Xantrex RS3000 Operation Manual
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Xantrex RS3000 Operation Manual

Sine wave inverter/charger
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Summary of Contents for Xantrex RS3000

  • Page 1 RS3000 Operation Guide RS3000 Sine Wave Inverter/Charger...
  • Page 3 RS3000 Sine Wave Inverter/Charger Operation Guide...

  • Page 4: Contact Information

    About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.

  • Page 5: About This Guide

    Chapter 2, “Operation”, provides information about operating the RS3000. Details are provided on how to read the front panel indicators to monitor the RS3000. Chapter 3, “Configuration”, explains how to configure the RS3000 from the control panel.
  • Page 6 About This Guide Chapter 4, “Troubleshooting”, explains how to identify and solve problems that can occur with the RS3000. Appendix A, “Specifications”, provides electrical, physical, and performance specifications for the inverter/charger. Appendix B, “Battery Charging Reference”, provides information on three-stage charging, two-stage charging, and charging times.

  • Page 7: Symbols Used

    System Control Panel Owner’s Guide (975-0083-01-01) Automatic Generator Start Owner’s Guide (975-0082-01-01) Xanbus System Installation Guide (975-0136-01-01) More information about Xantrex Technology Inc. as well as its products and services, including a complete list of Xanbus-enabled devices, is available at www.xantrex.com...

  • Page 9: Important Safety Instructions

    Read all instructions and cautionary markings on the Inverter/Charger, the batteries and all appropriate sections of this guide. WARNING: Risk of injury or loss of life The RS3000 Sine Wave Inverter/Charger shall not be used in connection with life support systems or other medical equipment or devices. WARNING The following warnings identify conditions or practices that could result in personal injury or loss of life.
  • Page 10 To reduce the risk of overheating, keep the ventilation openings clear and do not install the Inverter/Charger in a compartment with limited airflow or inadequate clearances around the unit. Refer to the RS3000 Sine Wave Inverter/Charger Installation Guide for required clearance.

  • Page 11: Explosive Gas Precautions

    Explosive Gas Precautions WARNING: Risk of explosive gases Working in vicinity of a lead-acid battery is dangerous. Batteries generate explosive gases during normal battery operation. For this reason, it is of utmost importance that you must read this guide and follow its instructions closely each time before you service equipment in the vicinity of the battery.

  • Page 12: Fcc Information To The User

    Safety 7. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn. 8.

  • Page 13: Table Of Contents

    About the RS3000 Sine Wave Inverter/Charger - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2...
  • Page 14 Selecting the RS3000 Advanced Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6...
  • Page 15 Clear Faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–19 View Device Info - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–19 Basic Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–19 Sub-Menus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–20...
  • Page 16 Contents A Specifications Inverter Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Charger Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3 Transfer and General Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4...
  • Page 17 RS3000 Menu Structure — Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9...

  • Page 19: Introduction

    Introduction Congratulations on your purchase of the RS3000 Sine Wave Inverter/Charger. The RS3000 has been designed to give you premium power, ease of use, and outstanding reliability. Please read this chapter to familiarize yourself with the main performance and protection features of the RS3000.

  • Page 20: About The Rs3000 Sine Wave Inverter/Charger

    • As an inverter, the RS3000 provides sine wave power for your microwave, entertainment system, computer, and other loads. This power is identical to the AC source provided from the utility grid (power company).

  • Page 21: How Rs3000 Works

    If AC input power becomes disconnected, fails, or falls out of specification and is no longer qualified as good AC, a quick transfer takes place and the RS3000 begins converting DC power from the batteries into AC power, to continue to supply power to the AC loads.

  • Page 22: Charging

    Minimizing the AC current used by the charger means more current is available for your AC loads. • RS3000 has a power share feature which prioritizes your AC loads by reducing the charge current and maintaining the total input current to less than your breaker setting or the breaker setting.

  • Page 23: Xanbus System

    Xanbus System The Xanbus® system includes the RS3000 and other Xanbus-enabled devices. The RS3000 is the device in a Xanbus system that typically provides network power—800 mA at 15 volts DC. All of the Xanbus- enabled devices, such as the RS3000, the System Control Panel (SCP), and the Automatic Generator Start (AGS) are able to communicate their settings and activity to each other.

