Ingersoll-Rand 2-BALL BASIC PUMP 650453-X Operator's Manual

OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
ALSO INCLUDE MANUALS: 6544X-X (PN 97999-64) AIR MOTOR & S-632 GENERAL INFORMATION
MANUAL (PN 97999-624)
4-1/4" AIR MOTOR
9:1 RATIO
4" STROKE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

• Use only genuine AROR replacement parts to assure compatible
pressure rating and longest service life.
• 61268 for repair of air motor section.
• 637177 for repair of lower pump end of models 650453-5 and
650453-11.
• Order lower pump end service parts separately for models
650453-7, 650453-8, 650453-9 and 650453-10.

GENERAL DESCRIPTION

• The ARO 9:1 ratio basic pump assembly consists of a 4-1/4" air mo-
tor, spacer section and two-ball lower pump end. The 4-1/4" air mo-
tor is a reciprocating type with pneumatic control circuit and
reversing valve. No working springs or piston connected trip rods
are used to reverse the air motor piston.

SPACER SECTION

• The air motor is connected to the lower pump end with a spacer tube
and solvent cup. This allows for lubrication of the upper packing
gland and to prevent air motor contamination because of normal
wear and eventual leakage through the material packing gland.

LOWER PUMP END

• The two-ball design provides for easy priming of the lower foot valve
and the double acting feature is standard in all ARO industrial
pumps. Material is delivered to the pump discharge outlet on both
the up and down stroke.
RATIO X REGULATED AIR PRESSURE TO AIR MOTOR = MAXIMUM
FLUID PRESSURE.
• The 9:1 ratio is on expression of the relationship between the air mo-
tor area and the lower pump end area. When 150 p.s.i. (10.3 bar) air
pressure is supplied to the air motor, the lower pump end will devel-
op a maximum of 1,350 p.s.i. (93.1 bar) fluid pressure (at no flow). As
the fluid control is opened, the flow rate will increase as the air motor
cycle rate increases to keep up with the demand.

OPERATING PRECAUTIONS

•
DO NOT exceed maximum working pressure of 1,350 p.s.i. (93.1
bar) at 150 p.s.i. (10.3 bar) air inlet pressure. HEED ALL WARN-
INGS.
• WARNING: HIGH PRESSURE DEVICE. Improper usage of
this equipment could result in serious injury. The possibility of injec-
tion into the flesh is a potential hazard. Never allow any part of the
human body to come in front of or in direct contact with the material
outlet. An injection injury can be serious. If injection should occur,
contact a qualified physician immediately for treatment.
• COMPONENT RUPTURE. This pump is capable of producing high
material pressure as stated on pump model plate.
• Be sure material hoses and other components are able to withstand
fluid pressures developed by this pump.
INGERSOLL RAND COMPANY
209 NORTH MAIN STREET -- BRYAN, OHIO 43506
(800) 495--0276 FAX (800) 892--6276
D
www.ingersollrandproducts.com
650453-X
2-BALL BASIC PUMP
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
CCN 81496986
2010
E

PUMP DATA

MODELS 650453-X
"A"
"B"
NOTE: Dimensions are shown in inches and (mm), supplied for reference only and are
typically rounded up to the nearest 1/16 inch.
Model Packing Pump
Number Material Type
PTFE 55 gal
650453-5
PTFE/Leather Stub
650453-7
UHMW-PE 55 gal
650453-8
UH / Leather Stub
650453-9
650453-10 UHMW-PE Stub
PTFE Stub
650453-11
650453-X
RELEASED: 10-24-92
REVISED: 1-6-03
(REV. G)
Air Inlet (female)
1/2 - 14 N.P.T.F. - 1
65445-B Air Motor
(see 6544X-X manual)
Material Outlet (female)
3/4 - 14 N.P.T.F. - 1
FIGURE 1
"C"
"A" "B" "C"
59-1/4" 37-1/8" Immersed
32-11/16" 10-9/16" 1-1/2" NPT
59-1/4" 37-1/8" Immersed
32-11/16" 10-9/16" 1-1/2" NPT
32-11/16" 10-9/16" 1-1/2" NPT
32-11/16" 10-9/16" 1-1/2" NPT