Advantech AWS-8259 User Manual
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Advantech AWS-8259 User Manual

Advantech AWS-8259 User Manual

15" tft lcd workstation with 9 slots
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AWS-8259
15" TFT LCD workstation with
9 slots
User's Manual
1

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  • Page 1 AWS-8259 15" TFT LCD workstation with 9 slots User’s Manual...
  • Page 2 Copyright This document is copyrighted July, 2002, by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make im- provements to the products described in this manual at any time. Spec- ifications are thus subject to change without notice.
  • Page 3 FCC Class A This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful in- terfer-ence when the equipment is operated in a commercial environ- ment.

  • Page 4: Packing List

    Packing List Before you set up the AWS-8259 workstation, make sure that the following materials have been included with the package, and that this manual is in good condition. If anything is missing or damaged, contact your dealer immediately: • One AWS-8259 industrial workstation with 15" flat panel display •...

  • Page 5: Safety Instructions

    Safety Instructions 1. Read these safety instructions carefully. 2. Keep this User’s Manual for later reference. 3. Disconnect this equipment from any AC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning. 4. For plug-in equipment, the power outlet socket must be located near the equipment and must be easily accessible.
  • Page 6 The sound pressure level at the operator’s position according to IEC 704-1:1982 is no more than 70dB (A). DISCLAIMER: This set of instructions is given according to IEC 704-1. Advan-tech disclaims all responsibility for the accuracy of any state- ments contained herein. AWS-8259 User's Manual...
  • Page 7 Wichtige Sicherheishinweise 1. Bitte lesen sie Sich diese Hinweise sorgfältig durch. 2. Heben Sie diese Anleitung für den späteren Gebrauch auf. 3. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Ver- wenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten dient ein angefeuchtetes Tuch zur Reinigung.
  • Page 8 - Wenn das Gerät deutliche Anzeichen eines Defektes aufweist. Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000 beträgt 70dB (A) oder weiger. DISCLAIMER: This set of instructions is given according to IEC704-1. Advantech disclaims all responsibility for the accuracy of any statements contained herein. AWS-8259 User's Manual...

  • Page 9: Table Of Contents

    Contents Chapter 1 Introduction ..........1 1.1 Description ..................2 1.2 Specifications ..................4 1.3 Features ..................... 6 1.4 Dimensions ..................7 1.5 Complete Functionality ..............8 1.6 Modular Design Concept ..............9 Chapter 2 System Setup .......... 11 2.1 Integration system setup ..............12 2.1.1 General .................
  • Page 10 Appendix A Separate system setup ......39 A.1 Separate system setup ..............40 A.1.1 How to separate the AWS-8259 ......... 40 A.1.2 Connecting the LCD monitor and control chassis ..41 A.1.3 Install the 3.5" floppy in the front panel ......43 A.2 Mounting ..................
  • Page 11 Figures Figure 1-1: Dimensions .................... 7 Figure 1-2: Complete functionality ................ 8 Figure 1-3: Modular design concept ..............9 Figure 2-1: Opening the rear door ............... 13 Figure 2-2: Installing add-on cards ..............14 Figure 2-3: Card Installation Note ............... 15 Figure 2-4: Installing Hold-down clamp ..............
  • Page 12 ........58 Table B-7: -48 V power supply DC output wire list ........61 Table B-8: 24 V Power Supply Output load range ......... 62 Table B-9: 24 V Power Supply load regulation ..........63 AWS-8259 User's Manual...

  • Page 13: Chapter 1 Introduction

    1 1 1 1 1 Introduction • Description • Specifications • Features • Dimensions • Complete Functionality • Modular Design Concept Chapter 1 AWS-8259 Introduction...

  • Page 14: Description

    1.1 Description The AWS-8259 is an all-new designed, 9-slot, 15" TFT LCD worksta- tion. With a flexible two-piece design, the AWS-8259 is not only consid- ered to be an integrated computing workstation but can be separated and used as a LCD display and control chassis. This provides a flexible and cost-saving way for users to meet different kinds of application needs for industrial computing platforms.
  • Page 15 NEMA4 compliant. The AWS-8259 also offers the stainless steel chas- sis. It also protects the chassis. For keeping the system working properly, the AWS-8259 provides a fan & filter to avoid overheating & dust. In addition, the AWS-8259 also provides three mounting ways to fit differ- ent application: 19"...

