OKIDATA Pacemark 4410 Service Manual

OKIDATA Pacemark 4410 Service Manual

Heavy-duty impact printer
Table of Contents

Advertisement

Thank You for purchasing this
Factory Service Manual on EBAY
from PCTECHINFO!
Click Here
Manuals for other Computer and
Printer / Copier Manufacturers
from PCTECHINFO!
for more Factory Service

Advertisement

Table of Contents
loading

Summary of Contents for OKIDATA Pacemark 4410

  • Page 1 Thank You for purchasing this Factory Service Manual on EBAY from PCTECHINFO! Click Here for more Factory Service Manuals for other Computer and Printer / Copier Manufacturers from PCTECHINFO!
  • Page 2 OKIDATA Service Training Manual. 05/13/98 Note: This Adobe Acrobat version of the Okidata Service Training Manual was built with the pictures rendered at 300 dpi, which is ideal for printing, but does not display well on most displays.
  • Page 3: Table Of Contents

    Table of Contents Page Service Guide for PM4410 0 Introduction Preface 1 Specifications 1.1 Basic System Configuration 1.2 Printer Specifications 1.3 Option Specifications 1.4 Basic Specifications 2 Operation 2.1 Electrical Operation ..2.1.1 Summary ..2.1.2 Microprocessor and the peripheral circuit ..2.1.3 Initialization ..2.1.4 Interface Control ..2.1.5 Parallel Interface Control ..2.1.6 Serial Interface...
  • Page 4 Table of Contents Page ..3.3.28 Paper Jam Sensor Assy / Bail PE Sensor Assy ..3.3.29 Sprocket Assy (L) (R) (Front Tractor) ..3.3.30 Sheet Feeder Assy (L) Rear / Sheet Feeder Assy (R) Rear ..3.3.31 Bail Assy 4 Adjustments Adjustments 5 Maintenance 5.1 Cleaning 5.2 Lubrication ..(28) Option Interface...
  • Page 5 Table of Contents Page ..(12) Printer goes off during operation ..(13) Printer does not operate after being turned on, while "INITIALIZING" is displayed on LCD ..(14) Wrong characters are printed or characters are omitted ..(15) Printer operates normally but characters are not printed ..(16) Printer operates normally but characters are not printed.
  • Page 6 Table of Contents Page 1. Normal mode 2. Maintenance mode 1 3. Maintenance mode 2 4. Maintenance function ..4.1 Auto gap test ..4.2 Gap close ..4.3 Sensor slice level learning function ..4.4 All sensors ON/OFF check function ..4.5 Print start position PE sensor aligning function ..4.6 FLASH memory loading function ..4.7 Head pin test ..4.8 AG correction function...
  • Page 7: Preface

    This manual is for customer engineers. For further information, refer to the User's Manual for handling or operating the equipment. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 8: Basic System Configuration

    1.1 Basic System Configuration The basic system configuration of Pacemark 4410 is illustrated below in Figure 1-1. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 9: Printer Specifications

    Page: 3 Service Guide for PM4410 Chapter 1 Specifications 1.2 Printer Specifications This printer unit is composed with the following hardware. Printer mechanism Main control/Motor driver board Head driver board Interface/Motor/Sensor board (including IEEE 1284 bi-directional parallel interface and RS-232C serial interface) Motor/Sensor and AG sensor boards Operation panel board Power supply unit...
  • Page 10 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 11: Option Specifications

    (b) 70034201 OkiLAN 6100e 10/100 Base-TX Ethernet Internal Print Server (b) Okidata Microline 300/500 Series Serial/ HSP Adapter RS422A Current Loop Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 12: Basic Specifications

