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Jackson 200B Technical Manual

200 series upright door dishmachines electrically and steam heated models
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April 19, 2007
P/N 7610-100-45-00 (Revision E)
TECHNICAL MANUAL
INSTALLATION MANUAL FOR EXPORT UNITS
SERVICE MANUAL FOR DOMESTIC UNITS
ELECTRICALLY HEATED MODELS:
STEAM HEATED MODELS:
200 SERIES UPRIGHT DOOR DISHMACHINES
200
200B
200LT
200S
Jackson MSC, LLC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
PHONE (606) 523-9795
FAX (606) 523-9196
www.jacksonmsc.com

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  • Page 1 P/N 7610-100-45-00 (Revision E) 200 SERIES UPRIGHT DOOR DISHMACHINES SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS: 200B 200LT STEAM HEATED MODELS: 200S Jackson MSC, LLC. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY. 40906 PHONE (606) 523-9795 FAX (606) 523-9196 www.jacksonmsc.com...
  • Page 3 REVISION MADE REVISION DATE 10-30-2000 01-12-2004 02-10-2006 PG. 47 04-19-2007 APPLICABLE 5709 Update to current design. 6946 Added 200S model. Changed thermostat bracket from 05700-011-73-72 to 05700-011- 81-64. Change rinse thermostat from 05930-12-71-29 to 05930- 510-03-79. Delete thermostat mounting bracket and decal from 7006, 7231 booster tank assembly.
  • Page 4 200 = Electrically heated, high temp, hot water sanitizing, no rinse booster, door-type dish- machine 200B = Electrically heated, high temp, hot water sanitizing, with booster heater, door-type dish- machine 200 LT = Electrically heated, low temp, chemical sanitizing, no rinse booster, door-type dish-...

  • Page 5: Table Of Contents

    Exhaust Fan Control Option False Panel Kit Option VII. ELECTRICAL DIAGRAMS 200/200B/200LT 208 - 230 - 460 V, 50/60 HZ, single/three phase 200S 208 - 230 - 460 V, 50/60 HZ, single/three phase 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006)
  • Page 6 SECTION 1: SPECIFICATION INFORMATION...

  • Page 7: Operating Capacities

    STEAM REQUIREMENTS COIL SIZE STEAM FLOW PRESSURE (P.S.I.) CONSUMPTION @ 15 P.S.I. (LBS/HR) WATER REQUIREMENTS (MINIMUM) INLET TEMPERATURE (200) INLET TEMPERATURE (200B)(40° Rise) INLET TEMPERATURE (200B)(70° Rise) INLET TEMPERATURE (200LT) INLET TEMPERATURE (200S) GALLONS PER HOUR GALLONS PER RACK WATER LINE SIZE NPT DRAIN LINE SIZE NPT FLOW PRESSURE P.S.I.

  • Page 8: Dimensions

    2 7/8” 7.3 cm 10 3/4” FRONT VIEW 27.3 cm C- Electrical connection D- Standard wall clearance, with dish table 4” E- Model 200B booster tank location 75 1/2” 17 3/4” 191.7 cm 45.1 cm 64” 56 3/4” 162.6 cm 144.1 cm...

  • Page 9: Table Dimensions

    TABLE DIMENSIONS 20 1/2” (52.1 cm) 2 1/2” (6.4 cm) OPENING 4” (10.2 cm) 25 1/4” (64.1 cm) MINIMUM 3/4” (1.9 cm) 4” (10.2 cm) MINIMUM TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) SECTION 1: SPECIFICATION INFORMATION 20 1/2”...

  • Page 10: Installation/Operation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...

  • Page 11: Installation Instructions

    UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no miss- ing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson imme- diately to have the missing item shipped to you.

  • Page 12: Electrical Installation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS Mount all dispensing equipment at back of machine or on adjacent wall. Do not mount equipment on top or front of machine. A fuse block is provided and located at the rear of the control box for electrical power connec- tion and will provide line voltage (208/230V) during sixty (60) second time cycle.