  • Page 16: Specifications

    1 CPU, 8 ISA (AWS-8259T or AWS-8259T-T series). 1 CPU, 4 ISA, 4 PCI (AWS-8259TP or AWS-8259TP-T series) • Disk drive housing: Supports one 3.5" FDD, two 3.5" HDD & one slim CD-ROM (HDD and CD-ROM optional) AWS-8259 User's Manual...
  • Page 17 • Output: +5 V @ 30 A; +12 V @ 15 A; +3.3 V @ 24 A -5 V @ 0.3 A; -12 V @ 0.8 A; +5 V SB @ 2 A • MTBF: 100,000 hours • Safety: UL/CSA/TUV Chapter 1 AWS-8259 Introduction...

  • Page 18: Features

    • Special design makes maintenance simple and easy- rear door hinge. • Vibration protection up to 1 G • IP65/NEMA 4, Aluminum panel and stainless steel chassis. Note: For AWS-8259 series, we recommend PCA-6180, PCA-6003 series CPU cards. AWS-8259 User's Manual...

  • Page 19: Dimensions

    1.4 Dimensions Before you rack-mount or panel-mount the AWS-8259, use the following diagram to verify that the mounting screws correspond with the holes in your panel/rack. 445.60 [17.54] 375.60 [14.79] 181.50 [7.15] 482.60 [19.00] 53.50 [2.11] 465.00 [18.31] 13.00 [0.51]...

  • Page 20: Complete Functionality

    Keyboard connector Stainless chassis VGA connector Power on/off switch Cooling fan with filter (only for LCD monitor) PS/2 Keyboard/mouse port Rear keyboard connector USB/Ind./Power connector CD-ROM RS-232 for Touch screen Industrial power supply Figure 1-2: Complete functionality AWS-8259 User's Manual...

  • Page 21: Modular Design Concept

    1.6 Modular Design Concept The AWS-8259 is designed with a modular concept. The whole system consists of two major parts: an LCD panel and a control chassis. This modular concept effectively reduces maintenance. To disassemble the system, please refer to Chapter 4.
  • Page 22 AWS-8259 User's Manual...

  • Page 23: Chapter 2 System Setup

    2 2 2 2 2 System Setup • General • Opening the Rear Panel • Adding cards • Installing Hold-down Clamps • Installing optional drives • Connecting cables • Connecting External Keyboard and Mouse • Rack/Panel/Wall mounting Chapter 2 AWS-8259 System Setup...

  • Page 24: Integration System Setup

    The WS-8259 offers two ways to meet the requirements of industrial computing platforms, integrated or separated applications. For integrat- ed application,the AWS-8259 can be used as a complete computing platform.It supports a 9 ISA/PCI slot,15"TFT LCD workstation. For sep- arated applications,the WS-8259 can be separated into a LCD monitor and control chassis.

  • Page 25: Opening The Rear Panel

    Unscrew the two knobs in the rear panel and open the back cover (see Fig. 2-1). The back cover is "hinged" to the chassis. If necessary, unplug the power cord of the fan to remove the rear door. Figure 2-1: Opening the rear door Chapter 2 AWS-8259 System Setup...

  • Page 26: Adding Cards

    When you have finished, close the door. Figure 2-2: Installing add-on cards Note: When installing or maintaining the unit, do not invert the unit or place it face down. Handling the unit in that way can cause mechanical damage to the unit. AWS-8259 User's Manual...

  • Page 27: Installing Hold-Down Clamps

    (see Fig. 2-4). Then insert the clamp and screw it in the chassis. Warning! Make sure the round rubber pads on the hold-down clamp are firmly glued to the clamp. If any metal part of the clamp contacts any card, it may cause a short circuit. Chapter 2 AWS-8259 System Setup...

  • Page 28: Installing Optional Disk Drives

    Figure 2-4: Installing Hold-down clamp 2.1.5 Installing Optional Disk Drives The AWS-8259 provides space for the drives (one 3.5" floppy disk drive, two 3.5" hard disk drives and one slim CD-ROM drive) underneath the case. A front-facing floppy drive has already been installed.

  • Page 29: Figure 2-6: Installing Two Hard Disks & Cd-Rom

    Figure 2-6: Installing two hard disks & CD-ROM Chapter 2 AWS-8259 System Setup...

  • Page 30: Figure 2-7: Installing Floppy

    Figure 2-7: Installing floppy AWS-8259 User's Manual...

  • Page 31: Connecting Cables

    If your workstation is equipped with a touch screen, connect the touch screen controller and CPU card through the RS-232 cable as shown below. Connect USB/Indicator/Power cable to chassis Chapter 2 AWS-8259 System Setup...

  • Page 32: Figure 2-8: Connecting Cables

    Connect PS/2 Touchpad/Keyboard cable to CPU card Connect VGA cable to CPU card Figure 2-8: Connecting cables AWS-8259 User's Manual...

