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TECHNICAL MANUAL DESCRIPTION, OPERATION, INSTALLATION November 11, 2005 P/N 7610-002-38-50 (Revision D) HOT WATER SANITIZING UNDERCOUNTER DISHMACHINE FOR JACKSON MODEL: JP-24BPNSU AND MAINTENANCE INSTRUCTIONS Company BARBOURVILLE, KY. 40906 PHONE (606) 523-9795 FAX (606) 523-9196 www.jacksonmsc.com Jackson MSC Inc. P.O. BOX 1060...
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The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first.
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REVISION MADE REVISION DATE 02-13-01 03-26-03 01-21-04 11-11-05 APPLICABLE 5700 Release to production Replaced photos with drawings, Added new logo. Added 2nd Enodis logo to cover. Changed thermostat from 05930-121-71-36 to 05930-011-49-43. Added 4-3/4” Din Rail 05700-002-90-18 to Control Box Assembly. 6964, 6988 Changed thermostat bracket from 05700-011-73-72 to 05700-011- 7006, 7383...
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NOMENCLATURE FOR THE MODEL COVERED IN THIS MANUAL JP-24BPNSU JP-24BPNSU - Hot water sanitizing, electrically-heated dishmachine. Model: Serial No.: Installation Date: Service Rep. Name: Phone No.: JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
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7320-01-144-2638 REMARKS: CERTIFICATION: IT IS HEREBY CERTIFIED THAT THE TECHNICAL MANUAL PROVIDED UNDER CONTRACT NUMBER DLA- 400-90-M-1376 FOR DISHWASHING MACHINE, MODEL JP-24BPNSU, HAS BEEN APPROVED BY THE APPROVAL DATA SHOWN ABOVE. JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005) APPROVAL AND PROCUREMENT RECORD NO.
CHANGE RECORD Change No. Date Title/Brief Description Signature of Validating Officer JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
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1. PURPOSE: This technical publication is issued for the purpose of identifying and authorizing the following commercial man- ual for Navy use. MANUFACTURER: Jackson MSC Inc., Barbourville, Kentucky 40906 PURCHASE ORDER OR CONTRACT NO.: DLA-400-90-M-1376 EQUIPMENT: Dishmachine, Model JP-24BPNSU ADDITIONAL IDENTIFICATION (if any): Not applicable DATE: 1 January 1991 2.
Miscellaneous Door Sub-assemblies Rinse Arm & Wash Arm Assemblies Miscellaneous Parts Frame, Shroud, & Panel Components VII. ELECTRICAL SCHEMATICS 460 V, 60 HZ, three phase TMDER SHEETS VIII. JACKSON MAINTENANCE AND REPAIR CENTERS 7610-002-38-50 Rev. D (11/11/2005) PAGE JP-24BPNSU Technical Manual...
UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no miss- ing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson imme- diately to have the missing item shipped to you.
Use of deionized water or other aggressive fluids will void the manufacturer's warranty. Back of Unit Showing Chemical Connection Points JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.
Reassemble the wash and rinse arms and replace them in the unit. The arms only need to be hand tight, do not use tools to tighten them down. Reinstall the strainer and close the door. JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
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Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub. You may wish to contact Jackson in order to learn more about how your water hardness will effect the performance of your machine.
Problem: Wash temperature not at required reading on thermometer. 1. Defective thermometer. Replace. 2. Defective thermostat. Adjust thermostat. Replace thermostat. 3. Rinse heater defective. Replace heater element. 4. Water level protection control device. Replace. JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005) SECTION 4: TROUBLESHOOTING SECTION...
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4. Defective drain solenoid. Replace. 5. Defective timer. Replace. Problem: No indication of pressure. 1. Water turned off. Turn water on. 2. 1/4” test cock ball valve is closed. Open the ball valve. JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
Jackson offers repair kits for replacing some of the wear items associated with solenoid valves which will allow you to save money in that replacement of these parts can take place without removing the solenoid valve from the plumbing assembly.
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Removing the wire nuts 6. Remove the wire nuts from the wires and separate them. JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005) SECTION 5: SERVICE PROCEDURES Loosening the conduit nut 7.
