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Summary of Contents for Xantrex RS3000
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Page 1: Installation Guide
RS3000 Installation Guide RS3000 Sine Wave Inverter/Charger... - Page 3 RS3000 Sine Wave Inverter/Charger Installation Guide...
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Page 4: Contact Information
About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power. -
Page 5: About This Guide
About This Guide Purpose The RS3000 Sine Wave Inverter/Charger Installation Guide describes the procedure for installing the RS3000 Sine Wave Inverter/Charger (RS3000). Scope The Installation Guide provides safety guidelines, detailed planning and setup information, and procedures for installing the inverter/charger. It does not provide information on operation, configuration, troubleshooting, and warranty and product information. -
Page 6: Conventions Used
AC safety ground connection point from incoming AC source AC safety ground connection point for AC output (to AC loads) Abbreviations and Acronyms For a listing of abbreviations and acronyms, refer to the RS3000 Sine Wave Inverter/Charger Operation Guide. 975-0171-01-01... - Page 7 Automatic Generator Start Owner’s Guide (975-0082-01-01) System Control Panel Owner’s Guide (975-0083-01-01) Xanbus System Installation Guide (975-0136-01-01) More information about Xantrex Technology Inc. as well as its products and services, including a complete list of Xanbus- enabled devices, is available at www.xantrex.com...
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Page 9: Important Safety Instructions
Read all cautionary markings on the inverter/charger, the batteries, and all appropriate sections of this guide. WARNING: Risk of injury or loss of life The RS3000 Sine Wave Inverter/Charger shall not be used in connection with life support systems or other medical equipment or devices. WARNING The following warnings identify conditions or practices that could result in personal injury or loss of life. - Page 10 Internal capacitors remain charged after all power is disconnected. For instructions on obtaining service, see the section in the RS3000 Sine Wave Inverter/Charger Operation Guide. 7. Do not expose the inverter/charger to rain, snow, or water.
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Page 11: Explosive Gas Precautions
Safety Explosive Gas Precautions WARNING: Risk of explosive gases Working in the vicinity of a lead-acid battery is dangerous. Batteries generate explosive gases during normal battery operation. For this reason, it is of utmost importance that each time before servicing equipment in the vicinity of the battery, you must read this guide and follow the instructions closely. -
Page 12: Fcc Information To The User
Safety 7. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn. 8. -
Page 13: Table Of Contents
Size and Length of DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 Mounting Location of the RS3000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5... - Page 14 Contents Step 2: Mounting the Inverter/Charger - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19 Considerations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19 Step 3: Connecting the AC Input and AC Output Wires - - - - - - - - - - - - - - - - - - - - - 21 General AC Wiring Considerations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21...
- Page 15 RS3000 Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
- Page 17 AC and DC components required • a list of installation tools and materials • detailed procedures for a typical installation • installation testing procedures • battery information For information on operating the RS3000, see the RS3000 Sine Wave Inverter/Charger Operation Guide.
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Page 18: Installation Information
Be aware of all safety and electrical codes which must be met. WARNING: Electrical shock and fire hazards Xantrex® recommends all wiring be done by qualified personnel. Disconnect all AC and DC power sources to prevent accidental shock. Disable and secure all AC and DC disconnect devices and automatic generator starting devices. -
Page 19: About The Xanbus System
The RS3000 is the device that typically provides power in a Xanbus system. The System Control Panel provides configuration and monitoring capability for each device connected to the Xanbus system, such as the Automatic Generator Start and the RS3000. -
Page 20: Xanbus Enabled
System accessories currently available which are Xanbus-enabled include the System Control Panel and Automatic Generator Start. These system accessories are available from any authorized Xantrex dealer or at www.xantrex.com. Please provide the part number of the accessory to the dealer. -
Page 21: Planning The Installation
