Zoeller 820 Owner's Manual

Zoeller 820 Owner's Manual

Submersible grinder pump
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Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
MODEL 820 SUBMERSIBLE GRINDER UNITS
Congratulations on the purchase of the Zoeller 820 Series
submersible grinder pump. Since 1939, the name Zoeller
has represented the standard for submersible dewatering and
sewage pumps. The same high quality workmanship and easy
maintenance design has been incorporated into this line of
heavy-duty submersible grinder pumps. This Zoeller
provide years of trouble-free service when installed according
to the manufacturer's recommendations.
This manual incorporates the installation, operation,
maintenance, and service instructions into one document to aid in

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Preinstallation Checklist .............................................................. 3
General Information ..................................................................... 4
Pump Wiring Instructions ............................................................ 5
Typical Indoor Prepackaged System .......................................... 6
Indoor Prepackaged Installation Instructions ........................... 7
Typical Outdoor Prepackaged System ....................................... 8
Operation ..................................................................................... 10
Cutter Maintenance .................................................................... 11
Service Checklist ........................................................................ 12
Owner's Information
Model Number: ______________ Date Code: _______________
 Automatic
 Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
pump will
®
Nonautomatic
Field Assembled System
© Copyright 2014 Zoeller
®
the ownership of a Zoeller
Please read and review this manual before installing the
®
product. Follow the steps in this manual for a proper start-up.
Many items contained within, when followed correctly, will not
only ensure a long and problem-free life for the pump, but also
save time and money during installation. Reference FM1531
for replacement parts on 820 Series Grinder Pumps. Should
further assistance be necessary please call our Technical
Support Department at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
PUMPS WITH THE "UL" MARK AND PUMPS WITH THE "US"
MARK ARE TESTED TO UL STANDARD UL778. CSA CERTIFIED
PUMPS ARE CERTIFIED TO CSA STANDARD C22.2 NO. 108.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
visit our web site:
www.zoeller.com
submersible wastewater product.
®
FM2167
1114
Supersedes
1113

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Summary of Contents for Zoeller 820

  • Page 1: Table Of Contents

    Zoeller Pump Company OWNER’S MANUAL Product on our website: http://reg.zoellerpumps.com/ MODEL 820 SUBMERSIBLE GRINDER UNITS Congratulations on the purchase of the Zoeller 820 Series the ownership of a Zoeller submersible wastewater product. ® submersible grinder pump. Since 1939, the name Zoeller Please read and review this manual before installing the ®...
  • Page 2: Limited Warranty

    Applications 1. Zoeller 820 Grinder Pumps are designed for grinding 2. Zoeller 820 Grinder Pumps can be installed in new applications or as a direct replacement for and pumping sewage from single family residential any grinder application of like size and capacity.
  • Page 3: Preinstallation Checklist

    1. Make sure pump connection contains a ground terminal. 1. Make sure the power source is capable of handling the The power cord on all Zoeller Grinder Pumps contains a green electrical requirements of the grinder pump, as indicated on conductor for grounding to help protect you against the possibility the nameplate.
  • Page 4: General Information

    Conduit and panel enclosure openings must case on the pump. have a gas and watertight seal. Installation of electrical 3. The 820 Grinder Pump is a single seal design and does panels, conduit and connections should be made by a not have sensor wires.
  • Page 5: Pump Wiring Instructions

    FLOAT BLUE YELLOW BLUE YELLOW BLUE YELLOW BLUE YELLOW (WHITE) (BROWN) (BLACK) (WHITE) (BROWN) (BLACK) MOTOR MOTOR O.L. O.L. START START 010415 010443 MODELS WD820 and WH820 MODELS E820 and I820 © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 6: Typical Indoor Prepackaged System

    CAST IRON ADAPTERS 4" FIBERGLASS HUB 1 1/4" X 32" W/RUBBER GROMMET GALVANIZED PIPE (FIELD INSTALLED) 36" 1 1/4" X 12" GALVANIZED PIPE ALARM SINGLE PHASE,2HP AUTOMATIC GRINDER PUMP SK1691B 24" NOMINAL © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 7: Indoor Prepackaged Installation Instructions

    3. Remove the unit from the packing. Indoor pre- packaged systems are preassembled at the Zoeller 7. Set the basin in the hole and connect the 4” inlet Company and require a minimum of field assembly pipe to the inlet hub using the rubber insert.
  • Page 8: Typical Outdoor Prepackaged System

    ANTI-FLOTATION FLANGE SK1670A 24" MIN. All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 9: Outdoor Prepackaged Installation Instructions

    2. Remove the unit from packing. Prepackaged outdoor systems to avoid damaging components or leaving voids when back are preassembled at the Zoeller Company and require a filling. Refer to Basin installation reference guide on more minimum of field assembly work. Float switches are set and specific requirements.
  • Page 10: Operation

    Operation GENERAL checks: Zoeller pumps are lubricated and tested at the factory prior to shipment and require minimum pre-start-up maintenance. • Pump power cables and control floats properly installed and voltage verified. Maximum operating temperature of pump liquid for grinder pumps •...
  • Page 11: Cutter Maintenance

    Grind the Star Cutter and Disc seen here to a 32 microfinish. Surfaces must be flat to within 0.001” T.I.R. Gap must be between 0.004” and 0.008” on these parts. © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 12: Service Checklist

    Every 5 years or 10,000 hours of operation: Unit must be cleaned and disinfected, inside the • Remove pump, inspect and service using a Zoeller rebuild kit. pumping chamber and all exterior surfaces, prior to servicing. • Flush and clean basin.

Table of Contents