Related Manuals for Powerhouse PH4000Ri/E
Summary of Contents for Powerhouse PH4000Ri/E
- Page 1 POWERHOUSE ® PH4000Ri/E Electronic Fuel-Injected Digital Inverter Generator Owner’s Manual PLEASE READ THIS MANUAL CAREFULLY BEFORE USING...
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Page 2: Quick Start
• The TC2-P Battery Charger also includes an alligator clip cable that plugs into the T-style male DC CAUTION connector of the charger, allowing you to connect the clips to the terminals for batteries powering other equipment. For POWERHOUSE generators, for ease of use, it is suggested that you connect ®... - Page 3 • Make sure the remote switch is off. If the remote switch remains on for extended periods of time, it will CAUTION drain the battery. If the remote switch is on after the generator has been shut down, the remote switch will flash to remind you to turn it off. PH4000Ri/E Owner’s Manual...
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Page 4: Fcc Information
• Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. PH4000Ri/E Owner’s Manual... -
Page 5: Preface
If you have a problem with this generator, do not return it to the store where you purchased it. For warranty support call 1-877-544-4449 from 8am to 6pm ET, email us at warranty@powerhouse-products.com or send a fax to 1-855-242- 8922. -
Page 6: Table Of Contents
Contents Quick start ....................................2 FCC Information ..................................4 Preface ....................................5 1. The PH4000Ri/E computer-controlled fuel and ignition system ..................7 2. Using the handles ................................8 3. Safety instructions ................................9 4. Component identification ...............................10 4.1. PH4000Ri/E Generator ............................10 4.2. PH4000Ri/E Control Panel ..........................11 5. -
Page 7: The Ph4000Ri/E Computer-Controlled Fuel And Ignition System
1. The PH4000Ri/E computer-controlled fuel and ignition system This generator has a computer-controlled fuel and ignition system. An on-board computer, referred to in this manual as an ECU (Engine Control Unit) utilizes a series of virtual maps (lookup tables) that provide values for various aspects of engine performance. -
Page 8: Using The Handles
2. Slide the handles into the body of the generator until they are fully seated. 3. Rotate each grip clockwise to lock the handles in place. Handle stowed Embedded Handle Embedded Handle and locked Telescoping handle Telescoping handle Unlocking rotation Locking rotation PH4000Ri/E Owner’s Manual... -
Page 9: Safety Instructions
• Do not operate the generator in rain or snow and do not let it get wet. • Do not install this generator inside a compartment. Doing so may lead to overheating and consequently, fire. It may also lead to death by asphyxiation. • Do not modify the enclosure of this generator. PH4000Ri/E Owner’s Manual... -
Page 10: Component Identification
4. Component identification 4.1. PH4000Ri/E Generator Gas gauge Gas cap Telescoping handle Maintenance Control door panel Starter grip Engine oil access door Stabilizing Pneumatic rubber feet tire PH4000Ri/E Owner’s Manual... -
Page 11: Ph4000Ri/E Control Panel
4.2. PH4000Ri/E Control Panel Battery charge circuit breaker Digital display SYSTEM FLOATING SYSTEM FLOATING SYSTEM FLOATING RESEAU FLOTTANT RESEAU FLOTTANT RESEAU FLOTTANT Fault code button Remote switch Ignition switch Battery charge receptacle Low oil alarm light (red) Overload Reset button (green) -
Page 12: Serial Number And Bar Code Identification And Location
Name of Selling Dealership Please go to www.powerhouse-products.com/register and register your unit today. Online registration will be accepted as proof of purchase. Online registration will make sure you are protected in the event you have lost your receipt, and will significantly speed the process in the event warranty service is necessary. -
Page 13: Pre-Operation Check
32° F (0° C). For temperatures below 32° F, use SAE 0W-30 or 0W-40 viscosity oil. Refer to Operating at Extreme Temperatures for more information. • Synthetic oil is approved for use in POWERHOUSE generators generally, and is recommended ®... -
Page 14: Check The Fuel Level
If you notice any undesirable operating symptoms while using a gasoline that contains ethanol, or one that you think contains ethanol, replace it with a gasoline that you know has the proper blend. PH4000Ri/E Owner’s Manual... -
Page 15: Check The Air Cleaner
