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Summary of Contents for Powerhouse PH1000i
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Page 1: Operating Instructions
PH1000i Digital Inverter Generator OPERATING INSTRUCTIONS PLEASE READ THIS MANUAL CAREFULLY BEFORE USING PH1000i OM 2010-04-05... -
Page 2: Quick Start
However, continually stopping the generator without disconnecting all loads can cause damage to the generator or appliances. Turn off all connected appliances and disconnect from the generator. • Turn the ignition switch to the OFF position. PH1000i OM 2010-07-13... -
Page 3: Preface
PREFACE Thank you for purchasing a POWERHOUSE generator. This manual covers operation and maintenance of POWERHOUSE generator model PH1000i. All information in this publication is based on the latest product information available at the time of approval for printing. We reserve the right to make changes at any time without notice and without incurring any obligation. -
Page 4: Table Of Contents
CONTENTS ............................ 4 1. SAFETY INSTRUCTIONS ......................5 2. COMPONENT IDENTIFICATION ....................7 2.1 Control panel PH1000i ......................8 2.2 Serial number and bar code identification and location ............9 3. PRE-OPERATION CHECK ....................... 10 ... -
Page 5: Safety Instructions
To ensure safe operation Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped. Keep away from cigarette smoke and sparks when refueling the generator. Wipe up spilled gasoline at once. PH1000i OM 2010-07-13... - Page 6 Do not operate the generator in rain or snow and do not let it get wet. ■ Do not install this generator inside a compartment. Doing so may lead to overheating and consequently, fire. It may also lead to death by asphyxiation. ■ Do not modify the enclosure of this generator. PH1000i OM 2010-07-13...
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Page 7: Component Identification
2. COMPONENT IDENTIFICATION Spark Plug Fuel Cap Access Cover Cover Control Panel Choke Lever Starter Grip Exhaust Grill Fuel Lever Maintenance Cover PH1000i OM 2010-07-13... -
Page 8: Control Panel Ph1000I
2.1 Control panel PH1000i Run Light Overload Low Oil Light Alarm 120V ~ 20A Light Duplex Receptacle Battery Charge Receptacle 12V ~ 5A 120V ~ 20A Circuit Breaker Overload Battery Charge Reset Button Circuit Breaker (Green) Grounding Terminal Engine Switch... -
Page 9: Serial Number And Bar Code Identification And Location
On the packing carton. Please record this information below and keep this manual in a safe place along with the bill of sale. Engine Serial Number __________________________________ Bar Code Number _______________________________ Date of Purchase ________________________________ Name of Selling Dealership ________________________________ PH1000i OM 2010-07-13... -
Page 10: Pre-Operation Check
If the oil level is below the end of the dipstick, refill the recommended oil up to the top of the oil filler neck. ■ Running the engine with insufficient oil can cause serious engine damage. Upper Level Dip Stick Upper Level Lower Level Oil Fill Hole PH1000i OM 2010-07-13... -
Page 11: Check The Fuel Level
Gasoline containing alternate fuels If you decide to use a gasoline containing ethanol, be sure its octane rating is lower than the specification. Do not use a blend that contains more than 10% ethanol. Do not use gasoline containing methanol. PH1000i OM 2010-07-13... -
Page 12: Check The Air Cleaner
■ Never run the engine without the air cleaner. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through the carburetor, into the engine. Air Cleaner Case Air Cleaner Element Maintenance Cover Cover Screw Air Cleaner Cover Air Cleaner Screw PH1000i OM 2010-07-13... -
Page 13: Operating Instructions
■ Do not allow the starter grip to snap back. Return it slowly by hand. ■ Do not let the starter rope rub against the generator body or the rope will wear out prematurely. Choke Starter Grip Fuel Valve Engine Switch PH1000i OM 2010-07-13... -
Page 14: High Altitude Operation
10°F (5.5°C) increase in temperature above 85°F (29°C). The normal operating range of this generator is -20° to 113° F (-29° to 45°C). ■ Do not operate the generator when the ambient temperature is below -20°F (-29°C). ■ Do not operate the generator when the ambient temperature exceeds 113°F (45°C). PH1000i OM 2010-07-13... -
Page 15: Generator Use
4.3 Gen nerator use Be sure t o ground the e generator w when loads a re connected ■ To preven nt electrical s shock from fa aulty applianc ces, the gene erator should d be grounde d. Connect a a length of he eavy cable be etween the g... - Page 16 The DC receptacle can be used while the AC power is in use. If you use both at the same time, be sure not to exceed the total power for AC and DC. ■ Most appliance motors require more than their rated wattage for start-up. PH1000i OM 2010-07-13...