    Page: 5 Service Guide for PM4410 Chapter 1 Specifications 1.4 Basic Specifications (1) Dimensions Width: 768mm (30.24 inches) Length: 385mm (15.16 inches) Height: 358mm (14.09 inches) (2) Weight Approx. 42kg (92.6 lbs.) (3) Form Continuous Paper One-part paper Ream weight: 45 to 90g/m (12 to 24 lbs.) Multiple-part paper Max.
  • Page 13 Label Thickness : Max 0.28mm (0.011 inch) Size : Max. 381 x 83mm (15 x 3.25 inches) Media supply : Front paper feed only (4) Print speed Print Mode 10 CPI 12 CPI 15 CPI 17.1 CPI 20 CPI 1066 CPS 1066 CPS 1066 CPS 1066 CPS...
  • Page 14 PROPRINTER n : 1 EPSON n : 1 255 (Cannot specify MSB : 1 127) (10) Power Requirements a) Input power Single-phase AC Voltage : 120VAC +5.5%, -15% 230 VAC ±15% Frequency : 50/60Hz ±2% b) Power consumption Local Test : Max. 295 W (Rolling ASCII, Utility) Idle : Max.
  • Page 15 Page density : the proportion in area of characters and spaces within printhead movable area. Power on Time : 8 hours/day, 25 days/month and 12 months/year. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 16: Electrical Operation

    2.1.12 Bail, tractor switching, AG, ribbon motor control 2.1.13 Operation Panel 2.1.14 Alarm circuits 2.1.15 Power supply circuit Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 17: Summary

    The power to other electrical parts is also distributed through the connectors within the control board. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 18: Microprocessor And The Peripheral Circuit

    Page: 8 Service Guide for PM4410 Chapter 2 Operation 2.1.2 Microprocessor and the peripheral circuit (1) Microprocessor (IC24: 80C186-16) This processor is a CMOS single-chip computer with integrated peripheral device functions and a 16 bit MPU core. The processor has a 20 bit address bus and a 16 bit data bus. It is capable of accessing up to 4M bit program memory and 4M bit of data memory.
  • Page 19 (2) PG ROM (IC46) This is a 256 x16 bits (4M bit) EPROM with the control program for the printer stored. The MPU executes instructions under this program. The program ROM is assigned to the program memory area of the MPU and is fetched by the RD signal of the MPU. The following shows the operation of the memory access.
  • Page 20 (3) DRAM(IC28) The RAM is CMOS dynamic RAM with (256K x 16 bit) configuration, and used as buffers (such as receiving buffer, printing buffer, DLL buffer and working buffer). The following shows the examples of the memory access operation.
  • Page 21 (4) CG ROM (IC48) This is a 256K x 16 bits (4M bits) EPROM with the font data for the characters stored. CG ROM is assigned to the program memory area of the MPU and is fetched by the RD signal of the MPU. The following shows the memory access operation.
  • Page 22 (5) EEPROM(IC40) The EEPROM is a CMOS serial I/O type memory which is capable of electrically erasing and writing 1,024 bits. The EEPROM contains menu data. The following shows the memory access operation.
  • Page 23 (6) Main LSI (IC38: MSM91U036) MSM91U036 is control LSI for head data, DC motor and modification of print data, which has the following functions. (a) Head data control It distributes print data stored in the DRAM over wire arrangements of the print head and outputs it as dot data in synchronism with print timing.
  • Page 24 (d) I/O port This printer has 8-bit output port which is used for controlling the SRAM. (e) Head position count It counts the outputs from slit sensors (SPPHASE A, B) located on the space motor to keep monitoring the current position of the print head.
  • Page 25 This LSI is the serial I/F LSI which controls the input/output of serial I/F controlling signals with command inputs from the MPU. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 26: Initialization

    Page: 9 Service Guide for PM4410 Chapter 2 Operation 2.1.3 Initialization This printer is initialized when the power is turned on or when the I-PRIME-N signal is input from the host side via the parallel interface. For the initialize operation, the RESET-N signal is first output from the reset circuit to reset the MPU and LSIs. When resetting ends, the program starts and the LSIs are reset by NHDC LSI via LRESET-N.
  • Page 27 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 28: Interface Control

    The selected interface is stored to the EEPROM and can maintain even after powering the printer off. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 29: Parallel Interface Control

    When reception is impossible because the buffer is full, the BUSY signal is sent to request stopping of data transmission. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 30: Serial Interface

    Line driver/receiver into line voltage which is output to the serial I/F. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 31: Printing Operation

    During the line feed operation, the MPU causes the carriage to decelerate. Upon termination of line feed operation, the spacing operation is performed. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 32: Printhead Control

    Page: 14 Service Guide for PM4410 Chapter 2 Operation 2.1.8 Printhead control The printhead is controlled by the Main LSI and NHDC LSI. Printing is synchronized with the ITOUT signal from the NHDC LSI. The NHDC LSI outputs the dot timing1 signals (DT1:1~18) and the dot timing2 signals (DT2:1~18), and the driver IC drives each dot magnet.
  • Page 33 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 34: Print Compensation Control

