Table Of Contents; Gs500K4/Fk4 ('04-Model; Foreword; This Manual Describes Service Data, Service Specifications And Servicing Procedures Which Dif - Suzuki GS500/F Service Manual

GS500K4/FK4 ('04-MODEL)
This manual describes service data, service specifications and servicing procedures which dif-
fer from those of the GS500K3 ('03-MODEL).
NOTE:
* Any differences between the GS500K3 ('03-model) and GS500K4/FK4 ('04-model) in
specifications and service data are indicated with an asterisk mark (*).
* Please refer to the GS500K3 Service Manual for details which are not given in this man-
ual.
SPECIFICATIONS .............................................................................................. 3
SERVICE DATA ................................................................................................. 5
TIGHTENING TORQUE...................................................................................... 13
ENGINE ..................................................................................................... 13
CHASSIS ................................................................................................... 14
PERIODIC MAINTENANCE CHART.................................................................. 15
LOWER CRANKCASE ....................................................................................... 16
COWLING (For GS500F) ................................................................................... 17
FRONT FORK..................................................................................................... 18
REMOVAL ................................................................................................. 18
DISASSEMBLY ......................................................................................... 19
INSPECTION ............................................................................................. 20
REASSEMBLY .......................................................................................... 21
INSTALLATION......................................................................................... 23
WIRING DIAGRAM............................................................................................. 24
GS500K4/UK4 (P-02, 09, 19, 54) .............................................................. 24
GS500FK4/FUK4 (P-02, 19, 54)................................................................ 24
GS500K4 (P-24, 28) .................................................................................. 25
GS500FK4 (P-03, 24, 28, 33) .................................................................... 26
WIRING HARNESS AND HOSE ROUTING....................................................... 27
WIRING HARNESS ROUTING ................................................................. 27
WIRING HARNESS ROUTING (For GS500F) .......................................... 29
OIL COOLER HOSE ROUTING (For GS500F) ........................................ 30
CARBURETOR AND AIR CLEANER HOSE ROUTING .......................... 31
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING..................................... 32
FRONT BRAKE HOSE ROUTING (For GS500F) .................................... 33
FRONT TURN SIGNAL LIGHT INSTALLATION (For GS500F)........................ 34
© COPYRIGHT SUZUKI MOTOR CORPORATION 2004
FOREWORD
CONTENTS
GS500K4/FK4 ('04-MODEL) 1