  • Page 13: Detergent Control

    If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

  • Page 14: Operation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pan strainers and pump suction strainer are in place and are clean. 2. The overflow tube and o-ring are installed. 3. That the wash and rinse arm assemblies are secured into place and that their endcaps are tight. The wash and rinse arm assemblies should rotate freely.
  • Page 15 OPERATION INSTRUCTIONS (CONTINUED) SHUTDOWN AND CLEANING: Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com- pletes the cycle, turn the power switch to the OFF position and open the doors.
  • Page 16 SECTION 3: PREVENTATIVE MAINTENANCE...

  • Page 17: Preventative Maintenance

    The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.

  • Page 18: Troubleshooting Section

    SECTION 4: TROUBLESHOOTING SECTION...
  • Page 19 COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Dishmachine will not run.
  • Page 20 SECTION 4: TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Water temperature is less than required.

  • Page 21: Service Procedures

    SECTION 5: SERVICE PROCEDURES...
  • Page 22 Jackson offers repair kits for replacing some of the wear items associated with solenoid valves which will allow you to save money in that replacement of these parts can take place without removing the solenoid valve from the plumbing assembly.
  • Page 23 RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) Prying open the coil wire cover 4. When replacing the coil, ensure that when removing the coil wire cover that care is taken not to damage the wires inside. Using the medium flathead screwdriver, gently use it to open the cover enough to where it could be pulled off.
  • Page 24 SECTION 5: SERVICE PROCEDURES Removing the valve bonnet 13. Slowly remove the valve bonnet. Note: The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side.
  • Page 25 Reconnect the incoming water (if disconnected) and turn on. Then restore power to the unit. Run the unit for at least 10 minutes to ensure there are no leaks. If any problems arise please contact your Jackson representative. SPECIAL PARTS Solenoid Valve Plunger Kit...

  • Page 26: Vacuum Breaker Replacement Kit

    Jackson offers repair kits for replacing some of the wear items associated with vacuum breakers which will allow you to save money in that replacement of these parts can take place without removing the vacuum breaker from the plumb- ing assembly.
  • Page 27 Then restore power to the unit. Run the unit for at least 10 minutes to ensure there are no leaks. If any prob- lems arise please contact your Jackson representative. SPECIAL PARTS To order the kit with components and instructions:...

  • Page 28: Rinse Thermostat Replacement Kit

    SECTION 5: SERVICE PROCEDURES Many dishmachines comes with integral booster tanks to ensure proper temperature of the final rinse. Jackson has predominantly used two manufacturers of thermostats, EGO and Stemco. These instructions are for use with kit 06401-003-13-94, which is to replace an EGO rinse regulating thermostat with a Stemco brand.
  • Page 29 RINSE REGULATING THERMOSTAT REPLACEMENT Removing the imperial brass fitting. Pulling the thermostat probe and fitting from the well. Removing the wires from the thermostat. 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) SECTION 5: SERVICE PROCEDURES Attaching the jumper wires. 5.
  • Page 30 SECTION 5: SERVICE PROCEDURES 7. Insert the new thermostat/brass fitting combination into the well and tighten down the brass fitting by hand. Tightening the brass fitting. 8. Use the 7/16” combination wrench to tighten down the brass fitting, while also positioning the new thermostat so that it does not hang over the heater.
  • Page 31 Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.
  • Page 32 SECTION 6: PARTS SECTION...

  • Page 33: Control Box Assembly

    CONTROL BOX ASSEMBLY 28, 5 26, 27 29, 30 2, 25 3, 4 WASH/RINSE TEMPERATURE °F Jackson 200 SERIES 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) SECTION 6: PARTS SECTION USE COPPER CONDUCTORS ONLY WASH WASH AUTO RINSE MANUAL...
  • Page 34 Overload, 2.5-4 AMP Range (208-230V Models Only) Overload, 460V, 3 PH Relay, Wash Motor, 208-460V, 1PH & 3 PH Relay, Wash Heater, 208-230V, 1 PH (Not used on 200S) Relay, Rinse Heater, 208-230/460V (200B Only) Decal, Ground Control Box Weldment with Tric-nuts WireLug Decal, L1, L2, &...

