Download
Share
Print this page
Ferroli SIGMA Installation And Servicing Instructions
  1. Manuals
  2. Brands
  3. Ferroli Manuals
  4. Boiler
  5. SIGMA
  6. Installation and servicing instructions
Ferroli SIGMA Installation And Servicing Instructions

Ferroli SIGMA Installation And Servicing Instructions

Wall mounted cast iron, gas fired boiler for central heating fan assisted, room sealed, electronic flame ignition and control
Hide thumbs Also See for SIGMA:

Advertisement

Quick Links

Download this manual See also: Instructions for Using
Wall Mounted ast Iron,
as Fired Boiler for entral Heating
Fan Assisted, oom Sealed,
lectronic Flame Ignition and ontrol
INSTALLATIO
I IN
Sigma 20 - 40
Sigma 40 - 60
INST
TIONS
N° 41-267-17
N° 41-267-18

Advertisement

loading

Related Manuals for Ferroli SIGMA

Summary of Contents for Ferroli SIGMA

  • Page 1 Wall Mounted ast Iron, as Fired Boiler for entral Heating Fan Assisted, oom Sealed, lectronic Flame Ignition and ontrol INSTALLATIO I IN INST TIONS Sigma 20 - 40 N° 41-267-17 Sigma 40 - 60 N° 41-267-18...
  • Page 2 Sigma IMPORTANT Your "benchmark" Installation, Commissioning and Service Record Log Book will be enclosed in your customer information pack. This record must be completed and left with the end user. erroli is a mem er of the enchmar initiative and full supports the aims of the programme. enchmar...
  • Page 3 Sigma 1.01 Introduction Sigma s d fi d as a “ s a d” b , a a s ak s s a d. I s a a c gas fi d c s d s g xc a g...
  • Page 4 Gas flow rates Heat Injectors input input (mm) output Model (net) (gross) G20 m /h-NG G31 kg/h-LPG G20-NG G31-LPG Ø Ø Sigma 20/40 11,7 13,0 14,4 1,37 0,64 1,02 0,48 Sigma 40/60 17,6 11,4 19,5 12,7 21,7 14,1 3,60 2,30...
  • Page 5 Sigma 1.04 General Layout and Main Components m ealed c m ar me a c c e ral ea e ral ea re r c am er ec r r er ar a d e r elec r de ea e c a...
  • Page 6 2.01.01 ocation of oiler The installation o the Sigma must be on a suitable non-combustible load bearing wall which will provide an ade uate fi ing or the boiler mounting brac et assembly. The location should be in an area where the water pipes will not be sub ected to rost conditions.
  • Page 7 Sigma 2 01 0 Gas Supply ecessary the local as supplier should be co sulted at the i stallatio i g stage i order to establish the availability of a ade uate supply of gas. A e isti g service pipe must be used without prior co sultatio with the Local as supplier.
  • Page 8 Sigma ma i a g a i Sigma Open Open Vent Vent To DHW taps Motorised valve 28 mm gravity DHW 28 mm Isolating valve 28 mm max. 150 mm Drain Isolating valve Motorised valve Radiator Radiator 22 mm CH...
  • Page 9 Sizi g f e ve el : If water treatment is used ferroli limited recommend only the use of erno or Sentinel water treatment products which must VESSEL CHARGE be used in accordance with the manufacturers instructions. or...
  • Page 10 Sigma 2 04 Wall Mounting 2 04 01 Drilling Template 205 min 105 min Model Boiler Sigma 20-40 60 min. mounting plate Sigma 40-60 140 min. 5 min Minimum clearances and drilling template for standard rear fl ue. WARNING: C.H. connection...
  • Page 11 Sigma 2.04.02 Wall mounting instructions for Rear Flue Application Fig. Fig. Fig. 9 Select suitable mounting position for Drill four 10 mm holes 70 mm deep to nsert the plastic plugs. boiler. Refer to fi g. 6 for dimensions and accept the wall plug.
  • Page 12 Sigma ig 1 ig 1 entl pull ack until wall seal is fl ush with the wall. osition the wall plate on the wall. i plate to wall with the s uare gasket etween the wall and the plate use the large diameter washers or the olts ad screws.
  • Page 13 Sigma Fig. 1 Fig. 19 Fig. 20 nstall the inner metal ue a into the ift boiler with flue pipe in place, ake sure the inner ue is full engage adapter engage inner and outer ue, slide into in the ue terminal, secure boiler with position.
  • Page 14 fi tte as stan ar (Sigma 20-40) or 41 (Sigma 40- 0) restrictor. I entif on 2.07 the correct restrictor for our ue s stem. If it is necessar to change it. follo instructions at ste 7-10 if not go to ste 11.
  • Page 15 Sigma p u l Three different connection are available from top of the boiler usin accessories as reported on . 0a b e c and on examples a next pa e. p u l h iz p u l p u l ical ic flu...
  • Page 16 Reduction for bend length permissible back exit Vertical *Horizontal Vertical *Horizontal 100 mm concentric bend 90° Sigma 20/40 100 mm concentric bend 45° 0,5 m Sigma 40/60 125 mm concentric bend 90° 0,5 m For horizontal fl ueing the reduction for appliance bend are already included.
