Front Gearcase - Polaris Ranger 800 HD Owner's Manual

Gearcases

Front Gearcase

Always check and change the front gearcase oil at the intervals outlined
in the Periodic Maintenance Chart beginning on page 57. Maintain the
oil level even with the bottom thread of the fill plug hole.
Refer to the Gearcase Specifications Chart on page 66 for recommended
lubricants, capacities and torque specifications. See page 110 for the
part numbers of POLARIS products.
Oil Check
The front gearcase fill plug is located
on the right side of the front gearcase.
1. Position the vehicle on a level
surface.
2. Remove the fill plug. Check the
oil level.
3. Add the recommended oil as
needed.
4. Reinstall the fill plug. Torque to
specification.
Oil Change
1. Support the vehicle securely with a jackstand.
2. Remove the front tire on the driver's side.
3. Remove the fill plug.
4. Place a drain pan under the drain plug on the bottom right-hand
side.
5. Remove the drain plug. Allow the oil to drain completely.
6. Clean and reinstall the drain plug. Torque to specification.
7. Add the recommended oil.
8. Reinstall the fill plug. Torque to specification.
9. Check for leaks. Dispose of used oil properly.
MAINTENANCE
Fill
Plug
Drain
Plug
69