This section provides information to help you plan for a basic installation of the RS3000. As your system configuration is determined, record the details in Information About Your System on page WA-4 of the RS3000 Sine Wave Inverter/Charger Operation Guide. Two Key Performance Factors Two key factors in particular will have a major impact on system performance. -
Page 22: Planning
Detailed information on planning and installing your network is available in the Xanbus System Installation Guide. Refer to the system guide to determine the type of network layout to install, as well as guidelines for installing the network. This guide is available for download at www.xantrex.com 975-0171-01-01... -
Page 23: Figure 2 Typical Recreational Vehicle Electrical System
Installation Sine Wave Inverter/Charger Automatic Generator Start System Control Panel AC Out AC In DC + DC Fuse DC - House Battery AC Main Panel Battery Temperature Sensor Isolator Engine Battery Non-Inverter Loads RESET TEST Inverter AC Panel Transfer Switch UtilityPower Xanbus-enabled Alternator... -
Page 24: Ac Components
(L1 and L2). This may be accomplished with an appropriate transfer switch ahead of the RS3000. Consult a qualified installer. AC Output AC output from the RS3000 is 120 VAC, and can be wired as single output or dual output. AC Loads The RS3000 is intended to power loads consisting of 120 VAC appliances. -
Page 25: Ac Disconnect And Over-Current Protection Device
Installation WARNING: Shock Hazard Do not connect 240 VAC loads to the RS3000 outputs. Doing so may result in 120 VAC on exposed parts of the appliance. AC Disconnect and Over-Current Protection Device To meet CSA, UL, and electrical code requirements, and to protect system wiring, the AC inputs and outputs of the inverter/charger must be provided with over- current protection on both the AC input and output. -
Page 26: Distribution Panels
Compliance with UL standards requires that Xantrex test and recommend specific GFCIs for use on the output of the inverter. Table 1 lists models that have been tested and will function properly when connected to the AC output of the RS3000. Table 1 Tested GFCI Models... - Page 27 Wiring determined by the 25 A maximum inverter current, or by the bypass current, which is determined by the overcurrent protection provided ahead of the RS3000 • If the input wiring is split-phase, the output wiring must be sized to coordinate with the breakers used on the input.
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Page 28: Ac Output Neutral Bonding
The AC source must have its neutral conductor bonded to ground. Bonding system The RS3000 provides a system that automatically connects the neutral conductor of the inverter’s AC output circuit to safety ground (“bonding” it) while the inverter/charger is inverting, and disconnects it (“unbonding” it) when the inverter/charger is connected to external AC power. -
Page 29: Dc Components
Installation DC Components Batteries The RS3000 system requires a 12 volt, lead-acid deep-cycle battery or group of batteries to provide the DC current that the inverter/charger converts to AC power. The battery may be a flooded, gel, or AGM type. -
Page 30: Dc Cabling
Size and Length See Table 3 for required DC cable length, cable size and required fuse size for the RS3000. Wire size is usually marked on the cables. Important: Using a smaller gauge cable or a longer cable may cause the inverter to shut down under heavy load. -
Page 31: Unpacking And Inspecting The Inverter/Charger
Xantrex Customer Service. See “Contact Information” on page ii. 2. Record the serial number of the RS3000 and other purchase information in the “Warranty and Product Information” section of the RS3000 Sine Wave Inverter/Charger Operation Guide. You will be asked for this product information if you need to call Xantrex Customer Service. -
Page 32: Installation Tools And Materials
This is also a good way to protect the inverter/charger if it ever needs to be moved. Installation Tools and Materials Tools You will need the following tools to install the RS3000 and the battery temperature sensor. p Wire stripper p Crimping tools for fastening lugs and terminals on DC cables p Phillips screwdriver: #2 p Slot screwdriver (¼"... -
Page 33: Installing The Inverter/Charger
Installation Installing the Inverter/Charger Overview This section provides detailed information on installing the RS3000. The overall procedure is divided into eight steps: Step 1: Choosing a Location for the Inverter/Charger Step 2: Mounting the Inverter/Charger Step 3: Connecting the AC Input and AC Output Wires... - Page 34 Never allow battery acid to drip on the inverter/charger or its wiring when filling the batteries or reading their specific gravity. Orientation To meet regulatory requirements, the RS3000 must be mounted in one of the approved mounting orientation. See Figure 4 on page 20. WARNING: Fire Hazard Mount the RS3000 only in an approved orientation.
