Majestic MAGNUM 36MCUFD SERIES Installation And Operating Instructions Manual

Unvented vent-free fireboxes

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MAGNUM
UNVENTED
VENT-FREE FIREBOXES
INSTALLATION AND

OPERATING INSTRUCTIONS

MODELS: 36MCUFD, 42MCUFD SERIES
For use with a listed gas-fired
unvented decorative room heater
not to exceed 40,000 BTU/hr. Do
Not Build a Wood Fire.
Carefully review the instructions
supplied with the decorative type
unvented room heater for the mini-
mum fireplace size requirement.
DO NOT INSTALL AN APPLIANCE
IN THIS FIREBOX UNLESS THIS
FIREBOX MEETS THE MINIMUM
DIMENSIONS REqUIRED FOR
THE INSTALLATION.
If the information in this manual is not followed
exactly, a fire or explosion may result causing
If the information in this manual is not followed exactly,
property damage, personal injury or loss of life.
a fire or explosion may result causing property damage,
personal injury or loss of life.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
Do not store or use gasoline or other flammable
other appliance.
vapors and liquids in the vicinity of this or any other
appliance.
– WHAT TO DO IF YOU SMELL GAS
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
• Do not touch any electrical switch; do not use any
• Immediately call your gas supplier from a
• Immediately call your gas supplier from a neighbor's
• If you cannot reach your gas supplier, call the fire
• If you cannot reach your gas supplier, call the
Installation and service must be performed by
– Installation and service must be performed by
a qualified installer, service agency or the gas
a qualified installer, service agency or the gas
supplier.
supplier.
READ AND SAVE THESE INSTRUCTIONS
WARNINGS
WARNINGS
WARNINGS
any phone in your building.
phone in your building.
neighbor's phone. Follow the gas supplier's
phone. Follow the gas supplier's instructions.
instructions.
department.
fire department.

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Summary of Contents for Majestic MAGNUM 36MCUFD SERIES

  • Page 1: Operating Instructions

    MAGNUM UNVENTED VENT-FREE FIREBOXES INSTALLATION AND OPERATING INSTRUCTIONS MODELS: 36MCUFD, 42MCUFD SERIES WARNINGS For use with a listed gas-fired WARNINGS unvented decorative room heater WARNINGS not to exceed 40,000 BTU/hr. Do If the information in this manual is not followed Not Build a Wood Fire.
  • Page 2: Table Of Contents

    CONTENTS Canopy Installation ..........13 Important Safety Information ......... 3 Product Features ............5 Optional Equipment ..........14 Forced Air Kit ............14 Before You Start .............5 Brass or Chrome Trim ..........14 General Installation Information ......6 Optional Wide Canopy .........14 Firebox Dimensions ..........6 Minimum Hearth Dimensions .........7 Illustrated Parts Breakdown ........15 Using Optional Outside Air Kit ......16 Location of Firebox ..........7 Clearances and Height Requirements ....8 Warranty ..........Back Cover...
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the appliance. Please retain these instructions for future reference. IMPORTANT Read these instructions carefully before installing or trying to operate a vent-free gas heater in this firebox. • Any change to this heater or its controls can be dangerous. • Improper installation or use of the heater can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
  • Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 24. Never burn solid fuels in a fireplace where a unvented room heater is installed. 16. Keep room area clear and free from combustible materi- als, gasoline and other flammable vapors and liquids. 25. Always have a fireplace screen in place when the appli- ance is in operation, and unless other provisions for 17. Unvented gas heaters are a supplemental zone heater. combustion air are provided, the screen shall have an They are not intended to be a primary heating appli- opening(s) for induction of combustion air. ance. 26. Do not fill spaces around the firebox with insulation or 18. Unvented gas heaters emit moisture into the living area.
  • Page 5: Product Features

    PRODUCT FEATURES Do not attempt to burn solid wood fuels, vented gas log sets, or any other combustible in this unvented firebox. Also, do not install a vent-free gas log set in this firebox if the minimum clearance and height requirements of the log set are too large for the firebox.
  • Page 6: General Installation Information

    GENERAL INSTALLATION INFORMATION In planning the installation for the appliance it is necessary to determine where the unit is to be installed and whether optional accessories are desired. Gas supply piping should also be planned. The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence. 1. Position firebox prior to framing or into prepared framing. 2. Field wire main power supply to models with fan kit. (Electrical connections should only be performed by an experi- enced, licensed /certified tradesman). 3. Plumb gas line. (Gas connections should only be performed by an experienced, licensed/certified tradesman). 4. Install vent-free gas log heater per the instructions provided with the vent-free gas log heater. 5. Complete finish wall material, surround and optional hearth extension to your individual taste. FIREBOX DIMENSIONS 36MCUFD 42MCUFD " 47" 6" 4" " " " 8" " " " " " " 5.25"...
  • Page 7: Minimum Hearth Dimensions