  • Page 24: Inverter Specifications

    Introduction Comprehensive Electronic Protection RS3000 is approved to meet a number of safety standards including UL 458 and CSA C22.2 No. 107.1. See “Regulatory Approvals” on page A–5 for more information. RS3000 is equipped with numerous protection features to ensure safe operation.

  • Page 25: Rs3000 Features

    RS3000 Features Front Panel Features Before you begin to operate the RS3000, review the front panel features shown in Figure 1-2 and described in Table 1-1. A detailed view of the lights and buttons on the front panel is shown in Figure 1-3 and described in Table 1-2.

  • Page 26: Figure 1-3 Front Panel Lights And Buttons

    Network light illuminates when there is activity on the network. Fault light illuminates if a fault condition occurs. Charger ON light illuminates when the RS3000 is in charge mode and is producing DC output to charge your batteries. Bulk light illuminates when the charger is in the bulk stage of battery charging.

  • Page 27: Side Panel Features

    Side Panel Features CAUTION: Equipment Damage Connect only to other Xanbus compatible devices. Although the cabling and connectors used in this network system are the same as Ethernet connectors, this network is not an Ethernet system. Equipment damage may result from attempting to connect two different systems. For your reference, the side panel features with all connections completed is shown in Figure 1-4.
  • Page 28 Dual network jacks provide connection for network-enabled devices. (The number of connections depends on your layout. Your connections may not be the same as shown here.) Chassis ground point connects the chassis of the RS3000 to your system’s chassis grounding point.

  • Page 29: Dc Terminal Covers And Battery Temperature Sensor

    Description Sensor can be mounted on the side of the battery case or on the negative battery terminal. Sensor cable is 25 feet (7.6 meters). Connector plugs into the Battery Temp. jack (battery temperature sensor) on the RS3000. Introduction 1–11...

  • Page 30: System Accessories And Network Components

    Introduction System Accessories and Network Components System accessories can be used with the RS3000 in a Xanbus system. The System Control Panel (SCP) provides configuration and monitoring capability for Xanbus-enabled devices such as the RS3000. Automatic Generator Start (AGS) automatically starts and stops your generator.

  • Page 31: Operation

    System Control Panel Owner’s Guide. WARNING: Restrictions on use RS3000 Sine Wave Inverter/Charger shall not be used in connection with life support systems or other medical equipment or devices. CAUTION Read this chapter before operating the RS3000 Sine Wave Inverter/Charger.

  • Page 32: Operating The Rs3000 With The System Control Panel

    SCP or any of the Xanbus-enabled devices connected to it. This section provides information on operating the RS3000 with the System Control Panel. Please refer to the System Control Panel Owner’s Guide for complete information on using the System Control Panel.

  • Page 33: Using The System Control Panel

    Description AC In/Charge light indicates that qualified AC is present at the input of an inverter/charger. When the RS3000 is connected to a qualified AC source like the utility grid or a generator, this light on the System Control Panel illuminates.

  • Page 34: On Start Up

    Feature On Start Up When the RS3000 is powered up or has been reset, all of the front panel lights illuminate and remain on for a minimum of five seconds. After five seconds, the lights remain illuminated until the front panel has status information for all the lights.

  • Page 35: System Start-Up Check

    If any part of this test fails, determine the cause before using the unit. Consult the “Troubleshooting” chapter starting on page 4–1. Viewing the Firmware Revision Number You may need to view the firmware revision number of the RS3000 when troubleshooting the unit with authorized service personnel. To view the firmware revision number: 1.

  • Page 36: Operating In Invert Mode

    AC so the inverter turns on. Once the Inverter On light is on, the RS3000 inverter is ready to deliver AC power to the loads. To operate the inverter with the System Control Panel, refer to Chapter 2, “Using the System Control Panel”.

  • Page 37: Operating Limits For Inverter Operation

    Power Output Temperature The continuous output rating for the RS3000 is 3000 watts or 25 amps at 120 volts AC. The RS3000 can deliver this power in an ambient (surrounding) temperature up to 122 °F (50 °C). In higher ambient temperatures, if the loads draw full power for an extended period of time, the unit may shut down to protect itself against overheating.

