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3.2
Manual metal arc welding (MMA)
In Manual Metal Arc (MMA) welding the filler material is melted from the electrode to the weld
pool. The rate of welding current is selected on the basis of the welding electrode size used
and welding position. The arc forms between the electrode tip and work piece. The melting
electrode coating forms a gas and slag shield, which protects the molten metal in transfer
to the weld pool and during solidification. As the slag solidifies over the hot weld metal, it
prevents weld metal oxidation. This slag coating is removed after welding e.g. with a chipping
hammer. When removing the slag coating, ensure you protect your eyes and face with suitable
equipment.
For more info www.kemppi.com > Welding ABC.
MMA welding electrodes
In MMA welding, the welding electrodes must be connected to the correct pole. Normally,
the electrode holder is connected to the positive and the earthing cable to the negative
connector.
It is also important to properly adjust the welding current so that the filler material and
coating will melt properly and the welding is efficient. The table below presents the electrode
sizes available with the MinarcTig Evo welding machine and the corresponding welding
current values.
MMA Electrodes and corresponding current settings range
Electrode diameter
Fe-Rutile
Fe-Basic
3.3
TIG welding
The TIG process forms an arc between the tungsten electrode and the work piece. The arc
melts the work piece forming a molten weld pool. The arc and tungsten electrode mounted in
the TIG torch, are shielded by an inert shielding gas that is connected to, and flows through,
the nozzle of the TIG torch. The gas required is Argon and the flow rate is approximately 8 to
15 litres per minute. If necessary, suitable filler material is added to the weld pool to complete
the weld joint. Filler wire is fed into the weld pool from the outside of the arc and gas shield.
The filler wire and the welding current level are decided according to the base material type
and thickness, joint form and welding position. (Gas regulator, flow meter and pure argon
shielding gas are not provided in this package.)
TIG welding electrodes and gas nozzles
In DC TIG welding we recommend the use of the WC20 (grey) type electrode, however other
types are available.
The welding electrode size (diameter) is selected depending on the welding current/power to
be used. An electrode with an insufficient diameter compared to the welding current will melt,
while excessive electrode size will make it more difficult to ignite the arc.
Generally speaking, a 1.6 mm tungsten electrode will cover currents up to 150 A, and 2.4 mm
tungsten electrode up to 250 A DC current.
Before use, grind the tungsten electrode to a sharp point at approximately 1.5 times the
diameter of the electrode. If the electrode touches the work piece during welding, re-sharpen
the electrode.
© Kemppi Oy / 1201
1.6 mm
2.0 mm
2.5 mm
30–60 A
40–80 A
50–110 A
30–55 A
50–80 A
80–110 A
3.25 mm
4.0 mm
80–150 A
120–210
110–150 A
140–200
EN
7
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