  • Page 33: Connecting External Keyboard And Mouse

    PS/2 connector and another to one to the keyboard connectors at the back of the chassis at the same time. Figure 2-9: Connect front keyboard Figure 2-10: Connect rear KB Chapter 2 AWS-8259 System Setup...

  • Page 34: Panel Mounting

    2.1.8 Panel Mounting The AWS-8259 can be installed on a shelf or table, or mounted within a panel. Dimensions for the case, the mounting flanges, and the mounting bolts are shown in Fig. 2-11. Once you have added your cards, drives, and other equipment, you can switch on the AWS-8259 to check if it operates properly.

  • Page 35: Rack Mounting

    2.1.9 Rack Mounting The AWS-8259 can also be mounted in a 19" rack. Make sure that all additional equipment has been installed correctly. Also, make sure that all cabling (such as the monitor signal cable, the keyboard cable and the monitor power cable) have been reattached.
  • Page 36 AWS-8259 User's Manual...

  • Page 37: Macro Key Programming

    3 3 3 3 3 Macro Key Programming • Introduction • Macro Components • Syntax • How to Use SFED8259 COM • Examples Chapter 3 AWS-8259 Macro Key Programming...

  • Page 38: Introduction

    (.BAT) under DOS, but there are some differences. In a Macro you have to specify the ENTER key ex- plicitly. Macros give you the possibility to enter key sequences in an application that was executed by the macro itself. AWS-8259 User's Manual...

  • Page 39: Syntax

    In your macro script, you can enter ordinary text (ASCII characters) or the code(s) of the required special character(s). For example: CD\TOOLKIT[33] means CD\TOOLKIT [ENTER] For combination keystrokes (ALT/SHIFT/CTRL + another key) enter the codes of the special characters, followed by [90] (RELEASE). Chapter 3 AWS-8259 Macro Key Programming...
  • Page 40 SFED8259.COM displays the codes that you can use for various delays. For example: [86] - Wait for 10 seconds before executing next keystroke [88] - Wait for 1 minute before executing next keystroke. [26]A[90][86][26]B[90] means ALT-A, wait 10 seconds, ALT-B AWS-8259 User's Manual...

  • Page 41: How To Use Sfed8259 Com

    SFED8259 NEWKEY.TXT [ENTER]. Note: SFED8259.COM could only work properly under pure DOS mode. The following screen will appear: Advantech Workstation Special Function Key Edit Program Rev. 11/16/1995 Table of Control Codes : Example : SF5 =CD\WINDOWS[33]WIN[33] [24]...

  • Page 42: Examples

    2 Sec [83] 5 Sec [85] 10 Sec [86] 30 Sec [87] 1 Min [88] SF1 = SF2 = SF3 = SF4 = SF5 = SF6 = SF7 = SF8 = SF9 = SF10 = Figure 3-2: Macro examples AWS-8259 User's Manual...
  • Page 43 Shift-F10, [27][4D], is issued to import a text file. The name of the text file (REPORT.WP5) is inserted and finally ENTER, [33], causes the text file to be loaded and appear on the screen. SF10 = [28][26][41][90] Restarts the computer (CTRL-ALT-DEL). Chapter 3 AWS-8259 Macro Key Programming...
  • Page 44 AWS-8259 User's Manual...

  • Page 45: Chapter 4 Maintenance

    4 4 4 4 4 Maintenance • Detaching the Backplane and Bracket • Power Supply • Keyboard Translator Chapter 4 AWS-8259 Maintenance...

  • Page 46: Detaching The Backplane And Bracket

    Next, unscrew all screws and take the backplane out of its case. (See Fig. 4-1.) If you want to repair or upgrade your peripherals (for example, the membrane keypad controller or the backlight of the LCD), you must first pull out the bracket. Figure 4-1: Detaching the backplane and bracket AWS-8259 User's Manual...

  • Page 47: Power Supply

    For the AWS-8259, pull out the connectors on the front switch. Then remove the power supply kit from the system (see Fig. 4-2). For the AWS-8259, disassemble the unit as far as the front panel. Then disconnect the switch connector and take out the power sup- ply.

  • Page 48: Keyboard Translator

    When servicing the keyboard translator: 1. Switch off the power, and detach the main power cord. 2. Disassemble the AWS-8259. The translator will be located on the left side of the front panel. 3. Remove the keypad connector protective bracket.