    According to the thickness of the printing medium, the print mode is compensated as shown in the table below: Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 35: Space Motor Control

    Page: 16 Service Guide for PM4410 Chapter 2 Operation 2.1.10 Space motor control (1) The Main LSI generates the SPDV-P signal upon receiving the spacing command from the MPU. This is a fixed cycle pulse signal. The Main LSI varies the pulse duty according to the speed data from the MPU to control the motor speed. The SPFOW-P or SPREV-P signal from the Main LSI changes the current direction in the DC motor to run the motor in the forward or reverse direction.
  • Page 36 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 37: Line Feed

    It is driven by +44V application by the LFOVDV-P signal for line feed operation. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 38: Bail, Tractor, Switching, Ag, Ribbon Motor Control

    Bail, tractor switching, AG and ribbon motor control is as shown below. The AG motor is locked with AGHOLD-P. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 39: Operation Panel

    Page: 19 Service Guide for PM4410 Chapter 2 Operation 2.1.13 Operation Panel The clock synchronization OPCLK of NHDC LSI is used to input the switch data and output the LED data and LCD data through the operation panel control LSI (IC1: BU6152S). A 2-byte (15 bits + 1 even parity bit) command (OPDATAOUT-P) is transmitted to the LSI (BU6152S) in synchronization with the OPSCLK-N signal.
  • Page 40 This is because the bit 0 to bit 3 of OPDATAIN-P are fixed so that the response can be returned before decoding the command. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 41: Alarm Circuit

    Page: 20 Service Guide for PM4410 Chapter 2 Operation 2.1.14 Alarm circuit (1) Driver circuit abnormality detection alarm. This protective circuit prevents secondary troubles by stopping the power supply upon detection of an abnormality in the print head, SP motor driver circuit or other motor driver circuits. This circuit monitors the driving time by means of the signals (DT1COM1, SPV, LF COM, AG-MCOM, RBN-MCOM, TR-MCOM, BEIL-MCOM and RENCOM) connected to the overdrive signals for each driver circuit.
  • Page 42 With no rotation for 16 sec. or longer, the MPU stops the printing operation, informs the host of the ribbon jam, and lights the alarm lamp. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 43: Power Supply Circuit

    Output from the power supply reset circuit to the main PCB. On receiving the POWONRST-N signal, the main PCB prepares the main PCB RESET-N signal and +5VDC. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner...
  • Page 44 Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 45: Mechanical Operation

    2.2.4 Ribbon drive 2.2.5 Paper Feed Mechanism 2.2.6 Bail Feed Mechanism 2.2.7 Paper End Detection Mechanism Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 46: Printhead Mechanism And Operation

    Page: 23 Service Guide for PM4410 Chapter 2 Operation 2.2.1 Printhead mechanism and operation The printhead is a spring charged 18-pin driving head using a permanent magnet. It is attached to the carriage, which moves in parallel with the platen. Electrically, this unit is connected to the control circuits through the control board. Figure 2-20 Arrangement of the head pins - View from the tip of the printhead (1) The printhead configuration: The printhead is composed of the following parts:...
  • Page 47 (ii) When not printing Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 48: Spacing Operation

    Page: 24 Service Guide for PM4410 Chapter 2 Operation 2.2.2 Spacing operation Spacing is effected by driving the carriage assembly installed to the main shaft and slide beam set in parallel with the platen by the DC servo motor. (a) DC motor with motor (b) Carriage frame (c) Carriage shaft (d) Space belt...
  • Page 49 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 50: Head Gap Adjusting

    Page: 25 Service Guide for PM4410 Chapter 2 Operation 2.2.3 Head gap adjusting The auto gap adjusting mechanism automatically adjusts the space between the platen and print head according to the thickness of papers. This mechanism does this driving the platen back and forth with the AG motor (pulse motor), and effects the auto gap motion after the reverse motion of the platen.
  • Page 51 (3) AG detector detail drawing...
  • Page 52 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 53: Ribbon Drive

    When the ribbon motor is driven, the rotational force is transmitted to the drive roller in the ribbon cartridge through ribbon feed gears, and the ink ribbon fed. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 55: Paper Feed Mechanism