  • Page 38: Operating In Charger Mode

    See “Operating in Equalization Mode” on page 2–10. While the batteries are being charged, you can monitor which stage they are in from the front panel of the RS3000 or from the System Control Panel. 975-0170-01-01...

  • Page 39: Charger Specifications

    77 °F (25 °C) If a battery temperature sensor is not present, the RS3000 uses the hot setting, the default value, unless the setting has been adjusted during configuration.

  • Page 40: Operating In Equalization Mode

    Operation Operating in Equalization Mode WARNING: Explosive gases Equalization generates explosive gases. Ensure adequate ventilation. CAUTION: Batteries may be damaged Sealed lead-acid batteries and gel batteries must NEVER be equalized or premature battery failure will result. Equalize mode is disabled if you have selected “Gel”...

  • Page 41: Equalizing Batteries

    Fill with distilled water if the electrolyte level is low. 3. To request the equalization charge, ensure the Charger is enabled. 4. On the System Control Panel, select Equalize on the RS3000 home menu. For detailed information on configuring this setting, refer to “Equalize”...

  • Page 42: Operating Limits For Charger Operation

    (load) and 80% of the Power Share setting is the current that is available for charging the batteries. For example, if the AC input of the RS3000 is from an AC panel with a 30A breaker, the Power Share setting on the System Control Panel should be selected as 30A.

  • Page 43: Monitoring The Rs3000 Indicator Lights

    Monitoring the RS3000 Indicator Lights The ten indicator lights on the front panel show you the operating status of the RS3000. A description of the lights is provided in Table 2-2. If none of the front panel lights are on, see “Troubleshooting Reference”...

  • Page 44: Faults And Warnings

    Monitoring Status Messages on the System Control Panel Refer to “System Menu Map” on page 3–3 of the Configuration chapter. 2–14 Status RS3000 is in bulk mode of battery charging. RS3000 is in absorption mode of battery charging. RS3000 is in float mode of battery charging.

  • Page 45: System Modes

    This section provides an overview of the four different system modes. The system modes described in this section affect the performance and behavior of the RS3000 and all other Xanbus-enabled devices on the Xanbus system. You’ll have to change the system mode when travelling, putting your vehicle in storage, or when installing a Xanbus-enabled device.

  • Page 46: Operating Mode

    Operation Operating Mode Characteristics In Operating mode, all communications are enabled on the Xanbus system. All power conversion functions are enabled. Each Xanbus- enabled device is monitoring and communicating its input. The basic state of the System Control Panel is Operating mode. In Operating mode, the System Control Panel communicates with other Xanbus-enabled devices and displays all the network information which it is configured to display.

  • Page 47: Safe Mode

    “listening” to and reporting its status to the network. However, the ouptut power of all Xanbus-enabled devices is disabled and all inverting, charging, and generator starting activity stops. In Safe mode, the RS3000 will not transfer AC power from a source.

  • Page 48: Putting The System Into Safe Mode

    Operation In Safe mode, the RS3000 continues to communicate, but the inverting and charging functions are disabled. When to use Use Safe mode when you are adding or removing devices from the network. Authorized service personnel must also put the System Control Panel in Safe mode before performing software upgrades and diagnostics with the Xantrex Diagnostic Tool.

  • Page 49: Figure 2-7 System Settings Menu

    Figure 2-7 System Settings Menu 3. On the System Settings menu, with Desired Mode highlighted, press Enter. 4. Use the down arrow button to scroll through the other modes to select Safe mode. For more information on the different system modes: Operating, Power Save, and Hibernate see “Operating in Invert Mode”...

  • Page 50: Hibernate Mode

    System to Operating mode. You must restore power to the network by pressing the Reset button on the RS3000 front panel for several seconds. When the RS3000 has been reset, all of the front panel lights illuminate and remain on for a minimum of five seconds. After five seconds, the lights remain illuminated until the front panel has status information for all the lights.

  • Page 51: Configuration

    Chapter 3, “Configuration” contains information about all configurable settings and procedures for the RS3000. This chapter provides information on using the SCP to configure the RS3000 settings. Please refer to the System Control Panel Owner’s Guide for detailed information on how to use the SCP.

