Suzuki GS500/F Service Manual page 7

6 GS500K4/FK4 ('04-MODEL)
CAMSHAFT + CYLINDER HEAD
ITEM
Cam height
Camshaft journal oil clearance
Camshaft journal holder I.D.
Camshaft journal O.D.
Camshaft runout
Cam chain pin (at arrow "3")
Cylinder head distortion
CYLINDER + PISTON + PISTON RING
ITEM
Compression pressure
Compression pressure difference
Piston to cylinder clearance
Cylinder bore
Piston diam.
Cylinder distortion
Piston ring free end gap
Piston ring end gap
Piston ring to groove clearance
STANDARD
36.090 – 36.130
IN.
(1.4208 – 1.4224)
36.090 – 36.130
EX.
(1.4208 – 1.4224)
IN. & EX.
(0.0013 – 0.0026)
22.012 – 22.025
IN. & EX.
(0.8666 – 0.8671)
21.959 – 21.980
IN. & EX.
(0.8645 – 0.8654)
IN. & EX.
18th pin
STANDARD
1 000 – 1 400 kPa
(10 – 14 kgf/cm
0.050 – 0.060
(0.0020 – 0.0024)
74.000 – 74.015
(2.9134 – 2.9140)
73.945 – 73.960
(2.9112 – 2.9118)
Measure at 15 mm (0.6 in) from the skirt end.
1st N Approx. 7.0 (0.28)
2nd N Approx. 11.0 (0.43)
1st
2nd
1st
2nd
0.032 – 0.066
—
—
, 142 – 199 psi)
2
—
—
0.10 – 0.25
(0.004 – 0.010)
0.10 – 0.25
(0.004 – 0.010)
—
—
Unit: mm (in)
LIMIT
35.80
(1.409)
35.80
(1.409)
0.150
(0.0060)
—
—
0.10
(0.004)
—
0.10
(0.004)
Unit: mm (in)
LIMIT
800 kPa
(8 kgf/cm , 144 psi)
2
200 kPa
(2 kgf/cm 2 , 28 psi)
0.120
(0.0047)
74.080
(2.9165)
73.880
(2.9087)
0.10
(0.004)
5.6
(0.22)
8.8
(0.35)
0.70
(0.028)
0.70
(0.028)
0.180
(0.0071)
0.150
(0.0059)