Table of Contents
Advertisement
vi
Installation .......................................................................................................Section A
Technical Specifications .......................................................................................A-1
Safety Precautions.................................................................................................A-2
Select Suitable Location ........................................................................................A-2
Lifting...............................................................................................................A-2
Stacking ..........................................................................................................A-2
Machine Grounding ...............................................................................................A-2
High Frequency Protection ....................................................................................A-2
Input Connection....................................................................................................A-3
Input Fuse and Supply Wire Considerations .........................................................A-3
Input Voltage Changeover Procedure ...................................................................A-3
Electrode and Work Cable Connections................................................................A-5
Cable Inductance and its Effects on Pulse Welding........................................A-5
Negative Electrode Polarity ..................................................................................A-6
Voltage Sensing ....................................................................................................A-6
Control Cable Specifications ...........................................................................A-7
External I/O Connector....................................................................................A-8
High Speed Gear Box .....................................................................................A-8
Dip Switch Settings and Locations.................................................................A-9
Control Board Dip Switch ................................................................................A-9
Feed Head Board Dip Switch..........................................................................A-9
DeviceNET/Gateway Board Dip Switch, Bank (S1) ........................................A-9
Bank (S2) ......................................................................................................A-10
________________________________________________________________________
Operation .........................................................................................................Section B
Safety Precautions.................................................................................................B-1
Graphic Symbols that appear on this machine or in this manual...........................B-2
General Description ...............................................................................................B-3
Recommended Processes and Equipment ...........................................................B-3
Required Equipment ..............................................................................................B-3
Limitations..............................................................................................................B-3
Duty Cycle and Time Period ...........................................................................B-3
Case Front Controls ........................................................................................B-4
Constant Voltage Welding...............................................................................B-5
Pulse Welding .................................................................................................B-6
________________________________________________________________________
Accessories .....................................................................................................Section C
Optional Equipment ...............................................................................................C-1
Factory Installed..............................................................................................C-1
Field Installed..................................................................................................C-1
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine, Periodic, Calibration Specification...........................................................D-1
________________________________________________________________________
Troubleshooting ..............................................................................................Section E
How to use Troubleshooting Guide .......................................................................E-1
Troubleshooting Guide.............................................................................E-3 thru E-6
________________________________________________________________________
Diagrams ..........................................................................................................Section F
Wiring Diagramʼs.....................................................................................F-1, F-2, F-3
Pin, Lead Connector, Connection Diagrams, and Dimension Print..........F-4 thru F-7
________________________________________________________________________
Parts Lists ...................................................................................................P-392 Series
________________________________________________________________________
TABLE OF CONTENTS
®
®
®
®
®
vi
Page
Advertisement
Table of Contents
Troubleshooting