  • Page 52: General Configuration Information

    When a function is enabled, it is allowed to occur but other conditions may have to be met before the function is activated or turned on. For example, the charger function on the RS3000 may be enabled, but it will not charge unless qualified AC power is present.

  • Page 53: System Menu Map

    System Menu Map Figure 3-1 provides a map of how the System Control Panel screens and menus are organized. The order of devices appearing on the System Control Panel will vary, depending on the order in which they’ve been connected to the network. Power Up Startup screen Startup screen...

  • Page 54: Viewing The System Screen

    Standby, Inverting, Charging, AC Bypass, Load Sense or Equalize. See “Modes” on page 3–10 for an explanation of the different modes. For example, Figure 3-2 shows the RS3000 in the float stage of charging. You cannot select or change any of the information on the System screen.

  • Page 55: Selecting The Rs3000 From The Select Device Menu

    Figure 3-4 RS3000 Menu in Invert Mode You can view and change RS3000 settings from the device menu. The number of settings on the RS3000 menu will depend on whether you have selected to view basic or advanced menus. Selecting the RS3000 Basic Menu RS3000 basic menu lists status information and settings you may have to adjust on a routine basis.

  • Page 56: Selecting The Rs3000 Advanced Menu

    You may not have to adjust these settings as part of regular operation. The System Control Panel shows the RS3000 basic menu by default. If you would like to view the advanced menu, you must go to the System menu and select Global Menus.

  • Page 57: Returning To Rs3000 Basic Menu

    5. Press Exit to return to Select Device menu. Returning to RS3000 Basic Menu You can return to viewing the RS3000 basic menu by selecting Basic Menu from the RS3000 advanced menu, as shown in Figure 3-7. Advanced menu items will no longer be visible on the System Control Panel.

  • Page 58: Selecting And Adjusting The Configurable Settings

    [ ] and can be adjusted. Follow these steps to change any RS3000 setting. 1. On the RS3000 menu, use the up arrow or down arrow button to highlight the setting you want to change. 2. Press Enter to highlight the value of that Configurable setting, indicated by square brackets [ ].

  • Page 59: Rs3000 Menu Structure

    RS3000 Menu Structure An overview of the RS3000 menu structure is shown in Figure 3-8. The System Control Panel displays the RS3000 basic menu and advanced menu. Figure 3-8 RS3000 Menu Structure — Overview 975-0170-01-01 Configuration 3–9...

  • Page 60: Rs3000 Device Menu

    RS3000 is in. Modes The first line on the device menu indicates which mode that the RS3000 is in. Table 3-1 defines the seven different modes: Invert, Bulk, Absorption, Float, AC Bypass (AC Passthru), Load Sense, and Equalize.

  • Page 61: Battery

    AC Input1 and AC Input2 When the RS3000 has external AC input connected, these AC display lines indicate the status of the AC input. Each AC display line shows the values for current (A), frequency (Hz), and the AC voltage in (V).

  • Page 62: Rs3000 Menu (Basic)

    Configuration RS3000 Menu (Basic) The RS3000 basic menu indicates the status of items and lists settings that you may have to adjust on a routine basis. If advanced menu is enabled, scroll through the RS3000 advanced menu items until Basic Menu is highlighted and press Enter. See “Returning to RS3000 Basic Menu”...

  • Page 63: Power Share

    Outcome If the AC is qualified, the charger operates. If the AC is not qualified, then the charger will not operate until AC qualifies. See “Force Charge” on page 3–23 for information on automatic charging. Power Share Configurable setting Power Share is a configurable setting that you set to match to the breaker rating on the AC input.

  • Page 64: Equalize

    This menu item is displayed if the battery type allows equalization. In the RS3000 home menu, highlight Equalize, as shown in Figure 3-9. Figure 3-9 Equalize On When you select On, the equalization confirmation warning appears, as shown in Figure 3-10.

  • Page 65: Figure 3-11 Equalization System Home Screen

    Selecting Yes takes you to the equalization system home screen, as shown in Figure 3-11. Figure 3-11 Equalization System Home Screen Table 3-2 provides an explanation of the content on the equalization system home screen. Table 3-2 Equalization Home Screen Content Equalization Home Screen content Precharging...