  • Page 35: Hood Assembly

    HOOD ASSEMBLY (SINGLE PIECE WELDMENT) 7, 8 ITEM DESCRIPTION Hood, Weldment Bracket, Cantilever Support Wear Button 1/2” Dia. Clamp, Double Hood Spacer, Rear Hood Spacer, Front Front Door Rail Hood Support Hood Spacer, Bottom (Not shown) 200 Series Technical Manual 7610-100-45-00 Rev.

  • Page 36: Cantilever Arm Assembly

    SECTION 6: PARTS SECTION 18, 23 18, 22 17, 28, 12 10, 11, 21 10, 11, 12, 13 CANTILEVER ARM/DOOR ASSEMBLIES 15, 16 18, 24 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006)
  • Page 37 CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) ITEM DESCRIPTION Cantilever Arm Spring Pin, 1/4" x 1 1/8" Yoke Assembly Cotter Pin Yoke Clevis Pin, 5/16” x 1 3/8” Nylon Washer Bushing Locknut, 3/8”-16 S/S Hex Center Rod, Spring Spring Bolt, Cantilever Hanger Eye 3/8"-16 Washer, 3/8"...

  • Page 38: Tub Assembly

    SECTION 6: PARTS SECTION SEE PAGE ENTITLED “MOTOR ASSEMBLY” For the 200S, the steam coil assembly replaces the Heater and Gasket. To order the Complete Steam Coil Assembly, use part number 05700-002-08-62. * Take note of quantities/use on 200S units. 5, 10 15, 16 TUB ASSEMBLY...
  • Page 39 TUB ASSEMBLY (CONTINUED) ITEM DESCRIPTION Tub Weldment (Not used on 200S) Rack Assembly Support Rod Rack Guide Front Splash Guard Bulk Head Plug Suction Strainer Weldment Suction Strainer Bracket Locknut, 1/4"-20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Overflow Support Bracket O-Ring Clamp, Hose 1 5/16”...

  • Page 40: Rinse Tank Assembly

    Washer, 1/4" ID, S/S, Flat Locknut, 1/4"-20 with Nylon Insert Thermostat, Rinse Washer, 5/16” I.D. Gasket, Rinse Heater Fitting, 1/4" Imperial Brass 2, 3 SEE PAGE ENTITLED “WASH/RINSE HEATERS”. RINSE TANK ASSEMBLY (200B) 8, 7 Mfg. No. 05700-001-22-02 05310-373-01-00 05311-173-01-00 09905-100-75-93 05700-001-29-30 05310-275-01-00...

  • Page 41: Wash Heaters/Rinse Heaters

    The 200 models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table: Model Volts Phase 200B 200B 200B 200B 200B...

  • Page 42: Motor Assembly

    Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schemat- ic removed, contact Jackson MSC immediately for technical support. ITEM...

  • Page 43: Frame Assembly

    FRAME ASSEMBLY Front Panel Assembly with Mounting Hardware 05700-001-25-80 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) SECTION 6: PARTS SECTION Frame Weldment 05700-001-25-46 Bullet Foot 05340-108-02-06 Bullet Foot (Option) 05340-002-01-15...

  • Page 44: Incoming Plumbing / Outlet Plumbing Assembly

    SECTION 6: PARTS SECTION 200B INCOMING FILL PLUMBING When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the Tempstar dishmachine.
  • Page 45 Elbow, 3/4" NPT, Brass, 90° Street (Note configuration for 200/200LT) Union Assembly (1 Only for 200/200LT) Union, 3/4" NPT, Brass O-Ring Nipple, 3/4” x 6” Brass (200B Only) Vacuum Breaker, 3/4" NPT Nipple Assembly (200B) Adapter, 3/4" Male Tube, Copper 3/4” x 29 3/8”...

  • Page 46: Solenoid Valve Repair Kit / Vacuum Breaker Repair Kit

    SECTION 6: PARTS SECTION Data Plate Valve Bonnet Diaphragm Retainer Screen Retainer Valve Body Complete 24 Volt Solenoid Valve Assembly 04820-100-01-40 Coil & Housing only 04810-100-06-18 3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS Screw Coil & Housing Spring 06401-003-07-40 Plunger...