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The center hole, the pilot port, must also be clear. If the diaphragm is torn or bent in any way, it must be replaced. Diaphragm showing (1) pilot port and (2) extension hole 7610-002-38-50 Rev. D (11/11/2005) JP-24BPNSU Technical Manual...
View inside the solenoid valve body JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005) SECTION 5: SERVICE PROCEDURES 21. With the mesh screen removed, look down into the valve and verify it is not clogged.
Jackson offers repair kits for replacing some of the wear items associated with vacuum breakers which will allow you to save money in that replacement of these parts can take place without removing the vacuum breaker from the plumb- ing assembly.
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Then restore power to the unit. Run the unit for at least 10 minutes to ensure there are no leaks. If any prob- lems arise please contact Jackson. SPECIAL PARTS To order the kit with components and instructions: Components of 1/2”...
The following list of tools will be needed to complete this procedure. 5/6” nutdriver, phillips screwdriver, 7/16” socket and ratchet, and 7/16” wrench. 1. Disconnect the electrical power to the dishwasher at the main circuit breaker box when servicing. Place a tag on the cir- cuit box indicating the circuit is being repaired.
The following list of tools will be needed to complete this procedure. 5/16” nutdriver, flat screwdriver, phillips screwdriver, and 7/16” socket and ratchet. 1. Disconnect the electrical power to the dishwasher at the main circuit breaker box when servicing. Place a tag on the cir- cuit box indicating the circuit is being repaired.
Union, 1/2" C to C Elbow, 1/2" C to Ftg Copper Tube, 1/2" x 18 1/2" Elbow, 1/2", 90 Deg. C to MSPS INCOMING PLUMBING ASSEMBLY Mfg. No. 04730-217-01-10 04730-011-59-53 04730-411-25-01 04810-011-72-67 04810-100-12-18 04730-412-05-01 04730-406-31-01 05700-011-44-34 04730-406-32-01 JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
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Plug, 1/4” Brass 3 per machine 04730-209-01-00 Injector Weldment 05700-031-41-83 Adapter, 1/2" Ftg. x Male 04730-401-03-01 Adapter, 1/2" Ftg. x Male 04730-401-03-01 Elbow, 1/2” NPT 90B Brass 04730-011-42-96 Nipple, 1/2” Close Brass 04730-207-15-00 7610-002-38-50 Rev. D (11/11/2005) JP-24BPNSU Technical Manual...
SECTION 6: PARTS SECTION Wash Pump Impeller 04320-021-44-02 Test Cock Pump Casing Only 05930-021-44-07 Mechanical Seal 05330-011-44-06 Wash Pump Gasket 05330-011-44-08 WASH MOTOR ASSEMBLY Motor Only 06105-002-64-03 Complete Assembly 460 Volt, 3/4 Hp 06105-121-60-06 JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
Door Latch Assembly 05700-011-44-41 Latch Roller 05700-011-44-38 Door Spring 05340-011-44-58 Hinge Retaining Plate 05700-011-44-37 Cover, Left Hinge Weldment 05700-002-18-41 JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005) Door Latch Casting 05700-011-44-40 Latch Spring 05700-011-44-39 Switch Plate 05700-011-44-22 Stop, Right Hinge Stop, Left Hinge...
05700-021-39-23 Wash Arm Weldment 05700-021-46-58 RINSE ARM & WASH ARM ASSEMBLIES Rinse Arm Assembly 05700-031-39-21 Plug, Rinse Arm 04730-609-04-00 Rinse Arm 05700-031-38-30 Washer, Rinse Arm 05330-011-42-10 Bearing Assembly 05700-021-35-97 O-ring (Not Shown) 05330-002-60-69 JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
The Panels are secured with 10-32 x 1/2” Truss Head Screws, 05305-011-39-36 FRAME, SHROUD, & PANEL COMPONENTS Shroud Weldment 05700-031-38-15 Secured with 10-32 x 1/2” Long Screws 05305-173-04-00 Top Panel 05700-041-38-38 Right Frame Weldment 05700-011-73-86 Right Dress Panel 05700-041-38-08 JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005)
(Insert Classification of TMDER Here) CLASSIFICATION: NAVSEA/SPAWAR TECHNICAL MANUAL DEFICIENCY/EVALUATION REPORT (TMDER) INSTRUCTION: Continue on 8 1/2" x 11" paper if additional space is needed. 1. USE THIS REPORT TO INDICATE DEFICIENCIES, PROBLEMS, AND RECOMMENDATIONS RELATING TO PUBLICATION. FOR CLASSIFIED TMDERS. SEE OPNAVINST 5510H FOR MAILING CLASSIFIED TMDERS. http://nsdsa.nswses.navy.mil Submit TMDERS at web site 1.