  • Page 49: Figure 4-3: Keyboard Translator Input/Output (Basic Schematic)

    (A), (B) Input from operational keypad Input from functional keypad Output to CPU card Input from external keyboard Figure 4-3: Keyboard translator input/output (basic schematic) Chapter 4 AWS-8259 Maintenance...

  • Page 50: Figure 4-4: Keyboard Translator Input/Output (Basic Schematic)

    Figure 4-4: Keyboard translator input/output (basic schematic) AWS-8259 User's Manual...

  • Page 51: Appendix A Separate System Setup

    A A A A A Separate system setup • How to separate the AWS-8259 • Connecting the LCD monitor and control chassis • Install the 3.5" floppy in the front panel • Panel/wall/Rack/Desktop/Swim Arm Mounting APPENDIX A AWS-8259 Separate system setup...

  • Page 52: Separate System Setup

    A.1 Separate system setup A.1.1 How to separate the AWS-8259 The AWS-8259 can be separated into two products, the LCD panel and control chassis. If you want to separate it, detach the LCD panel from the chassis by unscrewing four screws and the 4 clip holes.

  • Page 53: Connecting The Lcd Monitor And Control Chassis

    A.1.2 Connecting the LCD monitor and control chassis Before you connect LCD monitor, there are four connections between the LCD monitor and the AWS-8259 chassis: These connectors are the VGA, Keyboard, USB/Power/Indicator and optional RS-232 for touch screen. Because the AWS-8259 integrates the power, indicator signal, and USB into one cable, users do not need to connect another power cord.

  • Page 54: Figure A-3: Screw The Steel Plate

    Step 1: Purchase the USB-3250, which includes three cables. Step 2: Screw in the steel plate, which is in the accessory package of the USB-3250. Figure A-3: Screw the steel plate Step 3: Re-install the floppy Figure A-4: Re-install the floppy AWS-8259 User's Manual...

  • Page 55: Install The 3.5" Floppy In The Front Panel

    Step 5: Complete the installation A.1.3 Install the 3.5" floppy in the front panel If you want to access data via floppy in the front panel, the AWS-8259 also provides a floppy housing kit. Please follow the steps. Step 1: Purchase the FDD-3250, which includes the housing kit and 3.5 1.44MB floppy.

  • Page 56: Figure A-5: Screw The Housing Kit

    Figure A-5: Screw the housing kit AWS-8259 User's Manual...

  • Page 57: Mounting

    Use the screws to secure the brackets to the cover. Tighten to secure the front panel monitor against the back panel. Figure A-6: Panel Mounting APPENDIX A AWS-8259 Separate system setup...

  • Page 58: Rack Mounting

    First, mount the wall-mounting bracket to the wall, then mount the LCD panel onto the bracket using the three provided screws. Finally, secure the panel to the mounting plate with the locking plate. Figure A-8: Wall Mounting AWS-8259 User's Manual...

  • Page 59: Desktop Stand

    A.2.4 Desktop Stand Mount the desktop-mounting bracket to the back of LCD panel with two screws as the following drawing shows. Figure A-9: Desktop Stand APPENDIX A AWS-8259 Separate system setup...

  • Page 60: Swing Arm Mounting

    There are two sets of Swing-ARM mounting holes, 75 mm and 100 mm diameter, on the back chassis. You can Mount the LCD panel on the Swing-ARM through the mounting holes and secure with four screws. Figure A-10: Swing Arm Mounting AWS-8259 User's Manual...

  • Page 61: Appendix B Power Supply Specifications

    B B B B B Power Supply Specifications • 300 watt Power Supply • -48 VDC Power Supply • 24 VDC Power Supply APPENDIX B AWS-8259 Power Supply Specifications...

  • Page 62: Voltage Characteristics

    1.6 Efficiency: 65% min. at 115Vac input max. load. 1.7 5Vsb Standby Efficiency: The power supply shall draw less than 5W of true input power at 230Vac when in the standby mode and the 5Vsb load is 0.4A. AWS-8259 User's Manual...

  • Page 63: Table B-1: Static Output Characteristics

    +3.3V, +5V and +12V total O/P power can not exceed 260W. 6.) For output 300W. +3.3V and +5V total O/P power can not exceed 180W. +3.3V, +5V and +2V total O/P power can not exceed 290W. Table A-1: Static output characteristics APPENDIX B AWS-8259 Power Supply Specifications...

  • Page 64: Table B-2: Dc Output Current Load Range

    +5V. 2.3.3 Hold Up Time: 17mS min. for +5V output at 115Vac, AC zero cross 60Hz, max. load. 2.3.4 Overshoot: Any overshoot at turn on or turn off shall be less than 10% of the normal value. AWS-8259 User's Manual...