  • Page 66: Batt Type

    Configurable setting Select the type of battery from flooded, custom, AGM, or gel. If a battery temperature sensor is not present, the RS3000 uses the hot setting which is the default value, unless the setting has been adjusted during configuration.

  • Page 67: Batt Size

    Clear Faults Purpose Clear Faults is a command which clears all active faults in the RS3000. When faults are cleared, the device will resume normal operation. If the fault condition still exists, the fault will reoccur. See “Fault Types” on page 4–2 for an explanation of faults.

  • Page 68: Rs3000 Menu (Advanced)

    RS3000 Menu (Advanced) The advanced menu lists settings that provide you with additional control over RS3000. However, you may not have to adjust these settings as part of regular operation. For a listing of advanced menu items, see “RS3000 Menu Structure — Overview” on page...

  • Page 69: Equalize

    Selecting Basic Menu takes you back to the basic menu of the RS3000 only. Advanced menu items will no longer be visible on the System Control Panel. When to use Use this setting when you want to return to the basic menu of the RS3000. 975-0170-01-01 [Off] Configuration...

  • Page 70: Sub-Menus

    300 ÷ 5 = 60 amps × 50% which is a 30 amp charge rate. The RS3000 has a maximum charge rate of 150 amps. Even though you can set a bank size of 2000 Ah, where C÷5 is 2000 ÷5 = 400 amps, the RS3000 would still charge at 150 amp maximum.

  • Page 71: Lo Dc Volt

    Lo DC Volt Full name Low DC input voltage shutdown Configurable setting This setting lets you set the low voltage shutdown level for the inverter. Lo DC Volt You can adjust the Lo DC Volt settings as follows: Range 10 to 12 volts When to use This setting limits the depth of discharge on your battery.

  • Page 72: Sense Interval

    Configuration Sense Interval Configurable setting This setting lets you adjust the interval between load sense pulses. The longer the interval, the more power you will save. However, the longer intervals may cause delays in the inverter powering up and starting your loads.

  • Page 73: Eqz Volts

    Eqz Volts Full name Equalization voltage Configurable setting This setting lets you set the desired equalization voltage. This menu is displayed only if charger equalization is the battery manufacturer’s recommendation. For more information, see “Battery Charging Reference” on page B–1. Eqz Volts You can adjust Eqz Volts settings as follows: Range of values...

  • Page 74: Cfg Ac Limits (Configure Ac Limits)

    Configuration Cfg AC Limits (Configure AC Limits) CAUTION: Risk of damage to equipment The following configuration settings adjust the quality of the AC input source that the inverter/charger will qualify and pass through to your AC loads. Voltage or frequency that is too high or too low for a particular piece of load equipment may cause damage to that load.

  • Page 75: Lo Ac Freq

    Lo AC Freq Full name Low AC transfer frequency (AC under frequency level) Configurable setting This setting lets you adjust the lowest frequency at which the inverter/charger no longer qualifies AC as “good” and attempts to transfer to invert mode. Lo AC Freq You can adjust Lo AC Freq settings as follows: Range of values...

  • Page 76: Hi Ac Freq

    Full name High AC transfer frequency (AC over frequency level) Configurable setting This setting lets you adjust the highest frequency at which the RS3000 no longer qualifies AC as “good” and transfers to Invert. Hi AC Freq You can adjust Hi AC Freq settings as follows:...

  • Page 77: View Device Info (View Device Information)

    View Device Info (View Device Information) If you select the View Device Info, the RS3000 Device Info menu appears, as shown in Figure 3-13, and allows you to view the Fault, Warning and Event logs and restore the default setting for the RS3000.

  • Page 78: View Event Log

    Configuration View Event Log Display setting The Event log, shown in Figure 3-14, displays the 10 most recent events. Events can include: • Changing the system mode • Enabling or disabling the charger Important: additional menu items below the bottom edge of the display. Figure 3-14 Event Log When to use The list provides useful information to a technical user about events on...

  • Page 79: Figure 3-15 Restore Defaults Warning

    Configuration continue cancel Figure 3-15 Restore Defaults Warning If you select continue, your settings will be restored to default. If you select cancel, your existing settings will be retained and the Device Info menu appears. 975-0170-01-01 3–29...
  • Page 80 3–30...

