Lincoln Electric Power Wave AC/DC 1000 Manuals

Lincoln Electric Power Wave AC/DC 1000 Manuals

Manuals and User Guides for Lincoln Electric Power Wave AC/DC 1000. We have 8 Lincoln Electric Power Wave AC/DC 1000 manuals available for free PDF download: Service Manual, Specification Sheet, Operator's Manual, Technical Specifications, Manual, Brochure

Lincoln Electric Power Wave AC/DC 1000 Service Manual

Lincoln Electric Power Wave AC/DC 1000 Service Manual (277 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 22 MB

Table of Contents

California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
ELECTRIC SHOCK Can Kill
3
Fumes and Gases
3
Power Wave
3
Safety
7
Table of Contents
8
Installation Section
9
Installation
10
Technical Specifications Power Wave
10
Ac/DC 1000
10
Technical Specifications POWER FEED
11
10A Controller
11
Technical Specifications POWER FEED 10S
12
Safety Precautions
13
Input Connection
14
Input Fuse and Supply Wire Considerations
14
Ac/DC 1000
14
System Connection
15
Product Summary
15
Recommended Equipment
16
Optional Equipment
17
Non-Standard Safety Information
18
Mounting Dimensions
20
Electrode and Work Connections
27
General Guidelines
27
Work Voltage Sensing
29
Voltage Sensing Considerations for Multiple Arc Systems
29
Control Cable Connections
32
Common Equipment Connections
32
External I/O Connector
34
Wire Drive Gear Ratio Setting
36
Changing Wire Drive Configuration
36
Ethernet Configuration
38
Devicenet Configuration
38
Internal Controls
39
Internal Controls Description
39
Operation
44
Safety Precautions
44
ELECTRIC SHOCK Can Kill
44
Operation
45
Graphic Symbols
45
Product Description Power Wave Ac/DC 1000
46
Recommended Processes
46
Equipment Limitations
46
Recommended Equipment
46
Case Front Control Descriptions
47
Case Rear Component Descriptions
48
Power-Up Sequence
48
Duty Cycle
49
Common Welding Procedures
49
Overview of the Ac/DC Submerged Arc Process
49
Multiple Arc System Considerations
50
Basic Modes of Operation
50
Constant Current (CC)
50
Constant Voltage (CV)
50
Weld Sequence
51
Start Options
51
Multiple Arc Ac Adjustments for Systems Equipped with K2282-1 System Interface
53
Product Description Pf10A
54
Safety Precautions
57
Remote Sense Lead Specifications
62
Safety Precautions-Pf10A
63
Design Features
63
Mode Select Panel 4 (Msp4)
66
Item Description
66
Change Weld Modes
69
Infrared (Ir) Control
71
Accessories Section
73
Accessories
74
Optional Kits and Accessories
74
General Options/Accessories
75
Motor Conversion Kit
76
Maintenance Section
77
Maintenance
79
Theory of Operation Section
85
Theory of Operation
86
General Description
86
Machine Overview
87
Recommended Processes
87
Input Voltage and Precharge
88
Switch Boards and Main Transformer
90
DC Bus Board, Power Board, Feed Head Board and Voltage Sense Board
91
Control Board
92
Output Rectifier
93
AC/DC Switch
94
Choke
94
Main Coaxial Transformer
95
Ethernet Board
96
PF10A Interface
97
Thermal Protection
98
Protective Circuits
98
Over Current Protection
98
Under/Over Voltage Protection
98
Insulated Gate Bipolar Transistor (IGBT) Operation
99
Pulse Width Modulation
100
Minimum Output
100
Maximum Output
100
Troubleshooting and Repair
103
Output Problems
104
Function Problems
108
Weld and Arc Quality Problems
109
Output Problems
112
Devicenet-PLC Controlled System
116
Ethernet Problems
126
