Ingersoll-Rand ARO 66612B-244-C Operator's Manual

Ingersoll-Rand ARO 66612B-244-C Operator's Manual

1" diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to the Model Description Chart to match the pump material
options.
637118-C for air section repair (see page 8).
637119-XXX-C for fluid section repair with seats (see page 5).
637119-XX-C for fluid section repair without seats (see page 5).
637167 Abrasion Resistant Conversion Kit is available for use in heavy
and abrasive material applications (see page 5).
PUMP DATA
Models . . . . . . . . . . . . see "Model Description Chart" for "-XXX"
Pump Type . . . . . . . . . Metallic Air Operated Double Diaphragm
Material . . . . . . . . . . . . see "Model Description Chart"
Weight . . . . Aluminum . . . . . . . . . . . 19 lbs (8.62 kgs)
Cast Iron . . . . . . . . . . . . 31 lbs (14.06 kgs)
Stainless Steel . . . . . . . . 28.95 lbs (13.13 kgs)
[add 8 lbs (3.63 kgs) for cast iron air motor section]
Maximum Air Inlet Pressure . . . . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure . . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate (flooded inlet) . . 35 gpm (133 lpm)
Displacement / Cycle @ 100 psig
Standard Diaphragm....................0.16 gal. (0.60 lit.)
Composite PTFE Diaphragm......0.14 gal. (0.525 lit.
Maximum Particle Size . . . . . . . . . . . 1/8" dia. (3.2 mm)
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal . . . . . . . . . . . . . . . . . -20⁰ to 180⁰ F (-29⁰ to 82⁰ C)
E.P.R. / EPDM . . . . . . . . . . .-60⁰ to 280⁰ F (-51⁰ to 138⁰ C)
Hytrel® . . . . . . . . . . . . . . . . -20⁰ to 180⁰ F (-29⁰ to 82⁰ C)
Neoprene . . . . . . . . . . . . . 0⁰ to 200⁰ F (-18⁰ to 93⁰ C)
Nitrile . . . . . . . . . . . . . . . . . 10⁰ to 180⁰ F (-12⁰ to 82⁰ C)
Polypropylene . . . . . . . . 32⁰ to 175⁰ F (0⁰ to 79⁰ C)
Polyurethane . . . . . . . . . . -10⁰ to 150⁰ F (-23⁰ to 66⁰ C)
Kynar® PVDF . . . . . . . . . . . 10⁰ to 200⁰ F (-12⁰ to 93⁰ C)
Santoprene®. . . . . . . . . . . -40⁰ to 225⁰ F (-40⁰ to 107⁰ C)
PTFE . . . . . . . . . . . . . . . . . . 40⁰ to 225⁰ F (4⁰ to 107⁰ C)
Composite PTFE . . . . . . 14⁰ to 194⁰ F (-10⁰ to 90⁰ C)
Viton® . . . . . . . . . . . . . . . . . -40⁰ to 350⁰ F (-40⁰ to 177⁰ C)
Dimensional Data . . . . . . . . . . . . . . . see page 10 and 11
Noise Level @ 70 psig, 60 cpm
 Tested with 93110 muffler installed.
The pump sound pressure levels published here have been updated to an Equiv-
alent Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CA-
GI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart. However, certain combina-
tions may not be recommended, consult a representative or the factory if you
have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET - BRYAN, OHIO 43506
(800) 495-0276
FAX (800) 892-6276
arozone.com
1" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
OPERATING OR SERVICING THIS EQUIPMENT.
)
. . 78.3 dB(A)
© 2018
CCN 81376642
66610X-X-C
6661XX-XXX-C
1'' DIAPHRAGM PUMP
ALUMINUM / CAST
STAINLESS STEEL
RELEASED:
8-24-89
REVISED:
12-14-18
(REV: AL)
SINGLE
MANIFOLD
IRON PUMP
PUMP
DUAL
MANIFOLD
Figure 1

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Summary of Contents for Ingersoll-Rand ARO 66612B-244-C

  • Page 1 OPERATOR’S MANUAL 66610X-X-C INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED: 8-24-89 REVISED: 12-14-18 (REV: AL) 1” DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS 6661XX-XXX-C 1’’...
  • Page 2: Model Description Chart