  • Page 81: Troubleshooting

    Troubleshooting WARNING: Electrical shock and fire hazard Do not disassemble the RS3000. It does not contain any user serviceable parts. Attempting to service the unit yourself could result in electrical shock or fire. The RS3000 is designed for high reliability of operation and has a number of protection features to provide trouble free operation.

  • Page 82: Faults And Warnings

    Require you to clear them by: • selecting Clear Faults on the RS3000 or on the device that generated the fault (if the fault condition still exists, the fault message reappears) •...

  • Page 83: Warning Types

    Warning Types There are two types of warnings: automatic and manual. When the RS3000 detects a warning condition, it displays a warning message on the System Control Panel. Table 4-2 describes how they differ in their behavior and in how you can respond to them when they appear on the System Control Panel.

  • Page 84: Troubleshooting Reference

    Troubleshooting Troubleshooting Reference This chapter provides you with troubleshooting tips to identify and solve most problems that can occur with the RS3000. This chapter is divided into the following four sections: Section General Troubleshooting Guidelines Warning Messages Fault Messages Inverter Applications (Loads) 4–4...

  • Page 85: General Troubleshooting Guidelines

    • 3. Attempt the solution indicated in Table 4-3 or Table 4-4. 4. If your RS3000 or System Control Panel is not displaying a Fault light, check the following list to make sure that the present state of the installation allows proper operation of the unit:...
  • Page 86 Troubleshooting Is the battery temperature sensor and its cable properly connected and undamaged? 5. Contact Xantrex Customer Service for further assistance. Please be prepared to describe details of your system installation and provide the model and serial number of the unit. See “Contact Information” on page v for contact information.

  • Page 87: Warning Messages

    See “Warning Types” on page 4–3 for an explanation of automatic and manual warnings. You can view the most recent fault messages of the RS3000 (up to 20) by selecting Fault Log from the Device Info menu in the RS3000 Advanced Menu.
  • Page 88 Automatic Equalization Enabled Warning Solution Ensure adequate ventilation around the RS3000. Reduce the AC loads. Ensure adequate ventilation around the RS3000. Reduce the AC loads. Ensure adequate ventilation around the RS3000. Reduce the AC loads.
  • Page 89 Check high AC input voltage setting. Check AC input voltage. Check low AC input voltage setting. Not applicable to RS3000. Not applicable to RS3000. Wrong battery type. Change battery type only if the battery type setting is not the same as actual battery type.
  • Page 90 Troubleshooting Table 4-3 Warning Messages Warning Number Message W501 Inv/Chg is trying to fix a memory problem 4–10 Warning Type Cause Manual Non-volatile memory warning Solution Normal operation may return or may go to fault. Push Reset button if normal operation does not resume.

  • Page 91: Fault Messages

    When the RS3000 detects a fault condition, the fault is displayed on the System Control Panel and also is indicated by the illuminated red Fault light on the RS3000 front panel. A fault affects the operation of the unit. See “Fault Types” on page 4–2 for an explanation of the different fault types.
  • Page 92 Solution Clear the fault and attempt restart. Ensure adequate ventilation around the RS3000. Reduce AC loads. Clear the fault and attempt restart. Ensure adequate ventilation around the RS3000. Reduce AC loads. Clear the fault and attempt restart.
  • Page 93 Check the AC input source to make sure the neutral is bonded to ground. Clear the fault and attempt restart. Ensure battery voltage is 10–16 VDC at RS3000 terminals. Check all other charging source outputs, battery cables. Clear the fault and attempt restart.
  • Page 94 AC input frequency problem. Check gen for underspeed. AC input frequency problem. Check gen for overspeed. AC input frequency problem. Check gen for underspeed. Reset the RS3000. If problem persists, call customer service. 4–14 Fault Type Cause Automatic AC Over Voltage...
  • Page 95 Table 4-4 Fault Messages Fault Number Message Reset the RS3000. If problem persists, call customer service. Reset the RS3000. If problem persists, call customer service. Reset the RS3000. If problem persists, call customer service. Reset the RS3000. If problem persists, call customer service.
  • Page 96 Troubleshooting Table 4-4 Fault Messages Fault Number Message Reset the RS3000. If problem persists, call customer service. Improper AC in. Reduce AC loads. See manual. F500 Silicon Serial ID Failure F502 Watchdog reset error F505 Controller fault F506 Wrong fault...