Using the Status Led to Troubleshoot System Problems
127
Troubleshooting the POWER WAVE® AC/DC 1000® Using the External Status Led's
127
Error Codes
128
Communication Module
131
Input Filter Capacitor Discharge Procedure
132
Test Description
132
Materials Needed
132
Test Procedure
133
Input Board Test
134
Input Rectifier Test
136
IGBT Switch Board Test
137
Auxiliary Driver PC Board Test
143
Output Rectifier Test (G4496 Series
145
AC/DC Switch PC Board Test
147
Output Status
148
Power Board Test
153
DC Bus Board
156
Current Transducer Test
158
Electric Shock
159
Troubleshooting and Repair
160
Voltage Sense Lead Check
161
Troubleshooting
162
Voltage Sense Board Test
162
Thermostat Test - Thermal Protection
164
Feed Motor Test
168
Choke Test
170
Auxiliary Transformer Test
172
Calibration Check
178
Test Modes
180
Calibration Procedure
182
Turn Output on
182
Calibration Adjustment
182
Input Contactor Test
184
Feed Head Board Check
187
Control Board Check
189
Sense Lead Routing and Weld Cable Check
200
Recommended Electrode and Work Cable Sizes for Arc Welding
201
Control Cable, Ethernet Cable Check
202
Weld Cable Test
203
System Interface Checks
204
PF10A Checks
204
Energize Output for Load Bank Testing
208
Scope Traces and Test after Repair
209
Output Test
210
Switch Board Assembly Removal
211
AC/DC Switch Lower Fan Removal
212
AC/DC Switch Upper Fan Removal
213
AC Switch Assembly Removal
214
AC Switch Chopper Board Assembly Removal
215
Output Diode and Main Transformer Removal
216
Output Diode Bridge Board Removal
218
Upper Section Separation from the AC/DC (Lower Section
219
Main On/Off Switch Removal
220
Current Transducer Removal
221
PC Board Assembly - Switch Board & Heatsink (G4962
226
PC Board Assembly - Auxiliary Driver Board (L11067
231
Schematic - Auxiliary Driver Board (S23530
232
PC Board Assembly - Digital Power Board (G3632
233
Schematic - Digital Power Board (G3631
234
PC Board Assembly - Voltage Sense Board (M19540-2
235
Schematic - Voltage Sense Board (S24779
236
PC Board Assembly - Control Board (L12518-1
237
Schematic - Control Board (G3789-1)
238
Power Source Schematic - G4601
242
Power Source Schematic - G4601-1
243
Machine Schematic (G4967-1)
244
Schematic - Ethernet Board (G3893)
249
Schematic - AC Switch (G4637-1
251
PC Board Assembly - AC Switch Snubber Board (M19776
252
Schematic - AC Switch Snubber Board (S25136
253
PC Board Assembly - Chopper Board & Assembly (G4619-1
254
Schematic - Wire Diagram System Interface (M20572-1
256
Schematic - Machine Diagram System Interface (G5123
257
Schematic - Machine Diagram (G4906
258
Schematic - Wiring Diagram (G4610
259
PC Board Assembly - Remote SPI Board (G4018-1
260
Schematic - Remote SPI Board (G4017-1)
262
PC Board Assembly - Display Board (L11757-1
263
Schematic - Display Board (L111756-1
264
PC Board Assembly - MSP4 Panel Board (L12116-1
265
Schematic - MSP4 Panel Board (G4456-1
266
PC Board Assembly - Dual Encoder Board (L11559-2
267
Schematic - Dual Encoder Board (L11558-2
268
PC Board Assembly - SPI Memory Board (M20077-1
269
Schematic - SPI Memory Board (L11897-1
270
PC Board Assembly - Feed Head Board (L11087-2
271
Schematic -Feed Head Board (G3823-2)
272
PF10S Head Code 11063 Diagrams
275
Schematic - Wiring Diagram (M20368
275
PC Board Assembly - Tack Feedback Board (L11355-1
276
Schematic - Tack Feedback Board (L11422
277