    GENERAL INSTALLATION INFORMATION LOCATION OF FIREBOX MINIMUM HEARTH DIMENSIONS 36MCUFD-F 36MCUFD-R 42MCUFD-F 42MCUFD-R " " " " 15" " 15" " " " " " 5" 5" 5" 5" " " " " Figure 2 - Minimum Hearth Dimensions LOCATION OF FIREBOX Carefully select the best location for installation of your vent-free firebox. The following factors should be taken into consideration:...
  • Page 8: Clearances And Height Requirements

    CLEARANCES HEIGHT REqUIREMENTS Ensure that minimum clearances shown in Figures 4 through 7 are maintained. Left and right clearances are determined when facing the front of the firebox. " Follow these instructions carefully to ensure safe installation. Failure n i m to follow these requirements may create a fire hazard. Sidewall clearances: The clearance from the inside of the 6 " n i m appliance to any combustible wall should not be less than 6". See Figure 4. Ceiling clearance: The ceiling must be at least 42” from the 6 " n i m top of the firebox opening. See Figure 4. 3. Back wall clearance: The appliance may be placed against a combustible back wall.
  • Page 9: Height Requirements

    CLEARANCES HEIGHT REqUIREMENTS Mantel clearances: The canopy supplied with the unit must be installed. If a combustible mantel is installed, it must meet the clearance requirements as shown in Figure 7A. However, if lower mantel height is desired, see page 15 and Figure 7B. 1" 10" 8" 6" " 1" " 19" 16" 1" Figure 7A - Mantel Clearances Figure 7B - Mantel Clearances for Wide Profile Canopy Only. WALL FIREPLACE COMBUSTIBLE MATERIAL AREA HOOD...
  • Page 10: Fireplace Framing

    FIREPLACE FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figures 9 through 12 and the chart below for your specific installation requirements. See Figure 1 on Page 6 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs. The firebox may be installed directly on a combustible floor or raised on a platform of an appropriate height. When the firebox is installed directly on carpeting, tile, or other combustible material, other than wood flooring, the firebox shall be installed on a metal or wood panel extending the full width and depth of the enclosure. Combustibles may not come any closer to the top of the enclosure than the standoffs will allow. Do not fill spaces around firebox with insulation or other materials. This could cause a fire.
  • Page 11: Clearances And Height Requirements

    FIREPLACE FRAMING When finishing a custom cabinet, mantel, or other built-in enclosure, the opening size to accommodate the fireplace with trim installed is as follows: 36MCUFD MCUF42 with Trim with Trim K 4" " " " Figure 13 - Custom Cabinet the fireplace must be installed giving full consideration to the clearance and height requirements identified in this manual. 1. Bend out the nailing flanges located on each side of the firebox. 2. Slide the firebox into prepared framing or position firebox in its final position and frame later.
  • Page 12: Gas Line Installation

    GAS LINE INSTALLATION plumbing connections should only be performed by a qualified, licensed plumber. Main gas supply must be off when plumbing gas line to fireplace or performing service. Consult all local codes. All gas piping must be installed to comply with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1/NFPA54. Remove the baseplate for ease of gas line installation. Remove three (3) screws along the front edge of the baseplate. Remove four (4) screws which secure the baseplate to the combustion casing (two at rear and one along each side). Replace baseplate prior to connecting gas line to heater. Consult heater installation and operating instructions for correct installation of the heater into the firebox. The " gas line may enter either from the left side or right side of the firebox. Gas access holes are provided on both sides of the firebox. A listed manual shutoff valve must be installed upstream of the appliance. A union tee and plugged " NPT pressure tapping point should be installed upstream of hte appliance.
  • Page 13: Canopy Installation

    CANOPY INSTALLATION INSTALLING CANOPY A canopy is furnished with each firebox and MUST be installed for safe operation. See Figure 15. the firebox canopy must not be modified or replaced with a canopy that may be provided with the unvented decorative room heater. 1. Remove the three (3) screws from the top front frame assembly. Also remove the two (2) screws on the side frames. See Figure 15. 2. Align the canopy with the holes in the top frame. 3. Replace the screws previously removed. 4. Tighten side screws. Make sure the canopy is level and secure. Figure 15 - Installing Canopy Close fireplace screen panel before operating a decorative type unvented room heater.
  • Page 14: Optional Equipment

    OPTIONAL EqUIPMENT BRASS OR CHROME TRIM Optional brass trim kits can be used with unit when installed as a free standing fireplace with wood surround. OPTIONAL WIDE CANOPY The optional wide canopy can be installed. See installation instructions provided with kit. FORCED AIR KIt (BLOTMC) If you are installing the forced air kit, Model BLOTMC, on 36MCUFD or 42MCUFD models, see the installation instructions provided with the kit for electrical wiring requirements, or the blower installation section. The firebox must be connected to main power supply at time of firebox installation. The blower must be installed prior to the installation of the vent-free heater. The electrical connections must be made before the firebox is framed and enclosed in the finished walls. Electrical connections should only be performed by a qualified, licensed electrician, main power must be off when connecting to main electrical power supply or performing service.
  • Page 15: Illustrated Parts Breakdown