  • Page 97: Inverter Applications

    Inverter Applications The RS3000 performs differently depending on the AC loads connected to it. If you are having problems with any of your loads, read this section. Resistive Loads These are the loads that the inverter finds the simplest and most efficient to drive.

  • Page 98: Fluorescent Lights & Power Supplies

    Troubleshooting Fluorescent Lights & Power Supplies Some devices cannot be detected when scanned by Load Sense circuitry. Small fluorescent lights are the most common example. Some computers and sophisticated electronics have power supplies that do not present a load until line voltage is available. When this occurs, each unit waits for the other to begin.

  • Page 99: Specifications

    Specifications Appendix A, “Specifications” contains the electrical and physical specifications for the RS3000 Sine Wave Inverter/ Charger. All specifications are subject to change without notice.

  • Page 100: Inverter Specifications

    Specifications Inverter Specifications All inverter specifications are at nominal conditions: ambient temperature 77 °F ( RS3000, 120 volts AC, unless otherwise specified. Table A-1 Inverter Specifications Output wave form Total harmonic voltage distortion Output power continuous Surge rating AC output voltage...

  • Page 101: Charger Specifications

    Charger Specifications All charging specifications are at nominal conditions: ambient temperature of 77 °F (25 °C), 120 VAC, 60 Hz input, unless otherwise specified. Table A-2 Charger Specifications Charging method Without a battery temperature sensor With a battery temperature sensor Equalization cycle Number of independent battery banks...

  • Page 102: Transfer And General Specifications

    Specifications Transfer and General Specifications All transfer specifications are at nominal conditions: ambient temperature of 77 °F (25 °C), 120 VAC, 60 Hz input, unless otherwise specified. Table A-3 Transfer and General Specifications Transfer time—utility to invert Minimum AC input voltage for transfer Maximum AC input voltage for transfer Minimum AC input frequency for transfer 55 Hz Maximum AC input frequency for transfer 65 Hz...

  • Page 103: Physical Specifications With Projections

    Physical Specifications with Projections Table A-5 Physical Specifications Length Width Height Weight Regulatory Approvals Safety Fan Operation The internal cooling fans are automatic temperature-controlled. Important: by heat in the inverter/charger or by high ambient temperature. The bottom fan is an exhaust fan and runs continuously. 975-0170-01-01 16.19 inches (411 mm) 14.20 inches (361 mm)

  • Page 104: Invert Power Derating Vs Ambient Temperature

    Specifications Invert Power Derating vs Ambient Temperature The inverter/charger delivers up to 3000 watts continuous of sine wave output to 50 °C ambient temperature and 2250 watts continuous of sine wave output to 60 °C ambient temperature, derated linearly from 50 °C to 60 °C.

  • Page 105: B Battery Charging Reference

    Battery Charging Reference Appendix B, “Battery Charging Reference” describes the multistage charging algorithm (formula) of the RS3000.

  • Page 106: Charging Algorithms (Formulas

    WARNING: Risk of battery damage Since the RS3000 has only one battery type setting for all batteries connected to its bank, do not mix battery types. All connected batteries should be of one kind: Flooded (or wet) or Gel or AGM or Custom.

  • Page 107: Bulk Charge

    Absorption Charge During the first part of absorption charge, the RS3000 delivers its full rated output current until the absorption voltage is reached. At this point, the RS3000 will transition to a constant voltage mode by keeping the...

  • Page 108: Float Charge

    Battery Charging Reference Float Charge In the third stage—the float charge—which is a maintenance mode, the output voltage of the charger is reduced to a lower level, typically about 13.5 (V through gassing. With AC reconnected during this stage, the unit will return to the float stage.

  • Page 109: Two-Stage Charging

    If the two-stage charge is enabled, the charger finishes the absorption charge but does not go to float mode because some battery manufacturers advise against floating their batteries. The RS3000 goes into a monitoring mode instead where the charger monitors the batteries but does not float them.