    Page: 27 Service Guide for PM4410 Chapter 2 Operation 2.2.5 Paper Feed Mechanism The line feed on the print paper is driven by the LF motor (pulse motor) and done by rotating the sheet feeder and feed roller. (1) Front tractor The rotation of the LF motor rotates the drive shaft through the LF gear, change gear and front tractor drive gear, driving the pin belt of the front tractor Assy.
  • Page 56 (3) Tractor changing motion The front tractor and rear tractor are switched by exclusive tractor change motor (pulse motor). Operating keys on the operating panel and receiving a command rotates the tractor change motor, moving the tractor change lever back and forth through gears so that the change gear moves transversely. If the change gear is shifted to right, the rotational force is transmitted to the front tractor gear, driving the front tractor.
  • Page 57 Rear tractor drive Front tractor drive...
  • Page 58 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 59: Bail Feed Mechanism

    Page: 28 Service Guide for PM4410 Chapter 2 Operation 2.2.6 Bail Feed Mechanism This mechanism automatically opens the bail for pulling a paper into, and closes it after the paper passes through the bail. This function is operated by exclusive bail motor (pulse motor). The bail motor rotates depending on the position of a paper, moving the bail lift lever (L) back and forth through gears.
  • Page 60 (i) Close position (ii) Open position (iii) Half open position...
  • Page 61 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 62: Paper End Detection Mechanism

    Page: 29 Service Guide for PM4410 Chapter 2 Operation 2.2.7 Paper End Detection Mechanism (1) Front/ Rear form end detection mechanism (when the form with sprocket holes is used) The form prevents the paper end lever tip end from coming into the hole on the sheet feeder cover rib and the microswitch is set to the ON state.
  • Page 63 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 64: Precautions For Parts Replacement

    Page: 30 Service Guide for PM4410 Chapter 3 Disassembly 3.1 Precautions for Parts Replacement The section explains the procedures for replacement of parts, assemblies, and units in the field. Only the removal procedures are explained here. Reverse the procedure for the installation. (1) Before starting parts replacement, remove the AC cable and interface cable.
  • Page 65 Table 3-1 shows the tools required for field replacement of printed circuit boards and units. Table 3-1 Service Tools Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 66: Parts Layout

    Page: 31 Service Guide for PM4410 Chapter 3 Disassembly 3.2 Parts Layout Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 67: How To Change Parts

    Page: 32 Service Guide for PM4410 Chapter 3 Disassembly 3.3 How to Change Parts This section explains how to change parts and assemblies appearing in the disassembly diagram below. 3.3.1 Cover-Assy-Access / Cover-Assy-Side (R) / Cover-Assy-Side (L) / Cover-Assy-Front / Frame-Assy/Rear / Plate-Front (stuck) 3.3.2 Printer Unit 3.3.3 Control Block [Control Board (PMA Printed Board), Driver Board (PDA Printed Board)]...
  • Page 68 3.3.30 Sheet Feeder Assy (L) Rear / Sheet Feeder Assy (R) Rear 3.3.31 Bail Assy Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 69: Cover-Assy-Access / Cover-Assy-Side (R)

    Page: 33 Service Guide for PM4410 Chapter 3 Disassembly 3.3.1 Cover-Assy-Access / Cover-Assy-Side (R) / Cover-Assy-Side (L) / Cover-Assy-Front / Frame-Assy-Rear / Plate-Front (stuck) (1) Remove Guide Sheet (1) and Cover Assy Access (2). (2) Unscrew 2 screws (3) and the screw (4) and the screw (5), then remove Cover Assy Side (R) (6), sliding it to the arrow direction.
  • Page 70 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 71 Page: 34 Service Guide for PM4410 Chapter 3 Disassembly 3.3.2 Printer Unit (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Unscrew 4 screws (2) which fix Printer Unit (1).
  • Page 72 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 73: Control Block [Control Board (Pma Printed Board)

    Page: 35 Service Guide for PM4410 Chapter 3 Disassembly 3.3.3 Control Block [Control Board (PMA Printed Board), Driver Board (PDA Printed Board)] (1) Remove Cover Rear (B). (See 3.3.1) (2) Unscrew 2 screws (1) and unplug all the connecting cords to Control Block (2). (3) Remove Control Block (2), sliding it into the arrow direction.
  • Page 74 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 75 Page: 36 Service Guide for PM4410 Chapter 3 Disassembly 3.3.4 Power Supply Unit (1) Remove Guide Paper (B), Cover Blank Lower and Rear Cover (B). (See 3.3.1) (2) Unplug connectors to Power Supply Unit (1). (3) Unscrew the screw (2) and release Earth Wire (3). (4) Unscrew the screw (4) and remove Bracket PG (5).
  • Page 76 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 77: Pg Cooling Fan

