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Related Manuals for Jackson CONSERVER 24LT
Summary of Contents for Jackson CONSERVER 24LT
- Page 1 CHEMICAL SANITIZING UNDERCOUNTER DISHMACHINES TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODELS: CONSERVER 24LT CONSERVER 24LTP Company www.jacksonmsc.com February 20, 2004 P/N 7610-002-10-45 (Revision D)
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Page 3: Table Of Contents
Section Description General Section Specifications Installation Instructions Detergent Control Chemical Dispensing Equipment Operating Instructions Preventative Maintenance Conserver 24LT Cam Timer Operation Instructions Conserver 24LTP Cam Timer Operation Instructions Troubleshooting Section III. Dimensions Parts Section Control Panel Assembly Electrical Panel Assembly Ordering Replacement Wire Conduit &... -
Page 4: Specifications
PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLE (SECONDS) WASH TIME DRAIN TIME RINSE TIME TOTAL CYCLE TIME TOTAL WATER CONSUMPTION GALLONS PER HOUR (80% CAP.) GALLONS PER RACK TEMPERATURES WASH ---°F (MINIMUM) WASH ---°F (RECOMMENDED) RINSE ---°F (MINIMUM) RINSE ---°F (RECOMMENDED) -
Page 5: Installation Instructions
However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. - Page 6 INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit. The dishmachine data plate is located on the front of the machine.
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Page 7: Chemical Dispensing Equipment
CHEMICAL DISPENSING EQUIPMENT The Conserver 24LT dishmachine is not supplied with integral chemical dispensing feeder pumps. Instead, an independent chemical dispensing system must be connected to the unit prior to use in order to achieve required cleanliness and sanitation. Please consult the literature that accompanied your independent chemical dispensing system for information concerning installation and operation of the dispenser. -
Page 8: Detergent Control
Water temperature is important in removing soil and sanitizing dish- es. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine. -
Page 9: Operation Instructions
OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The strainer is in place and is clean. 2. That the wash arms are screwed securely into place and that their endcaps are tight. The wash arms should rotate freely. 3. -
Page 10: Preventative Maintenance
CONSERVER 24LT CAM TIMER OPERATION INSTRUCTIONS The Conserver 24LT cam timer is a 2 minute, 8 cam timer with an OFF-DRAIN function. The following is a description of set points for each cam and function for each switch. CAM 1: Cam 1 is a cut cam with a single notch and serves as the Cycle/Reset. FUNCTION: When the machine is in the operation mode the notch is the home position. -
Page 11: Conserver 24Lt Cam Timer Operation Instructions
CONSERVER 24LT CAM TIMER OPERATION INSTRUCTIONS (CONTINUED) SETTINGS: The left side of cam 5 must be set to drop in just past the stop point of the off/drain cam. There must be a dwell between the off/drain and the fill, so that the fill will not run while the machine is in the off state. Any adjustment made to the fill should be made with the right side of cam 5. - Page 12 CONSERVER 24LTP CAM TIMER OPERATION INSTRUCTIONS The Conserver 24LTP cam timer is a 2 minute 8 cam timer with an OFF-DRAIN function. The following is a description of set points for each cam and function for each switch. CAM 1: Cam 1 is a cut cam with a single notch and serves as the cycle/reset. FUNCTION: When the machine is in the operation mode the notch is the home position.
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Page 13: Conserver 24Ltp Cam Timer Operation Instructions
CONSERVER 24LTP CAM TIMER OPERATION INSTRUCTIONS (CONTINUED) CAM 6: Cam 6 is an adjustable cam and controls the sanitizer pump. FUNCTION: The sanitizer pump cam works off the normally closed contacts of cam 6. This requires the switch to be held open by the cam and allowed to drop into the notch to operate the pump. - Page 14 The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically dis- cussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