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Page 17: Ac Application
4.4 AC application 1. Start the engine and make sure only the output (Run) indicator light (Green) comes on. 2. Confirm that the appliance to be used is switched off before plugging into the control panel. Run Light (Green) 120V ~ 20A Duplex Receptacle ■... -
Page 18: Output And Overload Lights
(green) may go on simultaneously. This is normal if the overload indicator light (red) goes off after about four (4) seconds. If the overload indicator light (Red) stays on, consult your generator dealer. Overload Light (Red) 120V ~ 20A Duplex Receptacle Overload Reset Button (Green) PH1000i OM 2010-07-13... -
Page 19: Dc Application
■ Do not attempt to start an automobile engine with the generator still connected to the battery. The generator may be damaged. ■ Connect the positive charging cord to the positive battery terminal. Do not reverse the charging cables, or serious damage to the generator and/or battery may occur. PH1000i OM 2010-07-13... -
Page 20: Low Oil Alarm System
4.7 Low oil alarm system The low oil alarm system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the low oil alarm system will automatically shut down the engine (the engine switch will remain in the ON position). -
Page 21: Stopping The Engine
Continually stopping the generator with a load applied can lead to damage of the control module. Normal Shutdown Turn off all connected appliances and disconnect from the generator. Turn the ignition switch to the OFF position. Engine Switch PH1000i OM 2010-07-13... -
Page 22: Maintenance
Carbon monoxide is a poisonous gas. The emission of fuel vapors is a source of pollution as well. The POWERHOUSE® generator engine utilizes a precise air-fuel ratio and emission control system to reduce the emissions of carbon monoxide, NO , hydrocarbons, and evaporative fuel emissions. - Page 23 POWERHOUSE® have been manufactured to the same production standard as the original parts. The use of replacement parts or accessories which are not designed by POWERHOUSE® may affect the engine emission performance. The manufacturers of replacement parts and accessories have the responsibility to guarantee that their replacement products will not adversely affect emission performance.
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Page 24: Maintenance Schedule
(3) These items should be serviced by an authorized dealer unless the owner has the proper tools and is mechanically proficient. See the shop Manual. Service Period for Oil Changes Temperature Normal –100 hr 77°F (25°C) 95 hr 86°F (30°C) 85 hr 95°F (35°C) 70 hr 104°F (40°C) PH1000i OM 2010-07-13... -
Page 25: Changing Oil
Dip Stick Upper Level Lower Level Oil Fill Hole ■ Please dispose of used motor oil in a manner that is compatible with the environment and local disposal regulations. Do not throw it in the trash or pour it on the ground. PH1000i OM 2010-07-13... -
Page 26: Air Cleaner Service
5. Reinstall the air cleaner element and the air cleaner cover. Tighten the cover screw securely. 6. Reinstall the maintenance panel and tighten the screw securely. Air Cleaner Case Air Cleaner Element Maintenance Cover Air Cleaner Cover Cover Screw Air Cleaner Screw PH1000i OM 2010-07-13... -
Page 27: Spark Plug Maintenance
1. Loosen the cover screw and remove the spark plug maintenance cover. Spark Plug Access Cover Screw 2. Remove the spark plug cap. 3. Clean any dirt from around the spark plug base. 4. Use the supplied wrench to remove the spark plug. Spark Plug Cap Spark Plug Wrench PH1000i OM 2010-04-05... - Page 28 ■ The spark plug must be securely tightened. An improperly tightened plug can become very hot and possibly damage the generator. ■ Never use a spark plug with an improper heat range. ■ Never use a spark plug without damping resistance or it will cause no AC output. PH1000i OM 2010-07-13...