ECU and the fuel pump. 1. Loosen the cover screws and remove the maintenance door. 2. Connect the quick connect cable to the battery wiring harness. 3. Replace the maintenance door and tighten the cover screws. PH4000Ri/E Owner’s Manual... -
Page 16: Battery Removal And Replacement
ECU, and the stepper motor, as long as the key is in the ON position. Although the PH4000Ri/E is equipped with a sleep mode that shuts down these components when the generator is not running, the sleep mode circuit will still be monitoring the generator, and over time this circuit will drain the battery below the 10V necessary to start the generator. -
Page 17: Operating Instructions
3. Turn the key to the START position and hold it there until the engine is running or for a maximum of 10 seconds. Release and repeat if necessary. Remote Switch SYSTEM FLOATING SYSTEM FLOATING SYSTEM FLOATING RESEAU FLOTTANT RESEAU FLOTTANT RESEAU FLOTTANT Ignition Switch Electric Start PH4000Ri/E Owner’s Manual... -
Page 18: Manual Start
• Always place the remote switch on the control panel in the “OFF” position when not in use for an extended period of time, to prevent running down the battery. The remote switch will flash if the remote switch is on while the generator is not running. Stop Button PH4000Ri/E Owner’s Manual... -
Page 19: High Altitudes
0W-40 oil is no thinner than straight 40W. • Do not operate the generator when the ambient temperature is below 0°F (-18°C). CAUTION • Do not operate the generator when the ambient temperature is above 113° F (45° C). PH4000Ri/E Owner’s Manual... -
Page 20: Generator Use
• Most appliance motors require more than their rated wattage for start-up. • It is normal for the run time indicator to have 1-2 hours on the meter from the factory for testing and quality assurance inspections. PH4000Ri/E Owner’s Manual... -
Page 21: Digital Display
Within a few seconds of illumination, the display will begin to show new data, and at that point the generator is ready to supply power. U: 000.0 V I: 00.0 A Fault code button P: 0000 W Data fields T: 000.0 H IIIII FUEL P: 0261 Low Oil indicator (red) Example fault code PH4000Ri/E Owner’s Manual... -
Page 22: Fault Codes
Wattage (P) data field. For a detailed list of the fault codes and their meanings, as well as how to use the information, refer to the PH4000Ri/E Service Manual, available for free download from the www.powerhouse-products.com web site. -
Page 23: Ac Application
Disconnect the appliance and examine it for signs of malfunction. U: 000.0 V I: 00.0 A P: 0000 W T: 000.0 H IIIII FUEL PH4000Ri/E Owner’s Manual... -
Page 24: Generator Overload
• The 120 V receptacles will not supply voltage, regardless of breaker settings. If your generator exhibits this behavior (it only idles, producing no voltage), refer to the PH4000Ri/E Service Manual, available for free download from the www.powerhouse-products.com web site, for troubleshooting instructions for the inverter. -
Page 25: Dc Application
• KEEP OUT OF REACH OF CHILDREN. • The DC receptacle may be used while the AC power is in use. NOTE • An overloaded DC circuit will trip the DC circuit breaker. If this happens, reset the circuit breaker to resume operation. PH4000Ri/E Owner’s Manual... -
Page 26: Powering 12V Dc Devices
DC receptacle using the procedure given in Charging External Batteries. If however, you do trip the DC breaker, press the breaker reset button located next to the DC receptacle on the control panel. PH4000Ri/E Owner’s Manual... -
Page 27: Low Oil Alarm System
CAUTION extended period of time, to prevent running down the battery. The remote indicator light will illuminate and flash if the remote switch is on while the generator is not running. Stop Button Ignition Stop Button (Red) PH4000Ri/E Owner’s Manual... -
Page 28: Air Conditioner Operation
Contact your air conditioner dealer if you consistently have problems starting your air conditioner with the generator. This generator is not generally recommended for air conditioners exceeding 13,500 BTUs. PH4000Ri/E Owner’s Manual... -
Page 29: Maintenance
The parts making up the emission control system applied to POWERHOUSE engine have been specifically approved ® and certified by the regulatory agencies. You can trust that the replacement parts supplied by POWERHOUSE have been ® manufactured to the same production standard as the original parts. The use of replacement parts or accessories which are not designed by POWERHOUSE may affect the engine emission performance. - Page 30 Refer to the Warranty section of this owner’s manual for more information. The air quality index label is designed to be permanently affixed to the generator and removal should not be attempted. (Example Label) PH4000Ri/E Owner’s Manual...
