Zoeller 810 Manual
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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time of
publication. Consult factory regarding
discrepancies or inconsistencies.
*
* NOTE: Applicable to 50 Hz units only.
MODELS 810 & 815 SUBMERSIBLE GRINDER UNITS
Congratulations on the purchase of a Zoeller submersible
progressing cavity grinder pump. Since 1939 the name Zoeller
has represented the standard for submersible dewatering and
sewage pumps. The same high quality workmanship and easy
maintenance design has been incorporated into this line of
heavy-duty submersible progressing cavity grinder pumps. This
Zoeller pump will provide years of trouble-free service when
installed according to the manufacturer's recommendations.
This manual incorporates the installation, operation,
maintenance, and service instructions into one document to aid

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty, Checklist and Application ..........................2-3
General Information ..................................................................... 4
Pump Wiring Instructions ............................................................ 4
Typical Outdoor Prepackaged System ....................................5-6
Installation Instructions ............................................................... 6
Operation Instructions ..............................................................6-7
Maintenance .................................................................................. 7
Service Checklist .......................................................................... 8
Owner's Information
Model Number: ______________ Date Code: _______________
 Simplex
 Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 USA
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 USA
+1 (502) 778-2731 • 1-800-928-7867 • FAX +1 (502) 774-3624
OWNER'S MANUAL
 Duplex
 Field Assembled System
© Copyright 2017 Zoeller
50/60Hz
in the ownership of a Zoeller submersible wastewater product.
Please read and review this manual before installing the product.
Follow the steps in this manual for a proper start-up. Many items
contained within, when followed correctly, will not only ensure
a long and problem-free life for the pump, but also save time
and money during installation. Reference FM2435 and FM2436
for replacement parts on 810 and 815 Series Progressing
Cavity Grinder Pumps respectively. Should further assistance
be necessary please call our Product Support Department at
1-800-928-PUMP (7867) or +1-502-778-2731.

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
SECTION: W2.40.009
FM2458_Ec
Supersedes
visit our web site:
zoellerpumps.com
**
F A M I LY O W N E D
AMERICAN
PROUD
** NOTE: Applicable to 60 Hz units only.
1117
0216

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Summary of Contents for Zoeller 810

  • Page 1 This and money during installation. Reference FM2435 and FM2436 Zoeller pump will provide years of trouble-free service when for replacement parts on 810 and 815 Series Progressing installed according to the manufacturer’s recommendations. Cavity Grinder Pumps respectively. Should further assistance...
  • Page 2 “on” or “off” position. Repair and service should be performed by an of proper capacity. A separate branch circuit is recommended, sized according to the Authorized Zoeller Service Station only. governing electrical codes for the current shown on the pump name plate. The pump shall be supplied through a residual current device (RCD) having a rated residual 4.
  • Page 3 Applications 1. Zoeller Progressing Cavity Grinder Pumps are designed for grinding 3. The 810 and 815 can be installed in a Prepackaged Job Ready System and pumping sanitary sewage from submersible lift stations. The or may be used in a Field-Assembled basin package. Page 5 shows pump is intended to grind and pump reasonable quantities of items a couple of the Prepackaged Systems.
  • Page 4 (see page 7). for more information on system installation. 2. The cutter mechanism on the model 810 & 815 is single directional. 3. Pump motors are single phase. Single phase motors require a run 3. All electrical connections including pump to control box and power capacitor, which is mounted in the upper cap of the pump.
  • Page 5 MINIMUM MINIMUM SK2540 SK3019 All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 6 Operation GENERAL NAMEPLATE DATA Zoeller pumps are lubricated and tested at the factory prior to shipment and require The nameplate, located on the top of the pump, indicates specific information about minimum pre-start-up maintenance. the construction of the pump. The model number and date code information should be recorded on the front page in the “Owner’s Information”...
  • Page 7 Grind the Star Cutter and Disc seen here to a 32 microfinish. Surfaces must be flat to within 0.025 mm (0.001") T.I.R. Gap must be between 0.178 mm (0.007") and 0.305 mm (0.012") on these parts. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 8 NOTE: for CE-rated pumps only. We, Zoeller, declare under our sole responsibility that the model 815 to which this declaration relates, are in conformity with the Council Directives on the approximation of the laws of the EC Member States relating to:...

This manual is also suitable for:

815

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