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Summary of Contents for Clarke BOXER 100
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Page 1: Air Compressor
BOXER 100 BOXER 100 AIR COMPRESSOR AIR COMPRESSOR OPERATION & MAINTENANCE INSTRUCTIONS © 0109... -
Page 2: Table Of Contents
Thank you for purchasing this Clarke BOXER 100 Air Compressor which is fitted with a 100 litre air reservoir. Please read this leaflet thoroughly and carefully follow all instructions. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to the compressor giving you long and satisfactory service. -
Page 3: Safety Precautions
SAFETY PRECAUTIONS WARNING! As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator, or damage to property may result. It is in your own interest to read and pay attention to the following rules: WARNING! When using the air compressor, you should follow basic safety precautions... - Page 4 SAFETY PRECAUTIONS TRAINING: Prior to use all operators should become familiar with the instructions in this booklet. In particular, become familiar with the ON/OFF control for emergency stopping. ALWAYS USE EYE PROTECTION: When operating the air compressor, always use eye protection, and make sure that other people in the work area are also using eye protection.
- Page 5 SAFETY PRECAUTIONS ONLY USE PARTS AND ACCESSORIES RECOMMENDED IN THIS MANUAL: The use of unauthorised accessories or attachments is not permitted and may result in personal injury and damage to the air compressor. Do not attempt to repair or modify the air compressor.
- Page 6 SAFETY PRECAUTIONS DO NOT DIRECT THE AIR STREAM AT THE BODY: Do not direct the air stream at people or animals, as injury may result. Compressed air can cause soft tissue damage and propel dirt and other particles at high speed. ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses with a rated pressure of 8 bar, or more should be used.
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Page 7: Warning Symbols
WARNING SYMBOLS READ THIS INSTRUCTION BOOKLET CAREFULLY BEFORE POSITIONING, OPERATING OR ADJUSTING THE COMPRESSOR. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset. -
Page 8: Electrical Connections
We recommend that this machine is connected to the mains supply via a Residual Current Device (RCD) If in any doubt, DO NOT attempt any connections or repairs yourself. Consult a qualified electrician, your local Clarke dealer or Clarke International on: 020 8988 7400 or e-mail Service@clarkeinternational.com... -
Page 9: Parts Identification
PARTS IDENTIFICATION Reset Button Drain valve On/Off switch (red button) Compressed air reservoir Reservoir pressure gauge 10 Transportation wheel Output pressure regulator 11 Data Plate Output pressure gauge 12 Pressure regulator and cut-out 13 Oil level indicator Handle Support foot 14 Outlet tap... -
Page 10: Assembly
ASSEMBLY WARNING! Before assembling and using the air compressor, make sure that you have read and understood all of the safety instructions. Installation Take care when lifting the compressor from the packaging. CAUTION! Do not lift the compressor by the Pressure regulator and cut-out. Get assistance if necessary. -
Page 11: Preparing For Use
Check the Oil Make sure that the oil level is within the small circle on the oil level indicator. See figure 2. • If needed top up the reservoir with Clarke SAE 30 compressor oil, available from your Clarke dealer. -
Page 12: Preparation For Use
PREPARING FOR USE Before connecting your compressor to the mains supply, check the following:- • The mains voltage is 230V. • The ON/OFF switch is in the OFF (lower) position. • The pressure regulator should be set at its lowest setting, i.e. turned fully anticlockwise. -
Page 13: Operating Instructions
OPERATING INSTRUCTIONS Switching the air compressor ON The compressor will make a continuous loud noise when the tank is charging - this is normal. Lift the red On/Off switch located on top of the pressure regulator and cut- out. • The compressor will charge the main tank to 10 bar (145 psi) then switch off. -
Page 14: Reset Button
OPERATING INSTRUCTIONS Switching the air compressor off To switch the air compressor off, Close the outlet tap and press down on the on/off button (red button) located on top of the pressure regulator and cut-out. Switch off the mains supply and remove the plug. •... - Page 15 OPERATING INSTRUCTIONS Draining the reservoir CAUTION! It is important to drain the reservoir before storage. Pressing the red On/Off button down to switch the air compressor off and remove the plug from the mains supply. • Place a suitable container beneath the compressor to catch any condensation.
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Page 16: Routine Maintenance
Daily Check Oil Ensure the oil level is between the min and max marks on the dipstick. See page 12 and top-up if necessary - (use Clarke SAE 30 compressor oil, available from your local dealer). Drain the tank After use, always open the drain valve to ensure that any liquid that may have condensed, is drained off. - Page 17 Make sure that all bolts are securely tightened. Clean all the external parts of the compressor. After the first 100 hours use, replace the oil completely using Clarke SAE30 compressor oil. Then replace the oil after every 500 hours of operation or every 6 months.
- Page 18 ROUTINE MAINTENANCE Replacing the drive belt Rotate the clips on the front of the safety cage. Remove the front of the cage and take out the worn or broken drive belt. Figure 15 Place the replacement drive belt over the small wheel. See figure Figure 16 Position part of the drive belt over the large belt wheel as shown in...
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Page 19: Troubleshooting
TROUBLE SHOOTING With considerate use, your Clarke BOXER 100 Air Compressor should provide you with long and trouble free service. Routine checks should be made on both the electrical supply as well as on all the compressed air lines and connections. If any fault appears, the reason for which is not immediately obvious, we recommend that you contact your local Clarke dealer. -
Page 20: Specifications
SPECIFICATIONS Electrical Supply ........230 V, 1 Phase 50Hz Max. Operating Pressure ....... 10 bar / 145 psi Motor Rating ........... 3 HP Air Displacement ........12.2 cuft/min Air Receiver ..........100 litre Net Weight ..........71kg Dimensions ( L x W x H ) ......1220 x 460 x 810 mm Duty Cycle .......... -
Page 21: Parts Diagram
PARTS DIAGRAM... -
Page 22: Parts List
FN014005010 SCREW FN014001042 SPARE PARTS AND SERVICE For spare parts and service, please contact your nearest dealer, or Clarke International, on one of the following numbers. PARTS & SERVICE TEL.: 020 8988 7400 PARTS & SERVICE FAX: 020 8558 3622 e-mail as follows: PARTS: parts@clarkeinternational.com...
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