  • Page 65: Table B-3: Step Load Limit

    Table 1. The audible noise level of the power supply shall not increase during transient loading. APPENDIX B AWS-8259 Power Supply Specifications...

  • Page 66: Table B-4: Over Voltage Protection

    2.) A max. noise level of 45dBA between 0 and 4KHz measured 39.4 inches from the intake side of the fan in free air. The fan shall be a Ball Bearing DC brushless tubeaxial fan rated to operate between a range of 6 to 12V. AWS-8259 User's Manual...

  • Page 67: Dielectric Withstand Voltage

    Guidelines for the Suppression of Harmonics in Appliances and General Use EDC output current load range equipment Class D for har- monic line current content at full rated power. See Table 1 for the harmonic limits. APPENDIX B AWS-8259 Power Supply Specifications...

  • Page 68: Table B-5: Harmonic Limits, Class D

    7.4 Storage Relative Humidity: 5% to 95%. 7.5 Altitude: Operate properly at any altitude between 0 to 10,000 feet. storage: 50,000 feet. 7.6 Mechanical Shock: The power supply shall not be damaged during a shock of 40G half sine wave, 11mS, non-operation. AWS-8259 User's Manual...
  • Page 69 Tr: 25 mS max , T1 ≥ 1mS, Ts ≤ 1S Td: 100~500mS Tr, Td and T1 are measured at 90 Vac, 60Hz. full load condition. 10. M.T.B.F.: 100K hours min. at 275W load and 25 °C ambient conditions. APPENDIX B AWS-8259 Power Supply Specifications...

  • Page 70: 48 Vdc Power Supply

    Note 2: Ripple and noise were measured differentially at the power sup- ply using loads that were each shunted by at least a 0.1 µF ceramic disc capacitor and a 10 µF electrolytic capacitor, each capacitor having a band width up to 20 MHz. AWS-8259 User's Manual...
  • Page 71 The power supply will shut down all the DC outputs when any output maximum voltage limit is exceeded. When the over-voltage conditions have ceased to exist, power will then be recycled to restart the power supply. APPENDIX B AWS-8259 Power Supply Specifications...
  • Page 72 Operating and storage humidity: 10 ~ 95% RH Operating altitude: sea level ~ 15,000 ft Storage altitude: sea level ~ 50,000 ft International standards compliance Safety: UL 1950 CSA 22.2 No. 234 TUV EN 60950 EMI: FCC Part 15 Subpart J Class B AWS-8259 User's Manual...

  • Page 73: Table B-7: -48 Vdc Power Supply Dc Output Wire List

    Table B-7: -48 Vdc power supply DC output wire list r o l e r i o l l e t i o l l o l l o l l o l l APPENDIX B AWS-8259 Power Supply Specifications...

  • Page 74: 24 Vdc Power Supply

    Peak to peak ripple and noise for each output is less than 1% of each output’s respective voltage. Measurements were per-formed with a 15 MHz bandwidth limited oscilloscope, and each output was terminated with a 0.47 mF capacitor. AWS-8259 User's Manual...

  • Page 75: Table B-9: 24Vdc Power Supply Load Regulation

    500 ms after all output DC voltages are operating within their respective regulation limits. Power fail signal: This will activate at least 0.5 ms before any of the output voltages fall below their respective regulation limits. APPENDIX B AWS-8259 Power Supply Specifications...
  • Page 76 The trip point of the crowbar circuit is approxi- mately 5.7 ~ 7.0 V. Environmental specifications Operating temperature: 0-45°C Storage temperature: -40-75°C International standards compliance Safety: UL 1950 CSA 234 TüV EN 60950 AWS-8259 User's Manual...

  • Page 77: Appendix C Osd Selection

    C C C C C OSD Selection • Keypad Interface • OSD Function...

  • Page 78: Supported Input Timing Modes

    Note 3: Because adjustments may not fit, such as differing magnifying ratios or, in the case that you use it except for the display timing that was preset. AWS-8259 User's Manual...

  • Page 79: Keypad Interface

    C.2 Keypad Interface The keypad interface provides driver for a dual color LED for status indication. AUTO Press this button to execute auto adjustment process. Presses to show the OSD screen or select an item for changing its setting. To move between items or increase item setting. EXIT To close the selected item or the whole OSD screen.

  • Page 80: Osd Function

    Reset menu parameters to factory All Reset All Reset default setting Information Information System input mode information Adjust the OSD Menu time out if OSD Timeout there is no key pressed OSD Position Fixed AWS-8259 User's Manual...

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