assembly 25.9678.0812 Rev E Refer to Figure 3-97 Item Qty. Description 52.6231.0001 PLUG HOUSING, MNLOK PLUG 3POS 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8231.0008 TERM, SPADE #6 RED 22-16AWG INSERT 52.8392.0001 RECP, FASTON 0.187"X0.32"...
  • Page 218 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL AC Input Splitter Cable Assembly (continued) (x2) (x2) 5, 9 5, 10 11, 6 (x3) Figure 3-97: AC Input Splitter Cable Assembly 02.96 78.001 0 F...

  • Page 219: Data I/O Link Cable Assembly

    I/O L ABLE SSEMBLIES ABLE SSEMBLY Data I/O Link Cable Assembly 25.9678.0813 Rev A Refer to Figure 3-98 Item Qty. Description 52.6396.2904 RECEPT, 4 POS MTA100 W/POL TAB RED CLSD END (changed 05-03-06) 52.6396.2905 RECEPT, 5 POS MTA100 W/POL TAB RED CLSD END (changed 05-03-06) 73.5122.0259 2.17 CBL, 22AWG STRND 4COND PVC INSUL...

  • Page 220: Display Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Display Cable Assembly 25.9678.1825 Rev E Refer to Figure 3-99 Item Qty. Description 52.6396.2406 RECEPT, 6 POS MTA100 W/POL TAB WHT CLSD END 55.2186.0001 CABLE TIE, 0.10" WD 4" LG SMALL 55.6621.0001...

  • Page 221: Ballast To Controller Cable Assembly

    ABLE SSEMBLIES ALLAST TO ONTROLLER ABLE SSEMBLY Ballast to Controller Cable Assembly 25.9678.0816 Rev A Refer to Figure 3-100 Item Qty. Description 52.6396.3002 RECEPT, 2 POS MTA100 W/POL TAB WHT CLSD END (changed 05-03-06) 52.6396.3005 RECEPT, 5 POS MTA100 W/POL TAB WHT CLSD END (changed 05-03-06) 52.6396.3008 RECEPT, 8 POS MTA100 W/POL TAB WHT CLSD END (changed 05-03-06) 73.5124.1289...

  • Page 222: Dc Output Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL DC Output Cable Assembly 25.9678.0821 Rev E Refer to Figure 3-101 Item Qty. Description 52.6464.0002 CONN, HOUSING, SL-156 2 POS 52.6464.0003 CONN, HOUSING, SL-156 3 POS 52.8231.0004 TERM, RING #6 BLUE 12-10 AWG INSRT (added 01-20-04) 52.8323.0002...

  • Page 223: Pan/Tilt Control Cable Assembly

    ABLE SSEMBLIES ONTROL ABLE SSEMBLY Pan/Tilt Control Cable Assembly 25.9678.0818 Rev B Refer to Figure 3-102 Item Qty. Description 52.6610.0008 CONN, HOUSING, 20 POS DBL ROW UNLOADED (changed 05-03-06) 52.6224.1020 COVER, FRONT 20 POS MT LATCHING 52.6224.2020 COVER, BACK 20 POS MT 52.6524.0005 CONN, HOUSING 5 POS RECEPTACLE 52.6588.0007...

  • Page 224: Lamp Supply To Relay Cable Assembly

    ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Lamp Supply to Relay Cable Assembly 25.9678.0829 Rev A Refer to Figure 3-103 Item Qty. Description 52.8245.0001 TERM, RING #10 16 - 14 AWG REEL PIDG 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 55.2183.0001...

  • Page 225: Lvs To Yoke Ac Fan Cable Assembly

    : LVS AC F ABLE SSEMBLIES ABLE SSEMBLY LVS to Yoke AC Fan Cable Assembly 25.9678.0843 Rev A Refer to Figure 3-104 Item Qty. Description 52.6664.0001 CONTACT, 22-26AWG FEMALE MATE-N-LOK 2 52.6664.0002 CONN, HOUSING 2 POS CAP MATE-N-LOK 2 52.8231.0008 TERM, SPADE #6 RED 22-16AWG INSERT 55.2186.0001 CABLE TIE, 0.10"...
  • Page 226 ❋ VARI LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Notes 02.96 78.001 0 F...