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Page 15: Troubleshooting Section
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Nothing on the machine operates;... - Page 16 TROUBLESHOOTING SECTION (CONTINUED) WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
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Page 17: Dimensions
Legend: A - Drain Connection flexible hose; 6’-0” free length, 1” ID x 1 3/8 OD B - Electrical Connection. C - Water Inlet 1/2” Female Pipe Thread,2 1/2” D -Detergent Feeder Connection Note: All dimensions from floor can be increased 1” with adjustable feet supplied. Dimensions: Height (minimum) Height (maximum) -
Page 18: Control Panel Assembly
WASH/RINSE * - Item is not shown ITEM DESCRIPTION Control Panel Wash Thermometer Decal, Control Panel Switch, ON/FILL & OFF/DRAIN Delime Switch Light, Red Light, Amber Light, Green Nut, Wing, Nylon, 1/4"-20 CONTROL PANEL ASSEMBLY OFF/DRAIN POWER ON AUTO CYCLE POWER MAN.WASH CYCLE... -
Page 19: Electrical Panel Assembly
ITEM DESCRIPTION Bushing, Snap Decal, Copper Conductors Only Decal, Ground-L1-L2 Timer, 2 Minute, 8 Cam Decal, Timer Operation Contactor, Motor Locknut, 6-32 with Nylon Insert Terminal Block Terminal Block Spacer Electric Panel Component Weldment Screw, 6-32 x 3/8" Long Screw, 10-32 x 3/8" Long Wire (Ground) Lug Screw, 10-32 x 1/2"... -
Page 20: Ordering Replacement Wire
Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires. Wire may be ordered from Jackson MSC Inc., but please note that it is only available in feet. Ensure that you order the correct color and gauge. -
Page 21: Conduit & Fittings
ORDERING REPLACEMENT CONDUIT & FITTINGS/HOSE & TUBING Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine. The list below pro- vides for most of stock of such items. When ordering, remember that Jackson does not offer pre-cut sections of conduit for your machine, instead it is sold by the foot. -
Page 22: Kickplate Assembly
KICK PLATE ASSEMBLY Kickplate Weldment 5700-011-39-43 Dielectric Cover, Kickplate Panel 5700-011-40-49 Decal, Power Disconnect Warning 9905-021-47-07 Control Panel Assembly 5700-002-15-90 Control Panel Only 9330-041-73-89 Nut, Nylon Wing, 1/4”-20 5310-994-01-00... -
Page 23: Chemical Feeder Pump Mounting Assembly
CHEMICAL FEEDER PUMP MOUNTING ASSEMBLY Sanitizer Pump Detergent Pump Rinse Aid Pump Note: Items 5 & 6 are not shown. ITEM DESCRIPTION Kit, Chemical Feeder Pump Assembly Mounting Plate, Chemical Feeder Pump Assembly Motor, Chemical Feeder Pump, 115V, 36 RPM Motor, Chemical Feeder Pump, 115V, 14 RPM Squeeze Tube, Sanitizer and Detergent Pump Squeeze Tube, Rinse Aid Pump... -
Page 24: Chemical Feeder Pump Assembly
CHEMICAL FEEDER PUMP ASSEMBLY Screw, 8-32 x 1/2” Phillips Flat Head 2 per 5305-011-37-06 Screw, 6-32 x 3/4” Phillips Pan Head 4 per 5305-011-37-05 Front Housing 4320-111-37-08 Roller, Red (Detergent/Sanitizer) 4320-111-36-70 Roller, White (Rinse Aid) 4320-002-82-28 Screw, 8-32 x 3/8” Phillips Pan Head 2 per 5305-011-37-07 Rear Housing... -
Page 25: Chemical Feeder Pump Wiring Assembly
CHEMICAL FEEDER PUMP WIRING ASSEMBLY ITEM DESCRIPTION Terminal, Closed, Blue Motor, Chemical Feeder Pump, 115V, 36 RPM Motor, Chemical Feeder Pump, 115V, 14 RPM Terminal, Female, .250 x .032, Red 1.5 FT Wire, 18 Ga., White with Red Stripe 1.5 FT Wire, 18 Ga., Black with Yellow Stripe 1.5 FT Wire, 18 Ga., Orange with Black Stripe 1.45 FT Wire, 18 Ga., White Mfg. -
Page 26: Incoming Plumbing Assembly
ITEM DESCRIPTION Strainer, Inlet, 1/2" Adapter, 1/2" Ftg. X Male Fitting, Tee, 1/2" x 1/2" x 1/4" Valve, Ball, Test Cock, 1/4" Bronze Gauge, 0-100 PSI Adapter, Male (CU to MSPS) Valve, Solenoid, 110 Volt Union, 1/2", Copper to Copper Tube, Copper, 1/2"... -
Page 27: Vacuum Breaker & Wash Arm Assemblies
VACUUM BREAKER & WASH ARM ASSEMBLIES Elbow, 90B, Street, Brass 4730-206-08-00 Nipple, Drain 5700-011-40-74 Wash Arm Assembly Wash Arm Weldment 5700-021-46-58 Vacuum Breaker Assembly Vacuum Breaker, 1/2” 4820-300-07-00 Bearing Assembly 5700-021-35-97 O-ring 5330-002-60-69... -