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Page 35: Step 2: Mounting The Inverter/Charger
Specifications” on page 38) The unit is too heavy for one person to safely lift and mount. Xantrex recommends that two people lift and mount the unit. Always use proper lifting techniques during installation to prevent personal injury. The RS3000 dimensions and location of the mounting holes are provided in Figure 15 on page 39. -
Page 36: Figure 4 Mounting Orientations
Installation Figure 4 Mounting Orientations Approved Mounting Orientation Orientation? Comment Desktop Mount Upside-down Maybe Suitable only for applications with Mount no risk of condensation or dripping water. Wall Mount DC on On a vertical surface with DC Left terminals facing left. Wall Mount DC on Maybe On a vertical surface with DC... -
Page 37: Step 3: Connecting The Ac Input And Ac Output Wires
Installation Step 3: Connecting the AC Input and AC Output Wires WARNING: Fire, shock, and energy hazards Make sure wiring being connected to the inverter/charger is disconnected (physically or by opening the breaker) from all electrical sources before handling. All wiring must be done in accordance with local and national electrical wiring codes. -
Page 38: Connecting Ac Input Wires
Installation Connecting AC Input Wires Figure 5 shows the wiring compartment, which contains a grounding bus (used to wire the AC input and output gound wires) and a terminal block (used to wire the AC input and AC output connections). Grounding bus Terminal block Figure 5 AC Wiring Compartment... - Page 39 Installation 7. Using a 1/4" blade slot screwdriver, loosen the terminal screws on the terminals. Do not remove the screws. 8. Connect the line and neutral wires to the input terminals (labeled AC Input on the terminal block, Figure 5 on page 22). Connect Line 1 to L1, Neutral to N, Line 2 to L2.
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Page 40: Connecting The Ac Output Wires
Installation Connecting the AC Output Wires CAUTION: Risk of equipment damage Do not connect the output of the inverter to any incoming AC source. To make the AC output wiring connections: 1. Remove one of the AC knockouts from the front or side of the unit. Do not leave the knockout inside the wiring compartment. -
Page 41: Step 4: Connecting The Dc Cables
Xantrex recommends the use of crimp connectors. The connector should be designed for a 3/8" stud size to connect to the RS3000. If a crimp connector is used, it should be crimped using the tool indicated by the connector manufacturer. -
Page 42: Guidelines For Routing The Dc Cables
Installation Guidelines for Routing the DC Cables Follow these guidelines to ensure maximum performance. WARNING: Fire and shock hazard Route the cables away from sharp edges that might damage the insulation. Avoid sharp bends in the cable. • Do not attempt to use the chassis in place of the battery negative connection for grounding. -
Page 43: Connecting The Dc Cables To The Inverter/Charger
WARNING: Fire hazard Use only appropriately sized copper cable. Loose connections or improper connections will overheat. Make sure the bolts supplied by Xantrex on the inverter/charger are tightened to a torque of 15–16 ft-lbs (20.4–21.7 Nm). Torque all other connections to the manufacturer’s specifications. -
Page 44: Figure 6 Dc Cable Connections
Installation Figure 6 DC Cable Connections 7. Before proceeding, check that the cable polarity is correct: POSITIVE (+) on the inverter/charger is connected to the POSITIVE (+) on the battery, and NEGATIVE (–) cable is connected to the NEGATIVE (–) terminal on the inverter/charger. -
Page 45: Dc Grounding
Installation DC Grounding The Chassis Ground point on the inverter/charger is used to connect the chassis of the inverter/charger to your system’s DC grounding point, as required by regulations for some installations. Use copper wire that is either bare or provided with green insulation. -
Page 46: Step 5: Connecting The Battery Temperature Sensor (Bts)
Installation Step 5: Connecting the Battery Temperature Sensor (BTS) Installing a battery temperature sensor (BTS) extends the life of a battery by preventing overcharging in warm temperatures and undercharging in cold temperatures. With a BTS monitoring the battery temperature, the voltage delivered to the battery is adjusted according to the battery’s actual temperature. -
Page 47: Mounting To The Negative Battery Terminal
Installation Mounting to the Negative Battery Terminal To mount the sensor on the negative battery terminal: See Figure 10. Figure 10 BTS Mounted on the Negative Battery Terminal 1. Select the battery to be monitored. The BTS should be connected to the battery bank that is directly connected to the inverter/charger. -
Page 48: Figure 11 Connecting The Bts Cable To Battery Temp. Jack
Installation Figure 11 Connecting the BTS Cable to Battery Temp. jack 975-0171-01-01... -
Page 49: Mounting To The Side Of The Battery Case
Installation Mounting to the Side of the Battery Case To mount the sensor on the battery case: See Figure 12. Figure 12 BTS Mounted on the Battery Case 1. Select the battery to be monitored. The BTS should be connected to the battery bank that is directly connected to the inverter/charger. -
