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Owner's Manual
Read all precautions and instruc-
tions in this manual before using
this equipment.
215-00008
09/04 Rev B

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Table of Contents
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Summary of Contents for Keys Fitness 1550

  • Page 1 Owner’s Manual Read all precautions and instruc- tions in this manual before using this equipment. 215-00008 09/04 Rev B...
  • Page 2: Table Of Contents

    Table of Contents Important Safety Information Before You Start Assembly 5-23 Weight Ratios Weight Stack Sticker Placement Cable View Top View Exploded View Parts List Warranty Information...
  • Page 3: Important Safety Information

    Important Safety Information THANK YOU for making this Power System unit a part of your exercise pro- gram. Keys Fitness and our Power System Series assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process. If at any time you are having trouble with the assembly or use of this product, then please contact us at our Keys Fitness Help-line.
  • Page 4: Before You Start

    • This Power System unit should only be used on a level surface and is intended for indoor use only. Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning.
  • Page 5: Assembly

    Assembly Box 1...
  • Page 6 Assembly Box 2...
  • Page 7 Assembly Box 3 Box 4 Box 5 Box 6...
  • Page 8 Assembly...
  • Page 9 Assembly...
  • Page 10 Assembly STEP 1 Insert the two Guide Rods (14) into Rear Base (3) and secure them in place using two Washers (91), two Spring Washers (89), and two Allen Bolts (86). Figure 1...
  • Page 11 Assembly STEP 2 Slide Seat Pad Support Receptacle (1) onto Rear Base (3) and secure in place using three Nylon Locknuts (93), six Washers (91), and three Bolts (80). Connect Front Upright (5) onto Seat Pad Support Receptacle (1) and secure together using two Nylon Locknuts (93), four Washers (91), and two Bolts (79).
  • Page 12 Assembly Step 3 Install the Main Upright (2) onto the Seat Pad Support Receptacle (1). Secure it in place using three Nylon Locknuts (93), six Washers (91), and three Bolts (80) on the side. Two Bolts (87), one Spring Washers (88), three Washers (90), one Nylon Locknut (92) will secure it at the bottom.
  • Page 13 Assembly Step 4 Slide one Weight Stack Bumper (62) down each Guide Rod (14). Next, slide the weight plates down the Guide Rods (14) in this order - five 15lb Plates (15), nine 10lb Plates (16), five 5lb Plates (17), and the Top Plate (18).
  • Page 14 Assembly Step 5 Attach Press Arm Support (6) to Main Upright (2) by aligning the holes and sliding the Shaft (19) through. Secure the Shaft (19) in place using two Set Screws (50). Install Press Arm (7) to Press Arm Support (6) by aligning the holes and sliding the Shaft (21) through. Secure the Shaft (21) in place using two Set Screws (50).
  • Page 15 Assembly Step 6 Slide Long Foam Tube (11) into the hole towards the lower part of the Main Upright (2). Slide the Shaft (44) into top of the Leg Extension Lever (8). Attach Leg Extension Lever (8) to Seat Pad Support Receptacle (1) and secure using one Washer (46), one Spring Washer (47), and one Allen Bolt (48).
  • Page 16 Assembly Step 7 Install Seat Pad (25) onto Seat Pad Support (9) using two Washers (91) and two Allen Bolts (85). Slide the Seat Pad Support assembly into Seat Pad Support Receptacle (1) and secure with Locking Pop Pin (43) Figure 7...
  • Page 17 Assembly Step 8 Install a Plastic Washer (69) onto each side of the Long Foam Tube (11). Next, install Upholstered Roller Pad (27) onto each side of Long Foam Tube (11) and secure in place using Big Plug (68). Repeat the above step for the Seat Pad Support (9). Next, install Upholstered Roller Pad (27)onto each Foam Frame (12 &...
  • Page 18 Assembly Step 9 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Chest Press Cable (76) as detailed in Figure 9. Follow dotted lines to identify exact location of pulleys. Start by threading cable end into Top Plate (18). You will need the following for installation: Pulley (30) - Qty.
  • Page 19 Assembly Step 10 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Mid Pulley Cable (77) as detailed in Figure 10. Follow dotted lines to identify exact location of pulleys. Start by installing cable under the pulley at Leg Extension location. You will need the following for installation: Bolt (79) - Qty.
  • Page 20 Assembly Step 11 Note: This step is only used if you do not have the Leg Press 2 attachment. Use the Cable Adapter (70) in place of the pulley. Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Leg Press Cable Substitute (78) as detailed in Figure 11.
  • Page 21 Assembly Step 12 Connect Long Lat Bar (22) to the Chest Press Cable (76) using two Gear Hooks (37) and Short Chain (36). Connect Ab Strap (32) to Mid Pulley Cable (77) using one Gear Hook (37). Connect Short Lat Bar (23) to Mid Pulley Cable (77) using two Gear Hooks (37) and Long Chain (35). Figure 12...
  • Page 22 Assembly Step 13 Install Weight Shrouds (20) to each side of the Main Top Beam (4) using two Washers (91), two Spring Washers (89), and Allen Bolts (86 & 48). Secure the bottom portion of the Weight Shrouds (20) to the Rear Frame (3) using two Washers (46) and two Allen Bolts (48).
  • Page 23: Assembly

    Assembly Congratulations! You have completed the assembly of your new KPS-1550.
  • Page 24: Weight Ratios

    Weight Ratios KPS-1550 WEIGHT RATIOS Weight(lbs) 100% 14.25 13.5 9.75 6.75 23.75 22.5 16.25 11.25 28.5 19.5 13.5 33.25 31.5 22.75 15.75 42.75 40.5 29.25 20.25 52.25 49.5 35.75 24.75 61.75 58.5 42.25 29.25 71.25 67.5 48.75 33.75 80.75 76.5 55.25...
  • Page 25: Weight Stack Sticker Placement

    Weight Stack Sticker Placement Your new POWER SYSTEM unit can be purchased with either a 200 LB or 250 LB weight stack. Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used. The weight stack images below show which weight stack sticker numbers are to be used on your weight stack.
  • Page 26: Cable View

    Cable View...
  • Page 27: Top View

    Top View...
  • Page 28: Exploded View

    Exploded View...
  • Page 29: Parts List

    Parts List KPS-1550 Parts List REF# KEYS PART# DESCRIPTION QTY. REF# KEYS PART# DESCRIPTION QTY. 223-00254 Seat Pad Support Receptacle 202-00143 Screw M8*6 223-00255 Main Upright 202-00154 Allen Bolt M8*35 223-00256 Rear Frame 210-00002 Weight Pin 223-00238 Main Top Beam...
  • Page 30: Warranty Information

    Product. To obtain warranty service, you must contact a Keys authorized retailer, service technician or Keys Fitness at our phone number located in this manual. Any parts determined to be defective must be returned to Keys to obtain warranty service.
  • Page 31 Customer Service 1.888.340.0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland, TX 75041 www.keysfitness.com...

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