Page 28: 1/2" Solenoid Valve & 1/2" Npt Vacuum Breaker Repair Parts Kits
1/2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITS Data Plate Valve Bonnet Diaphragm Retainer Screen Retainer Valve Body Complete 110 Volt Solenoid Valve Assembly 4810-100-12-18 Coil & Housing only 4810-200-01-18 Possible Problems: 1. Pilot port extension #1 clogged. Clean hole. 2. -
Page 29: Wash Manifold Assembly
ITEM DESCRIPTION Screw, with Rubber Washer, 1/4"-20 Casting, Upper Wash Manifold O-Ring Tube, Manifold Casting, Lower Wash Manifold Gasket, Lower Wash Manifold Casting Nut, Brass WASH MANIFOLD ASSEMBLY Mfg. No. 5305-974-01-00 5700-021-52-81 5330-111-35-15 5700-002-13-75 5700-021-52-80 5330-200-23-00 5700-000-86-23... -
Page 30: Drain Plumbing Assembly
ITEM DESCRIPTION Clamp, 3/16” to 1 1/2” Hose, Formed Drain Bolt, 10-32 x 1/2” Slotted Truss Head Diverter Valve Assembly, 115V Clamp, 11/16” to 1 1/4” Hose, 1” I.D. x 10 Feet Long Locknut, 1/4”-20 S/S Hex with Nylon Insert Bolt, 1/4”-20 x 1/2”... -
Page 31: Drain Valve Assembly
ITEM DESCRIPTION Ball Valve with Brackets 1" Hosebarb, Straight x 3/4" NPT 1" Hosebarb, 90B x 3/4" NPT Motor Mounting Plate Weldment Tric-Nut, 10-32 AK Fastener, S/S #10 External Tooth Lock Washer Grommet, Heyco Cam Weldment Dielectric Plate Micro Switch Screw, 4-40 x 5/8"... -
Page 32: Wash Motor To Wash Tub Assembly
WASH MOTOR TO WASH TUB ASSEMBLY 11 - NOT SHOWN ITEM DESCRIPTION Discharge Hub Gasket Hex Nut Clamp, Worm Hose, 1 1/4" ID Wash Motor/Pump Hose, 1 1/2" ID Gasket, Suction Adapter Suction Adapter 1/4" Flatwasher Locknut, 1/4"-20 with Nylon Insert Hose Clamp, HS28 Mfg. -
Page 33: Wash Motor Assembly
WASH MOTOR ASSEMBLY Wash Pump Impeller 4320-021-44-02 Mechanical Seal 5330-011-44-06 Motor Only 6105-021-44-03 Wash Pump Gasket Pump Casing Only 5330-011-44-08 5930-021-44-07 Order the complete assembly using number 6105-131-50-93... -
Page 34: Door Assembly
ITEM DESCRIPTION Door Handle, S/S Seal Channel, Inner Door, Left Outer Door Weldment Right Hinge Assembly Weldment Spray Baffle Left Hinge Assembly Weldment Spacer, Hinge UHMW Fastener, Screw, 1/4"-20 x 1-1/2" Long Hinge Retaining Plate Assembly Baffle, Door Seal Channel, Inner Door, Right Latch Assembly Inner Door Seal Channel, Inner Door, Top... -
Page 35: Miscellaneous Door Sub-Assemblies
MISCELLANEOUS DOOR SUB-ASSEMBLIES Door Latch Assembly 5700-011-44-41 Latch Roller 5700-011-44-38 Door Spring 5340-011-44-58 Hinge Retaining Plate 5700-011-44-37 Switch Plate 5700-011-44-22 Stop, Left Hinge 5700-021-37-67 Stop, Right HInge 5700-021-37-68 Hinge Components secured with: Locknut, 1/4”-20 S/S Hex 5310-374-01-00 Cover, Left Hinge Weldment 5700-002-18-41 Cover, Right Hinge Weldment 5700-002-18-42... -
Page 36: Miscellaneous Parts
Rinse Tube Stiffener 5700-031-52-82 Vellumoid Rinse Gasket 5330-111-42-81 Strainer Spacer 5700-021-35-83 Attaches with: Nut, Nylon Wing, 1/4”-20 5310-994-01-00 MISCELLANEOUS PARTS Rinse Plumbing Plate 5700-011-82-73 Hose, 3/4” I.D. x 8 1/2” 5700-011-38-83 This end to the Rinse Tube Stiffener Rinse Plumbing Plate with Tube 5700-011-82-74 This end to the Injector Weldment... -
Page 37: Frame, Shroud & Panel Components
FRAME, SHROUD, & PANEL COMPONENTS Shroud Weldment Left Frame Weldment 5700-031-38-15 Right Frame Weldment 5700-011-73-85 5700-011-73-86 Secured with 10-32 x 1/2” Long Screws 5305-173-04-00 The swivel feet used on the unit may be ordered using number 5340-108-02-00 Left Dress Panel Top Panel Right Dress Panel 5700-041-38-37... -
Page 38: Conserver 24Lt (115 Volt, 60 Hz, Single Phase)
CONSERVER 24LT ELECTRICAL DIAGRAM 115 VOLT - 60 HERTZ - SINGLE PHASE 05700-031-74-04... -
Page 39: Conserver 24Ltp (115 Volt, 60 Hz, Single Phase)
CONSERVER 24LTP ELECTRICAL DIAGRAM 115 VOLT - 60 HERTZ - SINGLE PHASE... -
Page 40: Important Information Data Sheet
IMPORTANT INFORMATION DATA SHEET Model: Serial No.: Installation Date: Service Rep. Name: Phone No.: Notes:...