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Dolmar 109 HappyStart Instruction Manual

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Instruction Manual

Original Instruction Manual
Read this instruction manual carefully before putting the chain saw into operation and strictly observe the
http://www.dolmar.com
Important:
safety regulations! Keep this instruction manual!
109, 109 HappyStart
111
115, 115 H
1

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  Summary of Contents for Dolmar 109 HappyStart

  • Page 1: Instruction Manual

    Instruction Manual Original Instruction Manual Important: Read this instruction manual carefully before putting the chain saw into operation and strictly observe the safety regulations! Keep this instruction manual! 109, 109 HappyStart 115, 115 H http://www.dolmar.com...
  • Page 2: Table Of Contents

    Thank you for purchasing a DOLMAR product! EU Conformity Declaration Congratulations on choosing a DOLMAR chain saw! We are conÞ dent The undersigned, Tamiro Kishima and Rainer Bergfeld, as that you will be satisÞ ed with this modern piece of equipment.
  • Page 3: Delivery Inventory

    Delivery inventory 1. Chain saw 2. Guide bar 3. Saw chain 4. Chain protection cover 5. Universal wrench 6. Screwdriver for carburetor adjustment (only in delivery for model 115, 115 H) 7. Offset screwdriver In case one of the parts listed should not be included in the 8.
  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS Intended use Power chain saws This power chain saw may be used only for sawing wood out of doors. prescribed equipment and must always be worn during It is intended for the followung uses depending on its class: operation of the chain saw.
  • Page 5: Fuels / Refuelling

    Fuels / Refuelling Stop the engine before refuelling the chain saw. Do not smoke or work near open Þ res (5). Let the engine cool down before refuelling. Fuels can contain substances similar to solvents. Eyes and skin should not come in contact with mineral oil products. Always wear protective gloves when refuelling.
  • Page 6: Kickback

    Kickback - When working with the chain saw dangerous kickbacks may occur. Kickback occurs when the upper part of the end of the guide bar inadvertently touches wood or other hard objects (10). This causes the saw to be thrown back toward the user with great force and out of control.
  • Page 7 Be careful when cutting splintery wood. Cut pieces of wood may be pulled along (risk of injuries). When cutting with the upper edge of the guide bar, the chain saw may be pushed in the direction of the user if the chain gets clamped.
  • Page 8: Transport And Storage

    All other work must be carried out by DOLMAR Service. Use only original DOLMAR spare parts and accessories. Using spare parts other than original DOLMAR parts or ac- cesories and guide bar/chain combinations or lengths which are not approved bring a high risk of accidents. We cannot...
  • Page 9: Technical Data

    - when using DOLMAR oil 50:1 - when using Aspen Alkylat (two-stroke fuel) 50 : 1 (2%) - when using DOLMAR HP 100 oil 100:1 - when using other oils 50 : 1 (quality grade: JASO FC or ISO EGD)
  • Page 10: Putting Into Operation

    PUTTING INTO OPERATION Mounting the guide bar and saw chain CAUTION: Before doing any work on the guide bar or chain, Use the universal wrench delivered with the chain saw for the always switch off the engine and pull the plug following work.
  • Page 11: Tightening The Saw Chain

    In order to guarantee uniform wear of the guide bar the bar should be turned over whenever replacing the chain. The DOLMAR models comes with an inertia chain brake as standard equipment. If kickback occurs due to contact of the...
  • Page 12: Fuels / Refuelling

    The chain oil BIOTOP sold by DOLMAR is made of special To lubricate the engine, use a synthetic oil for two-stroke air- vegetable oils and is 100% bio-degradable. BIOTOP has been cooled engines (quality grade JASO FC or ISO EGD), which has granted the "blue angel"...
  • Page 13: Adjusting The Chain Lubrication

    AVOID SKIN AND EYE CONTACT Mineral oil products degrease your skin. If your skin comes in contact with these substances repeatedly and for an extended period of time, it will desiccate. Various skin deseases may result. In addition, allergic reactions are known to occur. Eyes can be irritated by contact with oil.
  • Page 14: Starting The Engine