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Lincoln Electric Power Wave AC/DC 1000 Specification Sheet

Lincoln Electric Power Wave AC/DC 1000 Specification Sheet (168 pages)

Lincolnelectric Wire Feeder Specification Sheet

Brand: Lincoln Electric | Category: Welding System | Size: 18 MB

Table of Contents

Table of Contents
1
Stick Welders
3
Stick Welders
4
- Stick Welders
  8
- Precision TIG
  10
TIG Welders
10
TIG Welders
16
MIG: Wire Feeder/Welders
18
Power Mig
19
MIG: Industrial Welders
24
Multi-Process Welders
28
Power Wave
35
Advanced Process Welders
35
Multi-Operator
41
Engine Drives: Commercial/Small Contractors
44
Engine Drives: Commercial/Small Contractors
51
Engine Drives: Industrial/Construction
53
- Severe Duty
  55
- Power Feed
  62
Semiautomatic Wire Feeders
62
Semiautomatic Wire Feeders
74
Automatic Wire Feeders
76
Automatic Wire Feeders
79
Plasma Cutting Systems
80
Plasma Cutting Systems
82
Environmental Systems
83
Environmental Systems
88
Automated Solutions
89
- Power Wave
  91
- Power Feed
  94
- Package Options
  97
- Stainless Steel
  104
Consumables
107
- Accessory Kits
  148
- Remote Controls
  148
- Engine Drive
  151
- Miscellaneous Kits
  152
- Power Sources
  154
- Power Source Options
  155
- Wire Feeder
  157
- Weld Cables
  159
- Drive Roll and Guide Tube Kits
  161
- Drive Roll and Wire Guide Kits
  161
- Welding Guns
  163

Lincoln Electric Power Wave AC/DC 1000 Operator's Manual

Lincoln Electric Power Wave AC/DC 1000 Operator's Manual (75 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 5 MB

Table of Contents

Safety
2
Warning
2
Fumes and Gases
3
Table of Contents
9
Specifications
11
Technical Specifications
11
Input at Rated Output
11
Output
11
Installation
12
Safety Precautions
12
Location and Mounting
12
Lifting
12
Input and Ground Connections
13
Machine Grounding
13
Input Connection
13
Input Voltage Selection
13
System Connection
14
System Overview
14
Recommended Equipment
15
Optional Equipment
16
Connection Diagram- Typical Single Arc System
17
Step by Step Installation Checklist
18
Single Arc System Checklist
18
Connection Diagram- Typical Tandem Arc System
19
Tandem Arc System Checklist
20
Triple Arc System Checklist
22
Connection Diagram - Parallel Machines
23
Extra Capacity Parallel Connection
24
PF-10S Connections
24
PF-10A Controlled Systems
24
Device Net PLC Controlled Systems
24
Electrode and Work Connections
25
General Guidelines
25
Work Connections
25
Output Cable Guidelines
25
Cable Inductance, and Its Effects on Welding
26
Remote Sense Lead Connections
26
Voltage Sensing Overview
26
Electrode Voltage Sensing
26
Voltage Sensing for Slave Machines
27
Voltage Sensing Considerations for Multiple Arc Systems
27
If Sense Leads Are Not Used
27
If Sense Leads Are Used
27
Control Cable Connections
29
Common Equipment Connections
29
Connections between Multiple Power Sources Run in Parallel
30
Connections between a Power Source and System Interface
30
Connection between Power Source and Ethernet Network
30
External I/O Connector
31
Receptacle Specification
31
Output Arclink Receptacle S1
31
External I/O S7
32
Master/Slave I/O and System Interface Output Receptacles
32
Ethernet Connector S9
32
Wire Drive Gear Ratio Setting
33
Ethernet Configuration
33
Devicenet Coniguration
34
Internal Controls
34
Internal Control Description
34
Control Board Dip Switch
35
Feed Head Board Dip Switch
35
Ethernet Board Dip Switches
35
Devicenet Set-Up
35
Object Instance
36
Devicenet Baud Rate
36
Devicenet Mac ID
37
Master
38
Definitions of Welding Modes
39
Common Welding Abbreviations
39
Non-Synergic Welding Modes
39
Synergic Welding Modes
39
Graphic Symbols
40
Operation
41
Product Summary
41
Recommended Processes
41
Common Equipment Packages
41
Case Front Control Descriptions
42
Power Switch
42
Status Lights
42
Thermal Fault Light
42
Case Rear Components Description
44
Power-Up Sequence
44
Duty Cycle
45
Common Welding Procedures
45
Making a Weld
45
Overview of the AC/DC Submerged ARC Process
45
Multiple Arc System Considerations
46
Basic Modes of Operation
46
Constant Current (CC)
46
Constant Voltage (CV)
46
Weld Sequence
47
End Options
47
Start Options
47
Re-Strike Timer
47
Weld Process Adjustments
48
AC Adjustments
48
Wave Balance
48
DC Offset
48
Multiple ARC AC Adjustments
49
Phase Relationship
49
Accessories
50
Kits, Options and Accessories
50
Optional Kits and Accessories
50
Software Tools
50
Maintenance
51
Routine Maintenance
51
Periodic Maintenance
51
Calibration Specification
51
Troubleshooting
52
Locate Problem
52
Recommended Course of Action
52
Using the Status LED to Troubleshoot System Problems
63
Error Codes
64
Power Source - Weld Controller
64
Wire Drive Module
65
Communication Module
65
Diagrams
66
Power Wave
66
Dimension Print
70
Symbols
72

