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Zoeller 810 Owner's Manual

Zoeller 810 Owner's Manual

Progressing cavity grinder pumps
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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
MODELS 810 & 815 PROGRESSING CAVITY GRINDER PUMPS
Congratulations on the purchase of a Zoeller submersible
progressing cavity grinder pump. Since 1939 the name Zoeller has
represented the standard for submersible dewatering and sewage
pumps. The same high quality workmanship and easy maintenance
design has been incorporated into this line of heavy-duty submersible
progressing cavity grinder pumps. This Zoeller pump will provide years
of trouble-free service when installed according to the manufacturer's
recommendations.
Table of Contents
Safety Instructions .......................................................................... 1
Limited Warranty, Checklist and Application ............................. 2-3
General Information ......................................................................... 3
Pump Wiring Instructions ............................................................... 4
Typical Outdoor Prepackaged System ............................................ 5
Installation and Operation Instructions ......................................... 6
Maintenance ..................................................................................... 7
Service Checklist ............................................................................. 8
Owner's Information
Model Number: ______________
Simplex
 Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
OWNER'S MANUAL
Date Code: _______________
Duplex
Field Assembled System
© Copyright 2020 Zoeller
This manual incorporates the installation, operation,
maintenance, and service instructions into one document to aid in
the ownership of a Zoeller submersible wastewater product. Please
read and review this manual before installing the product. Follow the
steps in this manual for a proper start-up. Many items contained within,
when followed correctly, will not only ensure a long and problem-free
life for the pump, but also save time and money during installation.
Reference FM2435 and FM2436 for replacement parts on 810 and 815
Series Progressing Cavity Grinder Pumps respectively. Should further
assistance be necessary please call our Technical Service Department
at 1-800-928-PUMP (7867).
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY
DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL
AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION
OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL. When you see this symbol
on the pump or in the manual, look for one of the following
signal words and be alert to the potential for personal injury
or property damage.
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or
CAUTION
property damage.
Identifies any terminal which is intended for connection
to and external conductor for protection against electrical
shock in case of a fault, or the terminal of a protective earth
(ground) electrode.
Read operator's manual.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY
IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO
PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
Supersedes
Visit our website:
zoellerpumps.com
Warns of electrical shock hazards that
can cause serious personal injury, death
or major property damage.
FM2458
0520
0117

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Summary of Contents for Zoeller 810

  • Page 1 Reference FM2435 and FM2436 for replacement parts on 810 and 815 Series Progressing Cavity Grinder Pumps respectively. Should further assistance be necessary please call our Technical Service Department at 1-800-928-PUMP (7867).
  • Page 2 Applications 1. Zoeller Progressing Cavity Grinder Pumps are designed for grinding and 3. The 810 and 815 can be installed in a Prepackaged Job Ready System or may pumping sanitary sewage from submersible lift stations. The pump is intended be used in a Field Assembled basin package. Page 5 shows a couple of the to grind and pump reasonable quantities of items normally found in sanitary Prepackaged Systems.
  • Page 3 1750 RPM against the stationary cutter plate (see page 7). information on system installation. 2. The cutter mechanism on the model 810 & 815 is single directional. All electrical connections including pump to control box and power supply to 3. Pump motors are single phase. Single phase motors require a run capacitor, control panels must comply with the “National Electrical Code”...
  • Page 4 NOTES: INSULATORS REQUIRED ON GE RELAY TERMINALS 2 & 5; INSULATORS REQUIRED ON GE RELAY TERMINALS 2 & 5; OMRON RELAY TERMINALS 1 & 4. OMRON RELAY TERMINALS 1 & 4. © Copyright 2020 Zoeller Co. All rights reserved. ®...
  • Page 5 6-5/8” (143 mm) SK2533 SK2810 All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2020 Zoeller Co. All rights reserved. ®...
  • Page 6 9. Connect pull rod to Pump assembly. Connect lift cable to top of pump. Lower at the Zoeller Company and require a minimum of field assembly work. Float the pump into basin ensuring the discharge pipe bracket slides into the switches are set and tethered for proper operation from the Factory.
  • Page 7 Every 8 years or 2,000 hours of operation: Unit must be cleaned and disinfected, inside • Remove pump, inspect and service using a Zoeller rebuild kit. the pumping chamber and all exterior surfaces, prior to • Flush and clean basin.
  • Page 8 If the above checklist does not reveal the problem, consult the Product Support Department. Do not attempt to service or otherwise disassemble pump. Service must be performed by a Zoeller Authorized Service Station. Go to https://www.zoellerpumps.com/en-us/where-to-buy/service-locator to find the Zoeller Authorized Service &...

This manual is also suitable for:

815