  • Page 227: Chapter 4. Schematic And Wiring Diagrams

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Schematic and Wiring Diagrams Encoder Sensor PCB (Sheet 1 of 1) REVISIONS DESCRIPTION DATE APPD Released per EO # Notes: Unlesss Otherwise specified. All capacitor values are microfarads.

  • Page 228: Solid State Ignitor Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Solid State Ignitor PCB (Sheet 1 of 1) REVISIONS DESCRIPTION DATE APPD NOTES: UNLESS OTHERWISE SPECIFIED ENGINEERING PROTOTYPE 7/16/02 B.C. 1. ALL CAPACITOR VALUES ARE IN MICROFARADS.

  • Page 229: Gobo Index Sensor Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Gobo Index Sensor PCB (Sheet 1 of 1) REVISIONS DESCRIPTION DATE APPD RLSE TO PRODUCTION ECO 8894 11/08/01 OPB610 B 4B-PH-K VCC_R SENSOR MTG1 MTG2...

  • Page 230: Dmx Input Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS DMX Input PCB (Sheet 1 of 1) REVISIONS DESCRIPTION DATE APPD Released per EO #09110 9/27/01 NC5FBV SHIELD DMX/VL_IN- DMX/VL_IN+ VL_OUT- VL_OUT+ CHASSIS NC5MBV SHIELD...

  • Page 231: Gobo Interconnect Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Gobo Interconnect PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 2-103166-3 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. 2. ALL RESISTOR VALUES ARE IN OHMS.

  • Page 232: Color Interconnect Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Color Interconnect PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. RELEASED FOR PER EO # 2.

  • Page 233: Color Sensor #2 Pcb (Sheet 1 Of 1)

    201 REGAL ROW K. FELDHAUS ASSY DALLAS, TEXAS 75247 PCB NO. 11.9678.0454 07-02-02 K.C.F. VL3000 COLOR SENSOR #2 CONFIDENTIAL ALL INFORMATION CONTAINED HEREIN SIZE REVISION DRAWING NUMBER IS THE SOLE AND EXCLUSIVE PROPERTY OF VARI-LITE, INC. AND MAY NOT BE...

  • Page 234: Color Sensor #1 Pcb (Sheet 1 Of 1)

    DRAWN BY NEXT 201 REGAL ROW ASSY K. FELDHAUS DALLAS, TEXAS 75247 PCB NO. 11.9678.0480 VL3000 COLOR SENSOR #1 CONFIDENTIAL ALL INFORMATION CONTAINED HEREIN SIZE REVISION DRAWING NUMBER IS THE SOLE AND EXCLUSIVE PROPERTY OF VARI-LITE, INC. AND MAY NOT BE...

  • Page 235: Pan/Tilt Encoder Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Pan/Tilt Encoder PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. ENG REL PER EO #09056 6-17-02 K.C.F.

  • Page 236: Vl3000 Controller Pcb (Sheet 1 Of 10)

    ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 1 of 10) REVISIONS DESCRIPTION DATE APPD TEW2 Released to Engineering per EO #09054 5/28/02 T.E.W. Revised per EO #09061 7/3/02 T.E.W.

  • Page 237: Vl3000 Controller Pcb (Sheet 2 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 2 of 10) +3.3V 4.7K CS_MTR- D[0:31] D[0:31] D[0:31] 3/B3,3/A3 2/B4,3/A6 A[0:24] A[0:24] +1.8V +1.8V +1.8V +1.8V +1.8V 1/16W 4.7K CS_UART-...

  • Page 238: Vl3000 Controller Pcb (Sheet 3 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 3 of 10) +3.3V +2.5V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V A[0:24] 2/D4,2/C3,3/A3 GOBO2_IDX_IN 0.01UF 0.01UF 0.01UF 0.01UF 0.01UF 0.01UF 4/B8...

  • Page 239: Vl3000 Controller Pcb (Sheet 4 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 4 of 10) ISO_VCC +3.3V +24V ISO_VCC HCPL-0600 1/16W 0.1UF 0.1UF 0.1UF 1/16W 4.7K 1/16W ISO_VCC SP232ACN 74ACT00SC 0.1UF 1/4W TX_EN_C-...