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DEPARTMENT OF THE NAVY COMMANDER NSDSA CODE 5E30 NAVSURFWARCENDIV 4363 MISSILE WAY PORT HUENEME CA 93043-4307 FOLD HERE FOLD HERE PLACE POSTAGE HERE...
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(Insert Classification of TMDER Here) CLASSIFICATION: NAVSEA/SPAWAR TECHNICAL MANUAL DEFICIENCY/EVALUATION REPORT (TMDER) INSTRUCTION: Continue on 8 1/2" x 11" paper if additional space is needed. 1. USE THIS REPORT TO INDICATE DEFICIENCIES, PROBLEMS, AND RECOMMENDATIONS RELATING TO PUBLICATION. FOR CLASSIFIED TMDERS. SEE OPNAVINST 5510H FOR MAILING CLASSIFIED TMDERS. http://nsdsa.nswses.navy.mil Submit TMDERS at web site 1.
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DEPARTMENT OF THE NAVY COMMANDER NSDSA CODE 5E30 NAVSURFWARCENDIV 4363 MISSILE WAY PORT HUENEME CA 93043-4307 FOLD HERE FOLD HERE PLACE POSTAGE HERE...
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS...
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SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS ALABAMA: CALIFORNIA: JONES-McLEOD BARKERS FOOD APPLIANCE SVC MACHINERY SERVICES 1616 7TH AVE. NORTH 5367 SECOND STREET BIRMINGHAM, AL 35203 IRWINDALE, CA 91706 (205) 251-0159 (626) 960-9390 800-821-1150 800-258-6999 FAX: (205) 322-1440 FAX: (626) 337-4541 service@jones-mcleod.com...
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EICHENAUER SERVICES INC. 106 E. MCCLURE PEORIA, IL 61603 (309) 682-9390 FAX: (309) 682-3728\ JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005) SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS IOWA: KENTUCKY (cont.): GOODWIN-TUCKER GROUP CERTIFIED SERVICE CENTER 3509 DELAWARE AVENUE 127 DISHMAN LANE...
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SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS MARYLAND (cont.): MINNESOTA: EMR SERVICE DIVISION GENERAL PARTS INC. 2626 PITTMAN DRIVE 11311 HAMPSHIRE AVE. S. SILVER SPRING, MD 20910 BLOOMING, MN 55438-2456 (301) 588-8080 (612) 944-5800 800-348-2365 800-279-9980 FAX: (301) 588-6985 FAX: (800) 279-9980 baltparts@emrco.com...
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(910) 791-0000 FAX: (315) 453-1412 FAX: (910) 791-6662 info@whaleyfoodservice.com JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005) SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS NORTH DAKOTA: OKLAHOMA: GCS SERVICE INC. HAGAR RESTAURANT EQMT. 2857 LOUISIANA AVENUE N. 1229 W MAIN STREET...
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SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS PENNSYLVANIA (cont.): SOUTH CAROLINA: ELMER SCHULTZ SVC. AUTHORIZED COMMERCIAL 540 NORTH 3RD STREET EQUIPMENT SERVICE PHILADELPHIA, PA 19123 1811 TAYLOR ST. (215) 627-5400 COLUMBIA, SC 29202 FAX: (215) 627-5408 (803) 254-8414 elmer2@erols.com FAX: (803) 254-5146 GCS SERVICE INC.
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EAU CLAIRE, WI 54701 (715) 832-0555 800-848-3945 FAX: (715) 832-7813 GENERAL PARTS SERVICE W223 N735 SARATOGA DR WAUKESHA, WI 53186 (262) 650-6666 800-279-9976 FAX: (262) 6660 JP-24BPNSU Technical Manual 7610-002-38-50 Rev. D (11/11/2005) SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS January 3, 2005...
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