Table Of Contents - Zapi ACE2 User Manual

1 INTRODUCTION ...................................................................................................................5
2 SPECIFICATION ...................................................................................................................6
2.1 Technical specifications ACE2 ...................................................................................6
2.2 Technical specifications ACE2 Power ........................................................................6
2.3 Block diagram .............................................................................................................7
3 SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT.......8
3.1 Microswitches .............................................................................................................8
3.2 Accelerator unit...........................................................................................................8
3.3 Other analog control unit ............................................................................................9
3.4 Speed feedback........................................................................................................10
4 INSTALLATION HINTS.......................................................................................................11
4.1 Material overview......................................................................................................11
4.1.1
4.1.2
4.1.3
4.2 Installation of the hardware.......................................................................................12
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.3 Protection and safety features ..................................................................................17
4.3.1
4.3.2
4.4 EMC..........................................................................................................................18
4.5 Various suggestions .................................................................................................20
5 OPERATIONAL FEATURES ..............................................................................................21
5.1 Diagnosis ..................................................................................................................22
6 DESCRIPTION OF THE CONNECTORS............................................................................23
6.1 Connectors of the logic - Traction configuration .....................................................23
6.2 Connectors of the logic - Pump configuration...........................................................24
6.3 Description of power connections.............................................................................25
7 DRAWING ...........................................................................................................................26
7.1 Mechanical drawing ACE2........................................................................................26
7.2 Mechanical drawing ACE2 Power ............................................................................27
7.3 Connection drawing - Traction configuration ............................................................28
7.4 Connection drawing - Pump configuration................................................................29
7.5 Connection drawing - Combi configuration ...............................................................30
8 PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE...................................31
8.1 Adjustments via Console ..........................................................................................31
8.2 Description of Console & Connection .......................................................................31
8.3 Description of Standard Console Menu ....................................................................32
8.3.1
8.3.2
8.4 Function configuration ..............................................................................................34
AF2ZP0CL - ACE2 - User Manual
Contents
Connection cables ......................................................................................11
Contactors...................................................................................................11
Fuses ..........................................................................................................11
Positioning and cooling of the controller .....................................................12
Wirings: power cables.................................................................................12
Wirings: CAN connections and possible interferences ...............................13
Wirings: I/O connections .............................................................................15
Connection of the encoder..........................................................................15
Main contactor and key connection ............................................................16
Insulation of truck frame..............................................................................16
Protection features......................................................................................17
Safety Features...........................................................................................17
Traction configuration .................................................................................32
Pump configuration .....................................................................................33
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