    ILLUSTRATED PARTS LIST ITEM DESCRIPTION qTY 36MCUFD 42MCUFD Canopy 71D0500 71D1000 Screen Panel 6D456 6D456 Screen Rod 6D01K 6D01K ACCESSORIES IN KItS Standard Brass Canopy BRCU6 BRCU4 Wide Brass Canopy BRC6 BRC4 Blower w/ Rheostat BLOTMC BLOTMC Brass Trim Curved Design BRTKM6 BRTKM4 Pewter Trim Curved Design PWTKM6 PWTKM4 Black Trim Curved Design BLTKM6 BLTKM4 Outside Air Kit* AK-4 AK-4 *Not illustrated, see following page.
  • Page 16: Using Optional Outside Air Kit

    USING OptIONAL AK-4 OUtSIDE AIR KIt COMBUSTION AIR 1. Locate combustion air assembly at an exterior location which is not likely to be accidentally blocked in any manner. Locate assemblya min. of 12" above the snow line to prevent blockage by snow accumulation. 2. Never mount the combustion air inlet assembly in a garage or storage area where combustible fumes such as gasoline might be drawn into the fireplace. 3. Combustion air can be drawn from the crawl space under a house when an adequate supply of air is provided by open ventilation. 4. CAUTION: Do not take combustion air from attic space or garage space. 5. Locate air supply inlet at least 3' away from any applaince vent terminal. 6. Avoid extremely long runs and numerous turns in the duct leading from the fireplace to the combustion air assembly. These conditions increase the resistance to the free flow of air through the duct. See Figures 17 through 20 for methods of installing the outside air for combustion assemblies. Firestop Spacer Note: Fireplace model in illustrations may not be representative of your appliance.
  • Page 17 USING OptIONAL AK-4 OUtSIDE AIR KIt The use of outside air for combustion is optional unless required by building codes. It is only necessary to supply outside combustion air to one side of the fireplace. Use the model AK4 combustion air kit. MODEL AK-4 COMBUStION AIR ASSEMBLy DO NOT remove the 1. Remove the cover plate from the 4" outlet opening location on the left or cover if the outside air right outside of the fireplace. will not be connected. 2. Place the insulation ring between the AK-4 starting collar and fire- place wall.
  • Page 18 USING OptIONAL AK-4 OUtSIDE AIR KIt MODEL AK-4 COMBUStION AIR ASSEMBLy (CONTINueD) Approximately 7. If the duct is the insulated type, push the insulation back from one end of " the duct approximately 2". See Figure 24. Duct Connector 8. Slip the exposed end of the duct over the starting collar on the fireplace. 9. Using the sheet metal screws provided, secure the duct end to the collar attached to the fireplace. 10. Nail or screw the combustion air assembly to the surface of the wall. Insulation Note: If the wall covering is brick or stone, use appropriate masonry fasteners.
  • Page 19: Warranty

    LIMITED LIFETIME WARRANTY POLICY The following components are warranted for life to the original owner, subject of proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate, and Stainless Steel Burners. FIVE YEAR WARRANTY The following components are warranted for 5 years to the original owner, subject of proof of purchase: Vent Free Ceramic Fiber Logs, Catalytic Filter and Aluminized Burners. BASIC WARRANTY MHSC warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manufactured by MHSC in the appliance are found to be defective in materials or workmanship, MHSC will, at its option, replace or repair the defective components at no charge to the original owner. MHSC will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from the date of installation. Any products presented for warranty repair must be accompanied by a dated proof of purchase. This Limited Lifetime Warranty will be void if the appliance is not installed by a qualified installer in accordance with the installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) firebox/burner assembly damage by accident, neglect, misuse, abuse, alteration, negligence of others, including the installation thereof by unqualified installers, (2) the costs of removal, reinstallation or transportation of defec- tive parts on the appliance, or (3) incidental or consequential damage. All service work must be performed by an authorized service representative. This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fitness for purpose and of all other obligations or liabilities. MHSC does not assume for it any other obligations or liability in connection with the sale or use of the appliance. In states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you. You may also have additional rights not covered in this Limited Lifetime Warranty. MHSC reserves the right to investigate any and all claims against the Limited Lifetime Warranty and decide upon method of settlement. IF WARRANTY SERVICE IS NEEDED... 1. Contact your supplier. Make sure you have your warranty, your sales receipt and the model/serial number of your MHSC product.
  • Page 20 MHSC 149 Cleveland Drive • Paris, Kentucky 4061 www.mhsc.com AUGUST 2008 26D4750 • Rev. 9...

This manual is also suitable for:

Magnum 42mcufd series

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