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Lincoln Electric Power Wave AC/DC 1000 Operator's Manual

Lincoln Electric Power Wave AC/DC 1000 Operator's Manual (74 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 4 MB

Table of Contents

Electric Shock Can Kill
3
Table of Contents
9
Table of Contents
10
Installation
12
- Safety Precautions
  12
  - Location and Mounting
    12
  - Stacking
    12
  - Lifting
    12
  - Environmental Limitations
    12
  - Electromagnetic Compatibility
    12
  - Input Fuse and Supply Wire Considerations
    13
  - System Connection
    14
  - Recommended Equipment
    15
  - Optional Equipment
    16
  - Electrode and Work Connection
    25
  - Cable Inductance, and Its Effects on Welding
    26
  - External I/O Connector
    31
  - Internal Controls
    34
Operation
39
Accessories
50
- Kits, Options and Accessories
  50
Maintenance
51
- Safety Precautions
  51
- Calibration Specification
  51
  - How to Use Troubleshooting Guide
    52
  - Using the Status LED to Troubleshoot System Problem
    63

Lincoln Electric Power Wave AC/DC 1000 Manual

Lincoln Electric Power Wave AC/DC 1000 Manual (9 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 0 MB

Table of Contents

Lincoln Electric Power Wave AC/DC 1000 Technical Specifications

Lincoln Electric Power Wave AC/DC 1000 Technical Specifications (12 pages)

Lincoln Electric Welding System Specification Sheet

Brand: Lincoln Electric | Category: Welding System | Size: 0 MB

Table of Contents

Lincoln Electric Power Wave AC/DC 1000 Specification Sheet

Lincoln Electric Power Wave AC/DC 1000 Specification Sheet (8 pages)

Lincoln Electric Welding Inverter and Chopper Specification Sheet

Brand: Lincoln Electric | Category: Welding System | Size: 0 MB

Lincoln Electric Power Wave AC/DC 1000 Brochure

Lincoln Electric Power Wave AC/DC 1000 Brochure (6 pages)

AC/DC Submerged Arc Welding

Brand: Lincoln Electric | Category: Welding System | Size: 0 MB

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