  • Page 240: Vl3000 Controller Pcb (Sheet 5 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 5 of 10) +24V +24V +24V +24V SS14 SS14 SS14 L6234PD 3/D3 PWM3_OUT_1 PAN_PHA_OUT 10/D3 OUT1 PWM3_OUT_2 PAN_PHB_OUT 3/A6 OUT2 10/D3...

  • Page 241: Vl3000 Controller Pcb (Sheet 6 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 6 of 10) +24V +24V C101 C119 GOBO1 ROTATE GOBO2 ROTATE 0.1UF 0.1UF 10UF 10UF +24V +24V R114 R136 1/16W 1/16W...

  • Page 242: Vl3000 Controller Pcb (Sheet 7 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 7 of 10) +24V +24V C136 GOBO3 ROTATE C155 0.1UF C100 ZOOM 10UF 0.1UF C118 10UF +24V R160 +24V R173 1/16W...

  • Page 243: Vl3000 Controller Pcb (Sheet 8 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 8 of 10) +24V +24V C173 C200 AMBER MAGENTA 0.1UF C137 0.1UF C163 10UF 10UF +24V +24V R214 R247 1/16W 1/16W...

  • Page 244: Vl3000 Controller Pcb (Sheet 9 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 9 of 10) +24V +24V C208 C232 FXD COLOR STROBE1 0.1UF C172 0.1UF C199 10UF 10UF +24V +24V R265 R292 1/16W...

  • Page 245: Vl3000 Controller Pcb (Sheet 10 Of 10)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Controller PCB (Sheet 10 of 10) +24V +24V MTG1 MTG2 MTG3 MTG4 MTG5 MTG6 MTG7 MTG HOLE MTG HOLE MTG HOLE MTG HOLE MTG HOLE...

  • Page 246: Display Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Display PCB (Sheet 1 of 1) REV. NO REV. NO REV. NO ECO # ECO # ECO # DESCRIPTION DESCRIPTION DESCRIPTION DATE DATE DATE APPROVED...

  • Page 247: Zoom Interconnect Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Zoom Interconnect PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. RELEASE TO PROD. PER EO #10359 2.

  • Page 248: Zoom Sensor Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Zoom Sensor PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. REL. TO PROD. PER EO #09093 2.

  • Page 249: Vl3000 Spot Luminaire Wiring Diagram (Sheet 1 Of 3)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Spot Luminaire Wiring Diagram (Sheet 1 of 3) 02.96 78.001 0 F...

  • Page 250: Vl3000 Spot Luminaire Wiring Diagram (Sheet 2 Of 3)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Spot Luminaire Wiring Diagram (Sheet 2 of 3) 02.96 78.001 0 F...

  • Page 251: Vl3000 Spot Luminaire Wiring Diagram (Sheet 3 Of 3)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Spot Luminaire Wiring Diagram (Sheet 3 of 3) 02.96 78.001 0 F...

  • Page 252: Vl3000 Wash Luminaire Wiring Diagram (Sheet 1 Of 3)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Wash Luminaire Wiring Diagram (Sheet 1 of 3) 02.96 78.001 0 F...

  • Page 253: Vl3000 Wash Luminaire Wiring Diagram (Sheet 2 Of 3)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Wash Luminaire Wiring Diagram (Sheet 2 of 3) 02.96 78.001 0 F...

  • Page 254: Vl3000 Wash Luminaire Wiring Diagram (Sheet 3 Of 3)

    ® ❋ VARI LITE - VL3000™ S ERIES UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3000 Wash Luminaire Wiring Diagram (Sheet 3 of 3) 02.96 78.001 0 F...

  • Page 255: Appendix E. Technical Bulletins

    PPENDIX Technical Bulletins VL3000 Technical Bulletins The following table identifies the current technical bulletins associated with the VL3000 series luminaires. These improvements have been incorporated into this manual (where applicable) and are available on the Vari-Lite web site at www.vari-lite.com.
  • Page 256 VARI❋LITE® - VL3000™ S ERIES UMINAIRE ERVICE ANUAL Notes 02.96 78.001 0 F...
  • Page 258 E x p r e s s y o u r s e l f . Vari-Lite 10911 Petal Street Dallas, Texas 75238 1.877.VARI-LITE ❋ Fax 1.214.647.8038 www.vari-lite.com © 2003-2007 Genlyte Group LLC. All rights reserved. Printed in the U.S.A.

This manual is also suitable for:

Vl3000q

Table of Contents