GE Monogram ZDP486ND Technical Service Manual page 52

To replace the inner door assembly:
1. Remove the outer door assembly. (See
.)
Assembly
2. Remove the 4 T-20 Torx screws (2 on each side)
that attach each door hinge to the inner door
panel. Carefully turn the door over and remove
both door hinges.
3. Remove the 2 Phillips-head screws, located on
the oven side of the inner door assembly, that
attach the top of the heat barrier to the inner
door panel.
4. Remove the four 1/4-in. hex-head screws that
attach the heat barrier to the inner door panel.
Remove the barrier.
Barrier Top Screw Locations
Heat Barrier
5. Remove the insulation and the 3 inner glass
panels from the inner door.
Note: For further details, see Oven Doors (exploded
view), this section.
Assembly Notes
When assembling, make sure the hinges are parallel
Door
to each other and perpendicular to the door liner. If
not, the hinge may bind on the receiving channel of
the door. If the new hinge is not in the cocked and
locked position after installing, place the bottom of
the door against a fi rm, protected surface and push
the hinge arm down to the cocked position.
Pull the hinge lock back against the door liner
surface to lock the hinge in this position.
Air enters the door assembly through large slots in
the bottom and fl ows upward between the inner
and outer assemblies, exhausting through slots
in the top of the door. DO NOT INSULATE THIS AIR
CHANNEL.
Door Gasket
The gasket forms a complete seal around the front
edge of the oven liner and the inner door panel. The
door gasket is attached to the inner door panel by
spring clips. When removing the gasket, pull the
ends of the gasket out of the slots at the bottom
of the door. Place a fi nger under the gasket beside
each clip and pull straight up.
When installing the door gasket, it is helpful to fold
the gasket in half and locate the center clip. Insert
the clip at the top of the door and work your way
around the door.
Make sure the gasket is tucked into the bottom slots
of the inner door panel. Use a small screwdriver to
tuck the loose ends of the gasket into the slots.
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