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Page 31: Maintenance Schedule
(3) These items should be serviced by an authorized dealer unless the owner has the proper tools and is mechanically proficient. See the Service Manual. Service Period for Oil Changes Normal Operating Temperature Normal –100 hr 77°F (25°C) 95 hr 86°F (30°C) 85 hr 95°F (35°C) 70 hr 104°F (40°C) PH4000Ri/E Owner’s Manual... -
Page 32: Changing Oil
Recommended oil is SAE 10W-30 or 15W-30 when ambient temperature is above 32° F (0° C). SAE 0W-30 or 0W-40 is recommended if operating temperatures are below 32° F (0° C). Synthetic oil is approved for use in POWERHOUSE generators generally, and is recommended when operating the ®... -
Page 33: Air Cleaner Service
5. Reinstall the air filter element and the air cleaner cartridge. Tighten the cartridge screws securely. 6. Reinstall the maintenance door and tighten the screws securely. Air Cleaner Cartridge Air Cleaner Element Maintenance Door Air Cleaner Case PH4000Ri/E Owner’s Manual... -
Page 34: Spark Plug Service
• Never use a spark plug with an improper heat range. • Always use an F7RTC resistor-type spark plug. Using a non-resistor spark plug will interfere with AC output and the electronics, and may prevent the engine from starting. PH4000Ri/E Owner’s Manual... -
Page 35: Spark Arrester Maintenance
3. Clean the spark arrestor with a stiff wire brush. 4. Replace if the wire mesh is perforated or torn. 5. Reinstall the spark arrester and the clamp. 6. Reinstall the exhaust grill. Clamp Exhaust Grill Spark Arrester PH4000Ri/E Owner’s Manual... -
Page 36: Transporting & Storage
“OFF”. Avoid placing the generator in direct sunlight when storing. • If the generator is left in an enclosed area or vehicle, high temperatures inside could cause residual WARNING fuel to vaporize resulting in possible explosion. PH4000Ri/E Owner’s Manual... -
Page 37: Infrequent Use
(1800W) for 15 minutes per month. Gasoline fuel treatments (such as STA-BIL ) to prevent contamination of your fuel ® supply are available from your dealer. • Fuel varnishing necessitating replacement of the fuel injector is not a warrantable failure. NOTE PH4000Ri/E Owner’s Manual... -
Page 38: Troubleshooting
Is the battery fuse missing or burned out? Charge or replace the battery. Is the battery dead? Take the generator to an authorized Check all connections between the POWERHOUSE service center. battery, control panel, and electric starter. ® PH4000Ri/E Owner’s Manual... -
Page 39: Engine Will Not Crank With The Key Or Remote Start
* The battery must have at least 10V to power the fuel pump and the ECU before it will start by any method. If the battery has a charge and the generator will not start, ensure that the battery is fully charged and try to start it again before proceeding to the next troubleshooting step. PH4000Ri/E Owner’s Manual... -
Page 40: Appliance Does Not Operate
• Take the electrical appliance or equipment to an electrical shop for repair. 9.4. No output at the DC receptacle Is the DC circuit breaker tripped? Reset the circuit breaker. Take the generator to an authorized POWERHOUSE service center. ® PH4000Ri/E Owner’s Manual... -
Page 41: Specifications
0.0031 - 0.0039 in (0.08 - 0.10 mm) Valve Clearance (Exhaust) 0.004-0.006 in (0.10 - 0.15 mm) Dimensions Overall dimension H×W×D in (mm) 23.25" x 23" x 25.8" (591 x 584 x 655mm) Dry weight, with battery 146.8 lbs (66.6kg) PH4000Ri/E Owner’s Manual... -
Page 42: Warranty And Consumer Information
® serial number is required. Coverage Pre-approved parts and labor costs will be covered by POWERHOUSE for any failure that is proven to be a failure in material or ® workmanship under normal use during the applicable warranty time period. This coverage is limited to parts, labor and ground shipping of repair parts. -
Page 43: California Emissions Control Warranty Statement
) as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of ® time, not to exceed 30 days. If you have any questions regarding your warranty coverage, you should contact the North America service center for POWERHOUSE ® products:... -
Page 44: Emission Control System Warranty
Catalyst • Exhaust manifold • Secondary air injection assembly Miscellaneous Pipes, tubes, hoses and clamps, o-rings, seals, and gaskets associated with the above systems. * Covered up to the first scheduled replacement only. See the Maintenance Schedule. PH4000Ri/E Owner’s Manual... -
Page 45: Appendix A - Emission Control System
3. A catalyst is built into the muffler to further treat the engine exhaust. 4. A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust. Contact your authorized POWERHOUSE service center to obtain the correct replacement parts and service on this system. -
Page 46: Appendix B - Safety And Charging Instructions
FUEL LINES, OR SHEET-METAL BODY PARTS. CONNECT TO A HEAVY GAUGE METAL PART OF THE FRAME OR ENGINE BLOCK; vii. CONNECT CHARGER AC SUPPLY CORD TO ELECTRIC OUTLET; AND viii. WHEN DISCONNECTING CHARGER, TURN SWITCHES TO OFF, DISCONNECT AC CORD, REMOVE CLIP FROM VEHICLE CHASSIS, AND THEN REMOVE CLIP FROM BATTERY TERMINAL. PH4000Ri/E Owner’s Manual... - Page 47 (p) THE GENERATOR (STATOR WINDING) IS ISOLATED FROM THE FRAME AND FROM THE AC RECEPTACLE GROUND PIN. (q) ELECTRICAL DEVICES THAT REQUIRE A GROUNDED RECEPTACLE PIN CONNECTION WILL NOT FUNCTION IF THE RECEPTACLE GROUND PIN IS NOT FUNCTIONAL. PH4000Ri/E Owner’s Manual...
- Page 48 POWERHOUSE Products DTS Manufacturing 7930 S.W. Burns Way, Unit C Wilsonville, OR 97070 www.powerhouse-products.com BCN # Label For This Unit Remote Serial Number Label This manual version applies to BCNs equal to or greater than: 140915415155001 PH4000Ri/E Owner’s Manual (Revision 2014-08-27)
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