PS Engineering PCD7100 Installation And Operation Manual
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PS Engineering PCD7100 Installation And Operation Manual

High-fidelity stereo intellivox intercom system with integral music system
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High-fidelity Stereo IntelliVox® Intercom
With integral music system
Installation and Operation Manual
Warranty is not valid unless this product is installed by an Authorized
PS Engineering dealer or a PS Engineering harness is purchased.
Any reproduction or retransmittal of this publication, or any portion thereof, without the expressed written permission of PS Engi-
neering, Inc. is strictly prohibited. For further information contact the Publications Manager at PS Engineering, Inc., 9800 Martel
Road, Lenoir City, TN 37772. Phone (865) 988-9800.
9800 Martel Road
Lenoir City, TN 37772
P
C
D
7
1
P
C
D
7
System
FAA-TSO C50c
JAA-Approved JTSO-C50c
US Patent 6,493,450
Document P/N 200-971-0005
Revision 5
January 2003
PS Engineering, Inc. 2002 ©
Copyright Notice
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0
1
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Summary of Contents for PS Engineering PCD7100

  • Page 1 Any reproduction or retransmittal of this publication, or any portion thereof, without the expressed written permission of PS Engi- neering, Inc. is strictly prohibited. For further information contact the Publications Manager at PS Engineering, Inc., 9800 Martel Road, Lenoir City, TN 37772. Phone (865) 988-9800.

  • Page 2: Table Of Contents

    Table of Contents SECTION I GENERAL INFORMATION................ 1-1 INTRODUCTION......................1-1 SCOPE ..........................1-1 EQUIPMENT DESCRIPTION ..................1-1 APPROVAL BASIS ......................1-1 SPECIFICATIONS......................1-2 EQUIPMENT SUPPLIED ..................... 1-3 EQUIPMENT REQUIRED BUT NOT SUPPLIED ............ 1-3 LICENSE REQUIREMENTS ..................1-3 SECTION II - INSTALLATION..................2-1 GENERAL INFORMATION ..................
  • Page 3 PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual PCD7100-P CD P 11952 11953) ......3-5 LAYER UMBER 3.6.1 ....................3-5 OWER OLUME 3.6.2 CD P ................ 3-5 PERATING THE INTERNAL LAYER 3.6.3 ......................3-5 ONTROL 3.6.4...

  • Page 4: Section I General Information

    PCD7100-P 11958 CD/MP3 Player only Where the functions are identical to all units, it will be referred to herein as a PCD7100. Otherwise, the applicable units will be specified. EQUIPMENT DESCRIPTION The PCD7100-series is a state of the art intercom with PS Engineering’s proprietary IntelliVox® automatic voice activated (VOX) intercom system, that contains an integrated Compact Disk (CD) player.

  • Page 5: Specifications

    PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual The PCD7100, is FAA approved under TSO C50c (Audio Amplifiers), /DO-178B (Software Considera- tions for Airborne Equipment) and DO-214 (Audio Systems Characteristics and Minimum Operational Performance Standards for Aircraft Audio Systems). In addition, the system is approved under Joint Avia- tion Authorities JTSO C50c.

  • Page 6: Equipment Supplied

    PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual EQUIPMENT SUPPLIED 1 ea. of the following units: Model Part Number Description PCD7100-I 11950 CD w/6-place ICS PCD7100-I 11951 CD w/6-place ICS w/IRS PCD7100-P 11952 CD only...

  • Page 7: Section Ii - Installation

    Section 1.6 (B). If any claim is to be made, save the shipping material and contact the freight carrier. Do NOT return units damaged in shipping to PS Engineering. If the unit or ac- cessories shows any sign of external shipping damage, contact PS Engineering to arrange for a replace- ment.

  • Page 8: Connector Assembly

    There must be at least 12 VDC present at the connector pin 21, of the PCD7100 for the power supply to work in its designed regulation. Otherwise, it cannot ade- quately attenuate power line noise. Shielding can reduce or prevent radiated noise (i.e., beacon, electric gyros, switching power supplies, etc.) However, installation combinations can occur where interference is...

  • Page 9: Backlighting

    Use 2- and 3-conductor, MIL-spec cable as shown. Connect the shields at the PCD7100 end only, and tie to the audio low inputs as shown. NOTE: The harness can be custom made by PS Engineering, Inc. Simply call the factory or access www.ps-engineering.com...

  • Page 10: Playback Installation (11951, 11957)

    Unswitched Audio Input (11950, 11951, 11956, 11957 only) The PCD7100-I has an audio input that is provided to the pilot headset. Pins 16 (right) and 18 (left) with respect to audio low (pin E) are presented to the pilot headset through an audio buffer.