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Page 29: Spark Arrestor Maintenance
2. Remove the two M4 screws holding the spark arrester to the muffler. 3. Use a stiff wire brush to remove carbon deposits from the spark arrester screen. 4. Inspect the screen for holes, and replace it if necessary. Spark Arrestor M4 Screws Muffler Grill M6 Screws PH1000i OM 2010-07-13... -
Page 30: Transporting And Storage
Exercise the generator by running it with at least a 1/2 load (450W) for 60 minutes per month. Gasoline fuel treatments to prevent contamination of your fuel supply are available from your dealer. Fuel varnishing necessitating replacement of the carburetor is not a warrantable failure. PH1000i OM 2010-07-13... -
Page 31: Before Storing The Unit For An Extended Period
11. Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed. Storing the engine in this position will help to protect it from internal corrosion. PH1000i OM 2010-07-13... -
Page 32: Troubleshooting
Set the plug side electrode on the cylinder head to ground. Pull the recoil starter, sparks should jump across the gap If the engine still does not start, take it to an authorized generator dealer Ground Wire Spark Plug Cap Spark Plug PH1000i OM 2010-07-13... -
Page 33: Appliance Does Not Operate
■ Take the electrical appliance or equipment to an electrical shop for repair. 7.3 No output at the DC receptacle: Reset the circuit breaker. Is the circuit breakers tripped? Take generator authorized Powerhouse service center. PH1000i OM 2010-07-13... -
Page 34: Specifications
Oil Capacity 8.5 oz. (250ml) Fuel tank capacity 0.8 gal (2.9 L) Continuous running time at ¼ 3.7 ~ 9.6 hours and Continual load Noise level (no load ~ full load) 55 ~ 64 dB dB@ 23’ (7m) PH1000i OM 2010-07-13... - Page 35 0.024-0.028 in (0.6-0.7 mm) Valve Clearance (Intake) 0.0039±0.0008 in (0.10±0.02mm) Valve Clearance (Exhaust) 0.0059±0.0008 in (0.15±0.02mm) Dimensions Overall dimension (L×W×H) in (mm) 18.3 x 9.8 x 15.1 in. (464.8 x 248.9 x 393.7 mm) Dry weight 30.8 lbs.(13.8Kgs) PH1000i OM 2010-07-13...
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Page 36: Warranty And Consumer Information
Proof of purchase and the serial number is required. Coverage Pre-approved parts and labor costs will be covered by POWERHOUSE® for any failure that is proven to be a failure in material or workmanship under normal use during the applicable warranty time period. This coverage is limited to parts, labor and ground shipping of repair parts. -
Page 37: California Emissions Control Warranty Statement
SOREs must be designed, built, and equipped to meet the State's stringent anti-smog standards. Coast Distribution System Inc. (POWERHOUSE®) must warrant the emissions control system on your SOREs for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your SOREs. -
Page 38: Emission Control System Warranty
9.2 EMISSION CONTROL SYSTEM WARRANTY Your POWERHOUSE® generator engine complies with U.S. Environmental Protection Agency, Environment of Canada, and the state of California (if the model is certified by CARB). The following systems and/or parts are covered by this warranty. Failures or improper operation of the following systems and components will be diagnosed and repaired with no charge for labor or parts. -
Page 39: Apendix B - Emission Control System
3. A catalyst is built into the muffler to further treat the engine exhaust. 4. A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust. Contact your authorized POWERHOUSE® service center to obtain the correct replacement parts and service on this system. -
Page 40: Apendix C - Safety And Charging Instructions
DETERMINE WHICH POST OF BATTERY IS GROUNDED (CONNECTED) TO THE CHASSIS. IF NEGATIVE POST IS GROUNDED TO CHASSIS (AS IN MOST VEHICLES), SEE ITEM (v). IF POSITIVE POST IS GROUNDED TO THE CHASSIS, SEE ITEM (vi); PH1000i OM 2010-07-13... - Page 41 (p) THE GENERATOR (STATOR WINDING) IS ISOLATED FROM THE FRAME AND FROM THE AC RECEPTACLE GROUND PIN. (q) ELECTRICAL DEVICES THAT REQUIRE A GROUNDED RECEPTACLE PIN CONNECTION WILL NOT FUNCTION IF THE RECEPTACLE GROUND PIN IS NOT FUNCTIONAL. PH1000i OM 2010-07-13...
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