    MODEL DESCRIPTION CHART 6661 X X CENTER BODY MATERIAL 0 - Aluminum, NPTF 1 - Cast Iron, NPTF 2 - Aluminum, BSP 3 - Cast Iron, BSP FLUID CAP / MANIFOLD MATERIAL (Steel Hardware) 0 - Aluminum, Single 1 - Stainless Steel, Single 2 - Cast Iron, Single 9 - Stainless Steel, Dual (Stainless Steel Hardware)
  • Page 3: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. HAZARDOUS MATERIALS. Can cause WARNING serious injury or property damage. Do not attempt EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS STATIC SPARK HAZARDOUS PRESSURE to return a pump to the factory or service center that contains hazardous material.
  • Page 4: General Description

    FLUID SECTION DISASSEMBLY GENERAL DESCRIPTION 1. Remove top manifold(s). The ARO diaphragm pump offers high volume delivery even 2. Remove (22) balls, (19) “O” rings and (21) seats. at low air pressure and a broad range of material compati- bility options available. Refer to the model and option chart. 3.
  • Page 5 PARTS LIST / 66610X-X-C FLUID SECTION Fluid Section Service Kits (637119-XXX-C OR 637119-XX-C) For Fluid Kits With Seats:  637119-XXX-C Fluid Section Service Kits include: Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to -XXX in chart below), Diaphragms (see DIAPHRAGM Option, refer to -XXX in chart below), plus “O”...
  • Page 6 6661X0, 1XA, 1X2, 1X9, 1XC and 1XD - PARTS LIST / FLUID SECTION COLOR CODE TORQUE REQUIREMENTS DIAPHRAGM BALL NOTE: DO NOT OVERTIGHTEN FASTENERS MATERIAL COLOR COLOR (14) Bolt, 25 - 30 ft lbs (33.9 - 40.7 Nm). Acetal Orange OPTIONAL Nitrile Red (--)
  • Page 7: Torque Requirements

    6661X1, 6661XB - PARTS LIST / FLUID SECTION COLOR CODE TORQUE REQUIREMENTS DIAPHRAGM BALL NOTE: DO NOT OVERTIGHTEN FASTENERS MATERIAL COLOR COLOR (14) Bolt, 25 - 30 ft lbs (33.9 - 40.7 Nm). Acetal Orange (26) Bolts and (29) nuts, 120 - 140 in. lbs (13.6 - 15.8 Nm). Nitrile Red (--) Red ( •...
  • Page 8: Pilot Valve Disassembly

    PARTS LIST / 66610X-X-C AIR MOTOR SECTION  Indicates parts included in 637118-C Air Section Service Kit. SERVICE KIT NOTE: Service Kit 637118-C is a general repair kit for all 1” and larger ARO diaphragm pump air motors. It contains extra “O” Rings and other parts that may not be needed to service this model.
  • Page 9: Pilot Valve

    PARTS LIST / 66610X-X-C AIR MOTOR SECTION IMPORTANT BE CERTAIN TO ORIENT (115) SPACER LEGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION. MAJOR VALVE See cross section detail, gure 5. Figure 4 195A 195A 195B PILOT VALVE MAJOR VALVE CROSS SECTION DETAIL 109 110 112 114 111 116 LUBRICATION /...
  • Page 10: Troubleshooting

    TROUBLE SHOOTING Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow. Check for diaphragm rupture. Check air supply. Check tightness of diaphragm nut. Check for plugged outlet hose. Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge. Check for kinked (restrictive) or collapsed inlet Check connections of suction plumbing.
  • Page 11: Air Inlet

    DIMENSIONAL DATA - 6661X1, 6661XB (Dimensions shown are for reference only, they are displayed in inches and millimeters (mm)). 1- 11 1/2 NPTF -1 (66610X, 66611X) 1 - 11 BSP (66612X, 66613X) 8” 8-9/16” (203 mm) (217.5 mm) Outlet 12-7/16” 11-9/16”...
  • Page 12 PN 97999-100 Page 12 of 12 66610X-X-C...

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