    (B/1) all the way out and back in one time, in order to activate the half-throttle lock. To make it easier to start, the chain saw 109 HappyStart is equipped with a semi-automatic starting valve (B/5). Pushing this If the engine doesn’t start after 2 or 3 pulls, repeat the entire valve in reduces the amount of compression effort needed, so that starting procedure as described for cold starting.
  • Page 15: Checking The Chain Brake

    IMPORTANT: If the chain does not stop immediately when you test the chain brake, do NOT use the chain saw. Take the chain saw to a DOLMAR service center. Adjusting the carburetor (only for EU-countries) Carburetor adjustment must only be done with the engine warm, a clean air Þ...
  • Page 16: Adjusting The Carburetor (Only For Not Eu-Countries)

    If this is too slow, turn the adjusting properly tensioned. Have carburetor adjustment done by screw (L) in small (max. 1/8 turns) increments counter-clo- an authorised DOLMAR service centre. ckwise. The carburetor is factory-adjusted for the air pressure at sea level.
  • Page 17: Working In Winter

    Working in winter In order to prevent carburetor icing in conditions of low tem- perature combined with high humidity, and in order to get up to operating temperature faster in subfreezing temperatures, heated air can be taken from the cylinder. At temperatures above freezing the carburetor must NOT be fed heated air.
  • Page 18: Cleaning The Guide Bar

    Chain: 093 (3/8") 099 (3/8"), 086 (.325") Files and how to work with them Chain 086 (.325") 093 (3/8") 099 (3/8") Sharpen using a special Þ le holder with a saw chain round Þ le: Sharpening angle α 30° 35° 25°...
  • Page 19: Cleaning The Brake Band And Sprocket Interior

    Turn the chain tightener screw (A/2) to the left (counter- clockwise) until you feel resistance. Regular inspection and maintenance are important for your own safety and must be done by a DOLMAR service Remove the chain (A/3) and guide bar (A/4). centre.
  • Page 20: Cleaning The Air Þ Lter

    Cleaning the air Þ lter Clean the air Þ lter and preÞ lter with a soft brush. Remove the Þ lter cover (E/1) (2 screws). Loosen the screws on the air Þ lter (E/2) and remove from If the Þ lter is very dirty, clean it in lukewarm water with dish- intake manifold.
  • Page 21: Replacing The Starter Cable

    Replacing the starter cable Thread in a new cable (4 mm/.16" dia. x 1000 mm/39" long) Unscrew the four screws (A/1) holding down the fan hous- ing (A/2). Lift the housing slightly, pull in the direction of the as shown in Figure B and tie the ends as shown. arrow, and remove.
  • Page 22: Instructions For Periodic Maintenance

    We therefore recommend that you consult a DOLMAR service centre for all work not described in this instruction manual. The DOLMAR service centres have all the necessary equipment and skilled and experienced personnel, who can work out cost- effective solutions and advise you in all matters.
  • Page 23: Trouble Shooting

    Please bear in mind that if parts other than original DOLMAR spare parts are used, this will automatically invalidate the DOLMAR product guarantee.
  • Page 24: Extract From Spare Parts List

    Extract from the spare parts list 109, 109 HappyStart Use only original DOLMAR parts. For repairs and 111, 115, 115 H replacement of other parts, see your DOLMAR service centre. Pos. DOLMAR-No. Qty. Denomination 415 033 631 Sprocket nose bar .325", 13" (33 cm) 415 038 631 Sprocket nose bar .325", 15"...
  • Page 25 Notes...
  • Page 26 Notes...
  • Page 27 Notes...
  • Page 28 To Þ nd your local distributor, please visit www.dolmar.com DOLMAR GmbH SpeciÞ cations subject to change without notice Postfach 70 04 20 D-22004 Hamburg Germany Form: 995 702 416 (5.10 GB) http://www.dolmar.com...

This manual is also suitable for:

111115 h115