Related Manuals for Clarke RACER 9/100P (3PH)
Summary of Contents for Clarke RACER 9/100P (3PH)
- Page 1 100L BELT DRIVEN AIR COMPRESSOR MODEL NO: RACER 9/100P (3PH) PART NO: 2245025 OPERATION & MAINTENANCE INSTRUCTIONS LS1013...
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Page 2: Parts And Servicing
INTRODUCTION Thank you for purchasing this CLARKE 100L Belt Driven Air Compressor. Read this manual fully before use and follow the instructions carefully. In doing so you will ensure the safety of yourself and those around you, and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: Safety Precautions
2. DO NOT operate your compressor with the guard removed. 3. Repairs must only be carried out by a qualified engineer. If problems occur, contact your Clarke dealer. 4. Before carrying out any maintenance, make sure that the pressure is released from the air reservoir, and that the compressor is disconnected from the electrical supply. -
Page 4: Safety Symbols
SAFETY SYMBOLS Read this instruction booklet carefully before positioning, operating or adjusting the compressor. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset. -
Page 5: Electrical Connections
ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. The power cable from the main supply must be large enough to carry the starting and running load of the electric motor. This is particularly relevant if the compressor is some distance from the source of supply. -
Page 6: Attach The Wheels
ASSEMBLY CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS COMPRESSOR. ATTACH THE WHEELS 1. Slide the axle through the wheel and hole in the wheel frame. 2. Lock the wheel in place using the washer and nut provided. 3. Fit the cap into the position shown. -
Page 7: Before Use
2. Ensure the oil level is between the min and max marks on the dipstick. • Only use SAE30 compressor oil, available from your Clarke Dealer Part No. 3050801 taking care not to exceed the maximum mark. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 8: Operation
OPERATION If the compressor has not been used for more then 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 11 MOVING THE AIR COMPRESSOR • Stop the compressor and disconnect it from the power supply before you move it. -
Page 9: Turning The Compressor On
TURNING THE COMPRESSOR ON 1. Plug the compressor into the power supply. 2. Lift the On/Off button. • The compressor will operate until the reservoir is fully pressurised. It will then shut down. • The compressor will start up again when the pressure in the reservoir decreases. -
Page 10: Removing Tools From The Air Hose
REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU REMOVE OR REPLACE A TOOL. 1. Push down on the On/Off button to stop the compressor. 2. Turn the outlet valve handle to the off position. -
Page 11: Draining The Reservoir
DRAINING THE RESERVOIR CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE. 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. •... -
Page 12: Maintenance
CHECK OIL (DAILY) Ensure the oil level is between the min and max marks on the dipstick. See “Check the Oil level” on page 7 and top-up if necessary - (use Clarke SAE 30 compressor oil, available from your local dealer). -
Page 13: Replacing The Oil
REPLACING THE OIL After the first 100 hours use, replace the oil using Clarke SAE30 compressor oil. Then replace the oil after every 500 hours of operation or every 6 months. To empty the oil from the machine, remove the oil drain plug from the crankcase cover. -
Page 14: Replacing The Drive Belt
REPLACING THE DRIVE BELT 1. Rotate the clips shown 90 degrees. 2. Remove the front of the cage and take out the worn or broken drive belt. 3. Place the new drive belt over the small pully. 4. Position part of the drive belt over the large belt pulley as shown. -
Page 15: Specifications
SPECIFICATIONS MODEL R 9/100P (3PH) ACER Part Number 2245025 Max Pressure 10 Bar Voltage 400 VAC (50/60Hz) Air Displacement 9 CFM Receiver Capacity 100 L Dimensions (L x W x H) 1070 x 450 x 770 mm Guaranteed Sound Power Level 94 dB(A) Weight 61.5 kg... -
Page 16: Troubleshooting
1. Switch off and wait approx 5 tripped. minutes. 2. Press the reset button and switch on again. Motor windings burnt out. 1. Contact your Clarke dealer for a replacement motor. The compressor Compressor head gasket 1. Return the machine to your does not reach blown or valve broken. -
Page 17: Exploded Diagram
EXPLODED DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 18: Parts List
PARTS LIST DESCRIPTION PART NO DESCRIPTION PART NO MOTOR FN845S000 CRANKCASE FN4105267 BELT GUARD FN4101125 CYLINDER FN4105275 SEND PIPE FN4101150 HEAD FN4105259 PUMP FN41P0017SGL CRANKSHAFT FN4105269 KIT FEET FN41K0174 LOWER COVER FN4105257 KIT VALVE HOLDER FN4105292 CONROD FN4105262 KIT INT.FILTER FN4105291 AFTERCOOLER FN4105230... -
Page 19: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 20 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 21: Popular Accessories
POPULAR ACCESSORIES Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 22 NOTES Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 23 NOTES Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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