  • Page 11: Post Installation Checkout

    The audio will only be presented to the pilot’s right ear, in stereo mode. 4. Switch on the PCD7100. Verify that the STOP LED (Light Emitting Diode) shows green if there is a CD in the unit, or the Eject LED if there is not a CD inside.

  • Page 12: Cd Player Checkout

    C modes (see Table 3-1). 7. Verify that the PCD7100 system does not adversely affect any other aircraft system by systematically switching the unit on and off and changing modes, while monitoring the other avionics and electrical equipment on the aircraft.

  • Page 13: Section Iii Operation

    This section provides detailed operating instructions for the PS Engineering PCD7100-I, Intercom Systems with integrated Compact Disc (CD) player, and PCD7100-P, CD player only. Please read it carefully be- fore using the equipment so that you can take full advantage of its capabilities.

  • Page 14: Music 1 And Soft Mute Control

    Since all passenger headsets are connected in parallel, if a monaural headset is plugged in to a PCD7100 Stereo installation, one channel will be shorted. Although no damage to the unit will occur, all stereo-equipped passengers will lose one channel. PS Engineering modifies headsets to add stereo capability, using high-fidelity speakers.
  • Page 15 3.3.4.2 Secondary Entertainment Input The PCD7100 has provisions for an additional entertainment input. The primary music volume control does not affect secondary music level. While in the C mode, pilot and copilot will hear entertainment input #1 while the passengers may lis- ten to entertainment input #2.

  • Page 16: Operation

    PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Operating the internal disc Player The single-disk CD player is designed for simple operation. There are five buttons with the following func- tions. ► (Play) Plays disc, push again to pause ►►...

  • Page 17: Pcd7100-P Cd Player Only

    SKIP FWD SKIP BACK STOP EJECT 3.6.1 Power/Volume Knob Pushing the right-hand knob switches the PCD7100-P on. Push again to turn off. Rotate the knob to in- crease volume on the music output. 3.6.2 Operating the internal CD Player The single-disk CD player is designed for simple operation. There are five buttons with the following func- tions.
  • Page 18 PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 3.6.4.1 Push ACK (11953, 11954 only) Pushing the left-hand will acknowledge and silence a playing Aural Warning, if this feature is implemented (Part number 11953 only).

  • Page 19: Section Iv- Warranty And Service

    PS Engineering, Inc. The risk of loss or damage to the product is borne by the party making the shipment, unless the purchaser requests a specific method of shipment. In this case, the purchaser assumes the risk of loss.

  • Page 20: Appendix A External Ptt Hook Up

    Appendix A External PTT Hook Up This section applies to PCD7100-I units (with internal intercom). Part of the installation includes the instal- lation of PTT (Push To Talk) switches that allow the use of your aircraft radio for communications trans- missions.

  • Page 21: Appendix B - Installation Drawing

    PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix B – Installation Drawing 2.00 in Cutout size for front mount installation (5.08 mm) 6.31in (160.3 mm) 6.95 0.80 1.98 0.99 0.60 0.33 6.21 1.99 Weight: 2.2 lb with tray and connectors ( 1.0 kg)

  • Page 22: Pcd7100 W /Intercom (11950, 11951)

    PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix C Conn ector Interconnect PCD7100 w/Intercom (11950, 11951, 11956, 11957 ) PCD7100 J1 CONNECTOR 14- 28 VDC Aircraft Power - 3A PULL-TYPE Breaker Aircraft Ground...

  • Page 23: Pcd7100 W / Out Intercom (11952, 11953)

    PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual PCD7100 w/out Intercom (11952, 11953, 11954, 11958) PCD7100-P J1 CONNECTOR 14- 28 VDC Aircraft Power (2 A Pull-Type Breaker) CD Audio Out (L) Entertainment Output CD Audio Out (R)

  • Page 24: Airworthiness

    One method of airworthiness approval is through an FAA Form 337, Major Repair and Alteration (Airframe, Power- plant, Propeller, or Appliance) In the case of the PCD7100, you may use the following text as a guide. Installed audio selector and 6-place intercom, PS Engineering PCD7100, part number 1195 (X) in ( location ) at station .

  • Page 25: Qualification Form Intercom/Cd Player

    PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix E RTCA DO160D/EUROCAE ED-14D Enviro nmental Qualification Form Intercom/CD Player Part Number: 1195 ( ) FAA TSO Number: C50c, Joint Aviation Authorities (JAA) JTSO C50c...

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