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SERVICE AND REPAIR
PART
LOCATION
TYPE
OF LUBRICATION
FREQUENCY
Steering spindles
Grease zerk on
spindle
Low-temperature grease
20 hours
housings
Drive chain
Chain case housing
No.2 Lithium bearing grease
20
hours
Bogie
wheels
Grease
zerk in
center of
Low-temperature grease
20
hours
bogie wheel
Sprocket bearings
Rear sprockets
No.2 Lithium bearing
grease
40
hours
LUBRICATION CHART
SERVICE AND REPAIR
Hood
Removal
and
Installation
• To remove the
hood and headlight assembly,
disconnect the
hood and the sled wiring
harness
at the quick-disconnect
below the console
on
the
right-hand
side
of
the sled. Release the hood latch
assemblies and then remove
the hood and headlight
assembly by lifting
rear section first.
• To install the
hood and headlight assembly, place
the hood
in
position
on the sled so that the forward
hood clip and the bottom
edge of the hood
engages
the clips along
the inside edge of the bumper
strip.
•
Engage
the left-
and right-hand latch assemblies
to secure the
hood to
the
main frame.
• Connect the
sled wiring harness to the hood
wiring harness at the
qUiCk-disconnect
below the
console on the
right-hand side of the
sled.
Hood Assembly Repair
AMF Fiberglass
Repair Kits· are available through
your authorized AMF
Distributor. For large re-
pairs, order AMF
Fiberglass Repair Kit No.
1510693.
Smaller repairs can be made with Repair
Kit No. 1510765.
Paint
all repaired areas on
the
hood using AMF -Orange color
paint available
in
easy-to-use
spray
container,
AMF Part No.
1510828.
Follow the
instructions in
the
kit when
making repairs.
Replace Lamp Assemblies
Headlight. To replace the headlightlamp assembly,
simply raise the headlight assembly,
remove the
screws securing the cover assembly
and remove
5
the cover assembly.
Remove the defective
head-
light and replace with new lamp assembly.
See
illustrated parts list section for correct part
numbers.
Taillight.
Remove taillight
lens
and cover
to ex-
pose the taillight bulbs.
Remove the
defective
bulb
and replace
with a new
bulb.
See illustrated
parts
list
section
for correct part numbers.
Steering
and
Ski Assembly
Alignment
Good
steering
ability requi
res
that
the
skis
be
properly set and aligned
with the
sled
body when
the
steering handle is placed
in
the
straight-ahead
position.
To determine that
the skis
are properly
aligned, measure the distance between the inside
edges of the skis
at the
front end and at the rear.
Properly aligned skis should
toe out 0-
to 1/2-inch
maximum at
the front.
Therefore, the overall
measurement
at the
front end of the skis should be
1/2 inch
greater than
at the rear.
If
the
skis or
steering
mechanism
are not properly set, adjust
as
follows.
• Place
steering handle in a straight-ahead posi
-
tion.
•
Remove the hood
assembly.
• Remove the
bolt (1, figure 4), two
spacers
(2),
bottom spacer and locknut securing the rod
end
bearing
(3) to the
spindle
arm.
•
Loosen
the
jam nuts
(4)
securing both rod end
bearings (3) to the tie rod
(5).
NOTE:
If
both skis need adjustment,
repeat
pro-
cedure for the opposite ski.
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