  • Page 47: Steam Coil Assembly

    SECTION 6: PARTS SECTION COIL ASSEMBLY (200S) Complete Steam Coil Assembly 05700-002-08-62 Stand C, Steam Coil Support 05700-002-08-52 Steam Coil Weldment 05700-021-41-38 Stand D, Steam Coil Support 05700-002-08-53 Stand B, Steam Coil Support 05700-002-08-51 Stand A, Steam Coil Support 05700-002-08-50 Gasket, Steam Coil 4 per assembly 05700-001-17-86...

  • Page 48: Incoming Steam Plumbing Assembly

    SECTION 6: PARTS SECTION To order this complete assembly, use part number 05700-041-42-73. Union, 3/4’’ NPT, Black Iron 2 per assembly 04730-912-01-01 Nipple, Close, 3/4” NPT, Black Iron 6 per assembly 04730-907-01-00 Elbow, 3/4” 90° 4 per assembly 04730-906-10-34 Solenoid Valve, Steam Plumbing, 24V 04820-100-26-34 6”...

  • Page 49: Wash & Rinse Arms/Manifold Assemblies

    WASH & RINSE ARM/MANIFOLD ASSEMBLIES Top Wash & Rinse Manifold Assembly 05700-001-25-52 Manifold Gasket 2 per 05330-500-18-00 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) Hose, Rinse Manifold Hose 05700-001-26-50 Connects with 2 of the following: Clamp, Hose, 11/16” - 1 1/4” 04730-002-18-40 Hose, Top Manifold Pump 05700-001-22-93...
  • Page 50 SECTION 6: PARTS SECTION Wash & RInse Spindle Assembly 05700-031-42-01 EXPLODED VIEW OF WASH & RINSE SPINDLE ASSEMBLY E-Ring External 05340-011-44-76 Wash Head Cap 05700-021-41-92 Ball Bearing, 1/4” S/S 03110-100-03-24 Rinse Spindle, Machined 05700-031-41-98 Wash Spindle, Machined 05700-021-41-81 Retaining Ring 05340-011-42-15 WASH &...

  • Page 51: Safety Door Interlock (Sdi) Option

    SAFETY DOOR INTERLOCK (SDI) OPTION Safety Door Interlock Box Bottom 05700-001-21-26 Other Safety Door Interlock (SDI) components (not shown): Pipe Clamp (found on the side of the machine) Solenoid, Electrical Interlock Option Relay 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) Safety Door Interlock Box Cover 05700-000-35-05 04810-100-61-33...

  • Page 52: Exhaust Fan Control Option

    SECTION 6: PARTS SECTION EXHAUST FAN CONTROL OPTION 2” Din Rail 05700-002-36-09 Terminal Board 05940-011-84-41 Kit, Exhaust Fan Control FAN LOAD ON TIMER OUTPUT 05700-002-01-74 5A, 1/4HP, 240 V AC MAX Decal, Fan Load 09905-003-32-20 Delay Timer 05945-011-65-44 200 Series Technical Manual 7610-100-45-00 Rev.

  • Page 53: False Panel Kit Option

    FALSE PANEL INSTALLATION Front False Panel 05700-001-29-39 Front False Panel Kit with Hardware 05700-021-30-39 Insert this side first. Bottom of side panel. 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) SECTION 6: PARTS SECTION False panel positioned in unit. 1. Loosen the rack assembly from the unit. 2.
  • Page 54 SECTION 7: ELECTRICAL SCHEMATICS...

  • Page 55: 200/200B/200Lt 208 - 230 - 460 V, 50/60 Hz, Single/Three Phase

    200/200B/200LT 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE Dashed White/Blue wire is added for Sani-sure Option. Sani-sure can only be installed on machines with booster option. 9905-105-01-12 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) SECTION 7: ELECTRICALSCHEMATICS...

  • Page 56: 200S 208 - 230 - 460 V, 50/60 Hz, Single/Three Phase

    SECTION 7: ELECTRICALSCHEMATICS 200S 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006)

This manual is also suitable for:

200lt200200s

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