Page 50: Step 6: Connecting To The Network
RS3000. CAUTION: Equipment damage Connect the RS3000 only to other Xanbus compatible devices. Although the cabling and connectors used in this network system are the same as Ethernet connectors, this network is not an Ethernet system. Equipment damage may result from attempting to connect two different systems. -
Page 51: Step 7: Performing Checks Prior To Initial Start-Up
Installation Step 7: Performing Checks Prior to Initial Start-Up Before testing your installation, ensure these conditions are met: p Chassis and AC grounds are properly installed. p AC input connections and AC output connections are wired correctly on the terminal block and not reversed. p Positive (+) battery cable is connected to the positive (+) battery terminal through the DC fuse and disconnect switch or DC circuit breaker. -
Page 52: Step 8: Testing Your Installation
Figure 14 RS3000 Front Panel Testing in Invert Mode To test the RS3000 in invert mode, using a 100 watt light bulb as the test load: 1. Close the DC disconnect switch or the DC circuit breaker to supply DC power to the RS3000. -
Page 53: Testing In Charge Mode And Ac Bypass Mode
• The Invert On light illuminates 4. Connect the RS3000 to the test load by closing the AC breaker that controls the circuit that the test load is connected to. If the light bulb illuminates, the Invert mode is working. -
Page 54: Inverter/Charger Physical Specifications
Inverter/Charger Physical Specifications For complete inverter/charger specifications, refer to the RS3000 Sine Wave Inverter/Charger Operation Guide. The physical specifications of the RS3000 are shown in Figure 15 on page 39 and described in Table 4. Table 4 RS3000 Physical Specifications Length 16.19 inches (411 mm) -
Page 55: Figure 15 Inverter/Charger Dimensions
Installation 14.2" [361] Figure 15 Inverter/Charger Dimensions 975-0171-01-01... -
Page 56: Battery Information
Battery size or capacity is just as important as the battery type selected for use with the RS3000. The batteries are the most important part of your system, so Xantrex recommends that you purchase as much battery capacity as possible. A large battery will extend running time and ensure that your inverter/charger delivers full rated surge. - Page 57 Installation 4. Enter this information on the blank calculation worksheet (page 42). Step 2: Calculate 5. Complete the rest of the worksheet; see Table 1-1, “Battery Sizing Example” Battery Size on page 41 for an example. Size the batteries at approximately twice the estimated total amp-hour usage. Doubling the expected amp-hour usage ensures that the batteries will not be overly discharged and extends battery life.
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Page 58: Battery Banks
• Make sure that the motor’s LRA rating is no more than 60 A. The RS3000 may not be able to start a motor with a higher LRA, and the RS3000 will shut down if the attempt is made. •... - Page 59 Installation Table 1-2 Battery Sizing Worksheet Daily watt-hours needed (A) Power (B) Operating Time for this appliance Appliance Consumption (Watts) per Day (Hours) (= A × B) hours hours hours hours hours hours hours hours Total daily watt-hours of AC load ×...
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Page 60: Cabling And Hook-Up Configurations
Installation Cabling and Hook-up Configurations Several smaller batteries can be connected to create a battery bank of substantial size. You can connect batteries in three ways: in parallel, series, or series-parallel. To make a larger battery bank, connect individual batteries with heavy cables. The actual size of the cable depends on whether the batteries are connected in parallel or series. -
Page 61: Series Connection
Installation Series Connection When batteries are connected with the positive terminal of one battery to the negative terminal of the next battery, they are connected in series. In a series configuration, the battery bank has the same Ah rating of a single battery, but an overall voltage equal to the sum of the individual batteries. -
Page 62: Series-Parallel Connections
Installation Series-Parallel Connections As the name series-parallel implies, both the series and parallel configurations are used in combination. The result is an increase in both the voltage and the capacity of the total battery bank. This is common with all battery-inverter system voltages. -
Page 63: Index
Index AC and DC wiring separation gases, hydrogen AC input wiring connections GFCI AC input, defined GFCI models, tested AC knockout dimensions ground fault circuit interrupter. See GFCI. AC output neutral bonding AC output wiring connections AC wiring installation defined approved mounting orientations size approved mounting orientations, illustrated... - Page 64 Index tools, installation two key performance factors ventilation openings, recommended clearance Xanbus-enabled designation, meaning of Xantrex, web site 975-0171-01-01...
- Page 66 Xantrex Technology Inc. 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice@xantrex.com www.xantrex.com 975-0171-01-01 Printed in China...
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