Related Manuals for Hilti DS TS20-E
Summary of Contents for Hilti DS TS20-E
- Page 1 DS TS20-E Operating instructions Printed: 08.07.2013 | Doc-Nr: PUB / 5069686 / 000 / 01...
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Page 2: Table Of Contents
ORIGINAL OPERATING INSTRUCTIONS DS TS20-E 3×480 V electric wall saw Contents Page It is essential that the operating instructions are read before the machine is operated for the first time. 1. General safety rules Always keep these operating instructions together with the machine. - Page 3 Parts and equipment Saw head Blade guard - center section Power supply Blade guard – side section Remote control unit Guide rail with end stop Power cable Accessory box with rail support and toolbox Control cable Transport trolley - accessories Water hose Transport trolley –...
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Page 4: General Safety Rules
General safety rules 1. General safety rules Personal Safety Stay alert, watch what you are doing and use com- WARNING! Read and understand all instructions. mon sense when operating a power tool. Do not use Failure to follow all instructions listed below may result a tool while tired or under the influence of drugs, al- in electric shock, fire and/or serious personal injury. - Page 5 General safety rules trained persons. Tools are dangerous in the hands of untrained users. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.
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Page 6: Specific Safety Rules And Symbols
Specific safety rules and symbols 2. Specific safety rules and symbols i) Wear respiratory protection if the work causes dust. j) Keep children and other persons away from the work- ing area. WARNING k) Do not allow other persons to touch the machine or the extension cord. - Page 7 STOP STOP d) Damaged or faulty switches must be replaced at a Hilti service center. Do not use the machine if it cannot STOP STOP be switched on and off correctly. e) Have the machine repaired only by a trained electri-...
- Page 8 Fit the blades the right way round (observe correct and must have been trained in their safe application by direction of rotation). a Hilti specialist. Use of blades with laser-welded segments can reduce b) The user and any other persons in the vicinity must the risk of segments breaking and flying off.
- Page 9 Specific safety rules and symbols No modifications may be made to the saw system. water in < 39°F Modification of the factory-set drive parameters is stric- max 87psi tly prohibited. Safety instructions for transporting the equipment Avoid lifting and carrying heavy objects. Use suitable lifting equipment and means of transport and share heavy loads between several people.
- Page 10 ■ Water from the drilling and sawing slurry should be In these operating instructions, the DS TS20-E electric neutralized (e.g. by adding a large quantity of water wall saw is referred to as “the machine”.
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Page 11: Functional Description
Items supplied as standard Use of the equipment as intended The items supplied on the saw head trolley include: ● Saw head 1. The DS TS20-E is an electrically-powered, rail-guid- ● Power supply ed wall saw designed for cutting lightly to heavily-rein- ●... - Page 12 5 to 122° F *** –15°C to +50°C *** Operating / ambient temperature 5 to 113° F *** –15°C to +45°C *** Technical data for the DS TS20-E remote control unit DS RC-TS20 remote control unit Cable length 33 ft 10 m...
- Page 13 Functional description Technical data for the transport trolleys Saw head trolley Accessory trolley Dimensions loaded, L × W × H 41.7 × 29.5 × 42.4′′ 41.7 × 29.5 × 55.1′′ 1060 × 750 × 1080 mm 1060 × 750 × 1400 mm* Weight loaded ** 267.9 lb 200.7 lb...
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Page 14: Assembly
Assembly 4. Preparations at the workplace Electric power supply / fuse rating -CAUTION- Planning the cutting sequence, marking the Irrespective of whether using mains power or genera- cutting line and fastening points tor power, always check that an earth/ground conduc- 1. - Page 15 Assembly ■ Extension cables must be fully unrolled before the Cooling water connection (feed) wall saw is put into operation. Type plate Plug for saw head control cable Plug for saw head power cable Cooling water supply Cooling water connection (exit) 1.
- Page 16 2. Drill the anchor holes (depth and diameter in accor- dance with the manufacturer’s instructions). 3. Clean the holes (remove the drilling dust). 4. Insert and expand the anchors (e.g. Hilti HDI) using the setting tool. 5. Screw in the fastening screws (8.8 grade with collar nut, supplied in the accessory box) to their full depth by hand.
- Page 17 Anchor hole distance 17 inch (432 mm) 5.47 inch (139 mm) 14.21 inch (361 mm) 9.05 inch (230 mm) Main dimensions of the DS TS20-E (in inch / mm) Parts Designation Rail max. 20” (50 cm) max. 66” (170 cm) Rail clamp max.
- Page 18 Assembly A [°] B [cm] C [inch] ∅ 26 ∅ 30 ∅ 32 ∅ 36 ∅ 42 ∅ 48 0° 9.39 10.76 12.84 13.87 15.95 19.06 22.17 5° 9.72 9.67 11.74 12.77 14.84 17.94 21.03 10° 10.15 8.49 10.53 11.55 13.59 16.65 19.72...