  • Page 17 fl ow resistance calculated is less or e ual to 0 metre. hoose the more suitable restrictor from table below. Use restrictor: Total flow resistance Sigma 20/40 Sigma 40/60 0 - 20 metres Ø36 Ø41 20 - 30 metres Ø39...
  • Page 18 Sigma...
  • Page 19 Sigma .0 .03 mi a D, E Balanced flues room Open flues sealed Dimensions Terminal position (kW input expressed in net) Natural Fanned Natural Fanned draught draught draught draught Directly below an opening, air brick, (0-7 kW) 300 mm 300 mm...
  • Page 20 Sigma 2.08.01 Schematic wiring diagram for fully pumped system 230V ~ 50 Hz SwL L N PL Blue G C P Fully pumped ig. 0a olors ey n a n n f there are no e ternal controls tted connect the...
  • Page 21 Sigma 2.08.02 Schematic wiring diagram for fully pumped CH and gravity DHW 230V ~ 50 Hz from pump SwL L N PL Blue 16 Fan G C P Gravity domestic hot water ig. 0 n a n n Color f there are no e ternal control...
  • Page 22 Sigma 3.01 Checks to be carried out before starting up for the fi rst time When fi ring the boiler up for the fi rst time, it is good practice to check: that the isolation valves between the boiler and central heating systems are open;...
  • Page 23 Diagram of pressures and outputs with LPG (G31) with atura gas (G 0) 10 11 12 13 14 15 16 17 18 19 20 10 11 12 13 14 15 16 17 18 19 20 1 = Sigma 0- 0 = Sigma 0- 0...
  • Page 24 Sigma 02 Adjusting central heating flow temperature Central heating water temperature is adjusted by rotating the control knob (fi g. 5 ). Rotate the knob clockwise to increase water temperature, anticlockwise to reduce water temperature. Temperature can be varied from a minimum of 60°C to a maximum of 8 °C.
  • Page 25 If performing combustion analysis prior to servicing, the CO/CO ratio must not exceed 0.0004. If it does, a full service is required. After a full service the CO/CO ratio must not exceed 0.0008. 6.0 Sigma Servicing r ce ure (only to carried out by a competent person) isually check the boiler for correct installation and fl ueing.
  • Page 26 Sigma If inlet working pressure is ok using the test point on the gas valve marked OUT check the burner pressure. Burner pressures for the required heat output can be obtained from fig. 4 a for natural gas and fig. 4 b for LPG.
  • Page 27 S or Spare De crip ion PART Fan assembly (Sigma 0-40, 40-60) 800480 Injector Plate 3.00 (NG) Sigma 0-40 806 96 Injector Plate 1.80 (LPG) Sigma 0-40 806 98 Injector Plate 3.60 (NG) Sigma 40-60 Injector Plate .30 (LPG) Sigma 40-60...
  • Page 28 Sigma 7.03 To remove Outer Cover ly pull u a d l 7.04 Removal of Fan Assem ly (rear fl ueing) fi g. 46 al d ull a a d a p 7.0 Over eat T ermostat (fi g. 47)
  • Page 29 Sigma 7.09 Gas Valve (fi g. 49) a that th ga inl t i lati n k t th b tt f th ga th full and h u ing f th ga ) and pla id . balan a th l ad f...
  • Page 30 Sigma Before commencing any fault fi nding procedure on the boiler, ensure electricity is on to the appliance, the gas supply is turned on, purged and is sound, and the system is full of water. Note: in certain condition the fan and overheat thermostat may have 230 v at their terminals, but the fan will not run.
  • Page 31 Sigma During the ignition phase, there is no spark to the electrode Check the boiler is connected to the mains and is effi ciently earthed Check the safety thermostat Check the electrode is ositioned correctly and free from corrosion de...
  • Page 32 Sigma 8.03 General test and fault fi nding chart fan runs boiler does not work 230V at live connection check mains supply of terminal block and fuse eletrode 230V at switched check external sparks live connection of controls terminal block...
  • Page 33 " Ferroli is a member of the enchmar initiative and fully supports the aims of the programme. enchmar has been introduced to improve the standards of installation and commissioning of central heating...
  • Page 36 Should ou re uire help ith an difficulties call our Technical Ser ice Helpline on 08707 282 885 Phone nu Installer Ser ice En ineer ALL SPECIFICATIONS SUBJECT TO CHANGE Please note - to avoid incurring unnecessary expense, in the event of a boiler shut down, check this in not caused by lack of electricity supply, gas supply or low water pressure before calling our Customer Service Helpline.

This manual is also suitable for:

Sigma 20 - 40 gc n° 41-267-17Sigma 40 - 60 gc n° 41-267-18Sigma 20 - 40 gcSigma 40 - 60 gc41-267-1741-267-18