  • Page 110: Battery Charger Interruption

    Battery Charging Reference Voltage Equalize Voltage (VDC) Current Bulk Current (ADC) Absorption Exit Current (ADC) Equalize Current (ADC) Time ∆T Absorption Timeout (hours) ∆T Constant Voltage Absorption Timeout (hours) 1 ∆T Float Timeout (days) ∆T Equalize Timeout (hours) The numbers presented in Table B-1 and elsewhere in this guide are base numbers only and will vary with factors such as temperature compensation and battery type.
  • Page 111 Terminology This section provides a glossary of terms and a listing of abbreviations used in this guide.

  • Page 112: Glossary

    Terminology Glossary The second stage of three-stage battery charging. Voltage remains Absorption Charge constant and current reduces as the battery becomes charged. This ensures complete charging. The type of electrical power supplied by the power utility or an Alternating Current (AC) AC generator.
  • Page 113 When a function is enabled, it is allowed to occur but other conditions may have to be met before the function is activated or turned on. For example, the charger function on the RS3000 may be enabled, but it will not charge unless qualified AC power is present.
  • Page 114 Terminology A control circuit designed to protect a device (wire, inverter or Overload/Over-current charger, for example) from loads exceeding its capacity. A fuse, Protection for example, is an over-current protection device. All Xantrex inverters have internal circuitry to protect themselves from overload/over-current conditions.
  • Page 115 Electrical power measured over a period of time. One watt hour of Watt Hour (W/h) electricity is equivalent to one watt of power being consumed for one hour. A 3-watt light operated for 2 hours would consume 6 Wh (watt hour) of electricity. A measure of the “apparent”...

  • Page 116: Abbreviations

    Terminology Abbreviations Abbreviation Full name Ampere (Amps) Alternating Current Absorbed Glass Mat Ampere hour (amp hour) Authorized Service Center American Wire Gauge A standard used for indicating wire size: the larger the AWG Battery Temperature Sensor Canadian Electric Code Canadian Standards Association Direct Current Electro-Magnetic...
  • Page 117 Abbreviation Full name State of charge Underwriters Laboratory Total Harmonic Distortion Volts Alternating Current Volts Direct Current Watts °C Degrees Celsius °F Degrees Fahrenheit 975-0170-01-01 Definition Indicates the quantity of electrical energy stored inside a battery. A standards writing and certification body which tests and approves products for regulatory compliance to international standards.
  • Page 118 C–8...

  • Page 119: Warranty And Return Information

    What does this warranty cover? ("Xantrex") and covers defects in workmanship and materials in your RS3000 Sine Wave Inverter/Charger. This warranty period lasts for 36 months from the date of purchase at the point of sale to you, the original end user customer.
  • Page 120 Warning: Limitations On Use Please refer to your product manual for limitations on uses of the product. SPECIFICALLY, PLEASE NOTE THAT THE RS3000 S USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, XANTREX MAKES NO WA–2...

  • Page 121: Return Material Authorization Policy

    HARGER EQUIPMENT OR DEVICES. Please note that the RS3000 Sine Wave Inverter/Charger is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes.

  • Page 122: Out Of Warranty Service

    Out of Warranty Service If the warranty period for your RS3000 Sine Wave Inverter/Charger has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your inverter may be serviced or replaced for a flat fee.

  • Page 123: Index

    1–4 load management charging formulas. See charging algorithms. 1–10 chassis ground point, described configurable settings 3–8 how to select and adjust 3–18 configuration sub-menus configure RS3000 menu advanced 3–12 basic Customer Service email fax number 1–7 phone number B–2 preparing to call...
  • Page 124 RS3000 advanced menu, selecting RS3000 basic menu example of returning to selecting RS3000 device menu, described RS3000 menu structure, illustrated safe mode...
  • Page 125 system button 2–15 described 2–15 illustrated system check 2–5 charging and inverting System Control Panel 2–3 buttons described 2–2 function of 2–15 illustrated 2–3 using 3–3 system menu map system mode 2–16 operate 2–16 power save 3–4 system screen, example of B–2 three-stage charging algorithm three-stage charging profile, illustrated...
  • Page 126 IX-4...
  • Page 128 Xantrex Technology Inc. 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice@xantrex.com www.xantrex.com 975-0170-01-01 Printed in China...

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