- Page 19 Assembly 4.10 4.11 Extending the rail Mounting the saw head -NOTE- -NOTE- ■ ■ When long cuts are to be made, tapered connectors The DS-FCA-110 flush-cutting flange should be mount- and eccentric pins can be used to join individual rails ed on the saw head for flush-cutting applications.
- Page 20 Assembly 4.12 Adjusting the blade guard 1. Release the clamping screw on the saw arm. 2. Pivot the blade guard holder into the desired posi- tion. 3. Tighten the clamping screw Parts Designation Blade guard holder Clamping screw Hex. head wrench, 8 mm AF Parts Designation 4.13...
- Page 21 (available as accessories) for flush-cut- Saw blade flange ting applications. Mounting screw ■ Use only the original Hilti screw (10.9 grade steel) as Mounting holes for flush cutting the central blade mounting screw. ■ Before operating the wall saw each time, always check...
- Page 22 Assembly 4.15 Fitting the blade guard -NOTE- ■ Should it prove impossible to use the blade guard due to specific circumstances at the working area, spe- cial measures must be taken, such as construction of a temporary enclosure (e.g. using forming boards), to protect the surrounding area from flying fragments etc.
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Page 23: Operation
Operation 5. Operation Checks before beginning sawing 1. On-site preparations must be completed (supports, water collection, etc.). 2. The power supply must be positioned outside the danger zones. The areas in front of and behind the object where sawing is to take place are danger zones and must be secured and cordoned off. No persons may remain in a danger zone. - Page 24 Lights when a phase is missing, voltage is too low or too high or out of synchronization. Service indicator Lights when servicing is due (end of service interval). Servicing should be carried out by Hilti. Theft protection Not active. Output Stop indicator Lights when the Output Stop has not been reset –...
- Page 25 Operation Operating hours counter After switching on, the total number of hours that the saw head has been in operation is displayed. Power indicator The actual power input is displayed during operation of the saw (in %). Supply voltage During operation, turn starting switch to “Start”...
- Page 26 (pushing the blade). The depth of subsequent cuts again depends greatly on the material, but may be between 4 and 6 (10 and 15 cm). These cuts can be made at full (100%) power. Remaining cutting distances with the DS TS20-E saw head S [inch] A [inch] ∅...
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Page 27: Maintenance
Operation / Maintenance Dismantling the saw system 1. Pivot the saw arm to the 90° position. Switch the machine off, disconnect the cables and fit the protective caps to the plugs and sockets. 2. Disconnect the water hose from the saw head and clean the blade guard, saw head and rail system. 3. -
Page 28: Maintenance
Maintenance Maintenance Parts Procedure Daily Weekly ● Rail supports Check the contact and clamping surfaces, clean if necessary. Check the threads for smoothness and ease of operation,clean and ● grease if necessary. ● Rails Check the contact and running surfaces, clean if necessary. ●... -
Page 29: Troubleshooting
Maintenance / Troubleshooting Service intervals We recommend that the system is checked at a Hilti service center after every 200 operating hours. This will ensure that the equipment is ready for use when required and help avoid high subsequent costs. -
Page 30: Troubleshooting
– Return the power supply to Hilti Service Symbol 16 lights No fault Service interval has been – Return the saw head to Hilti for reached servicing Symbol 18 lights Machine cannot be switched Output Stop reset button – Press the reset button / restart hasn’t been pressed... - Page 31 Er30 The machine has switched The slip clutch has been – Observe the application guidelines itself off activated as a result of how the – Return the saw head to Hilti saw is being used Service Display Er33 The machine has switched Saw used incorrectly - overload –...
- Page 32 ■ The machine may be operated, serviced and repaired only by authorized personnel who have been trained by Hilti. This personnel must be informed of any special hazards that may be encountered. ■ Repairs to electrical components may be carried out only by trained electrical specialists.
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Page 33: Accessories
206856 DS TS20-E power cable, 33 ft (10 m) System cable 206857 DS TS20-E control cable, 33 ft (10 m) System cable 400768 RC extension cable Extending distance between remote control and power supply 33 ➩ 66 ft (10 ➩ 20 m) -
Page 34: Manufacturer's Warranty - Tools
Manufacturer's warranty – tools 9. Manufacturer's warranty – tools Hilti warrants that the tool supplied is free of defects in material and workmanship. This warranty is valid so long as the tool is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti Operating Instructions, and the technical sys- tem is maintained. - Page 35 Printed: 08.07.2013 | Doc-Nr: PUB / 5069686 / 000 / 01...
- Page 36 Tel.: +423 / 234 21 11 Fax: +423 / 234 29 65 www.hilti.com Hilti = registered trademark of Hilti Corp., Schaan W 3081 I 0709 I 1-en_USA I 1 Printed in Liechtenstein © 2009 Right of technical and programme changes reserved S. E. & O.
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Questions and answers
can you use the saw without the guard
No, the Hilti DS TS20-E saw should not be used without the blade guard. The manual specifies a blade guard for the 36″ (900 mm) diameter saw blade, which indicates it is a necessary safety component.
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