o
c
• Remove the bolt (1, figure 4), two spacers (2),
bottom spacer and locknut securing the rod end
bearing (3) to the spindle arm (6).
Figure 4
• Loosen the jam nuts (4) securing both rod end
bearings (3) to the tie rod (5).
NOTE:
If
both skis need adjustment, repeat pro-
cedure for the opposite ski.
• Move the affected ski into proper alignment and
recheck measuring points to insure that the skis toe
out 0- to 1/2-inch maximum at the front end and are
in the same orientation with the sled body as show:!
in figure 2.
• With skis properly set and steering handle in the
straight-ahead position, rotate tie rod (5, figure 4)
as required to bring rod end bearing (3) in line with
the spindle arm (6).
• Secure rod end bearing (3) to spindle arm (6) as
illustrated.
Check for proper alignment and then
tighten jam nuts (4) to secure both rod end bearings.
NOTE:
If
a greater adjustment is required than that
permitted by the steering linkage assembly, it will
be necessary to align the ski by making the adjust-
ment at the spindle tube assembly as follows:
C
•
Remove screw (5, figure 5) and locknut (6) se-
curing spindle tube assembly (7) to spindle arm (8).
1002472
7
~I
SERVICE AND REPAIR
It"'§Mla~
• Remove spindle arm (8) and rotate ski and
spindle tube one notch in the required direction;
replace and secure spindle arm to the spindle tube.
Apply 20 foot-pounds torque to the locknut (6).
• Recheck the skis for proper toe out and
ali
gn-
ment as previously described.
To
Remove Drive Chain
• Remove the hood and headlight assembly. Refer
to Hood Removal and Installation.
!
CAUTION!
Always disconnect spark plug wires
before working on the engine or drive
elements.
• Remove the locknut securing the chain cover top
and remove chain cover top.
• Loosen the bolts (1, figure 5) on both cam up-
rights (2) and rotate the cam and shaft (3) as re-
quired to loosen the chain tension. During reassem-
bly, apply 30 foot-poUnds torque to the bolt (1).
Figure 5
• Remove the cotter pin, slotted nut and washer
securing the top sprocket to the driven clutch shaft.
Remove the top sprocket and chain together.
• Reassembly is the reverse of removal. Perform
drive chain adjustment procedures and add No.2
lithium bearing grease as required to the chain case
on all models except SD18P21A.