    2. The fan should be installed, matching the direction of air flow to the direction of arrow shown in the figure. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 78: I/F Board (Pha Printed Board)

    (6) Unscrew 2 screws (9) and remove I/F Board (PHA Printed Board) (5). (7) For installation, reverse the removal procedure. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 79: Ag Board (Pga Printed Board) / Connector Cord

    Page: 39 Service Guide for PM4410 Chapter 3 Disassembly 3.3.7 AG Board (PGA Printed Board) / Connector Cord (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck).
  • Page 80 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 81: Ag Motor Assy

    Page: 40 Service Guide for PM4410 Chapter 3 Disassembly 3.3.8 AG Motor Assy (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Unscrew 2 screws (1) and remove Bail Gear Assy (2).
  • Page 82 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 83: Mini Pitch Belt

    (5) For installation, reverse the removal procedure. (Note on Installation) 1. Adjust the belt play after installing Mini Pitch Belt (5). Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 84: Tractor Change Motor Assy

    Page: 42 Service Guide for PM4410 Chapter 3 Disassembly 3.3.10 Tractor Change Motor Assy (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Remove Printer Unit.
  • Page 85 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 86: Bail Motor Assy

    Page: 43 Service Guide for PM4410 Chapter 3 Disassembly 3.3.11 Bail Motor Assy (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Unplug the connectors (1) from I/F Board (PHA Printed Board) (CN2) (12).
  • Page 87 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 88: Lf Motor Assy

    Page: 44 Service Guide for PM4410 Chapter 3 Disassembly 3.3.12 LF Motor Assy (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Remove I/F Board.
  • Page 89 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 90: Head Cooling Fan 1

    1. The fan should be installed, matching the direction of air flow to the direction of arrow shown in the figure. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 92: Head Cooling Fan 2

    Page: 46 Service Guide for PM4410 Chapter 3 Disassembly 3.3.14 Head Cooling Fan 2 (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Unscrew the screw (1) and remove Cable Holder Cover (2).
  • Page 93 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 94: Space Motor

    Page: 47 Service Guide for PM4410 Chapter 3 Disassembly 3.3.15 Space Motor (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Remove Printer Unit.
  • Page 95 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 96: Operator Board (Poa Printed Board)

    Page: 48 Service Guide for PM4410 Chapter 3 Disassembly 3.3.16 Operator Board (POA Printed Board) (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Unplug the connector (2) from Operator Board (POA Printed Board) (CN1) (1).
  • Page 97 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 98: Ribbon Feed Assy

    Page: 49 Service Guide for PM4410 Chapter 3 Disassembly 3.3.17 Ribbon Feed Assy (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Unplug the connector (1) from Junction Board (PRA Printed Board) (CN9) (7).
  • Page 99 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 100: Printing Head

    Page: 50 Service Guide for PM4410 Chapter 3 Disassembly 3.3.18 Printing Head (1) Lean Frame Assy Rear backward and open Access Cover. (2) Move the printing head to the recess on the right seen from the front. (3) Pull out Ribbon Guide (1) upward. (4) Unscrew 2 screws (2) and remove Printing Head (3) from the connector.
  • Page 101 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 102: Head Cable

    Page: 51 Service Guide for PM4410 Chapter 3 Disassembly 3.3.19 Head Cable (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Remove Printing Head.
  • Page 103 The condition of cables when the carriage is shifted to the left end Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 104: Ribbon Protector

    Page: 52 Service Guide for PM4410 Chapter 3 Disassembly 3.3.20 Ribbon Protector (1) Remove Printing Head. (See 3.3.18) (2) Open Access Cover (1). (3) Unscrew the screw (2) and remove the cord clamp (3). (4) Unscrew the screw (4) and remove Paper Width Sensor (5). (5) Unplug the connector (6).
  • Page 105 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 106: Space Motor Fan

    1. The fan should be installed, matching the direction of air flow to the direction of arrow shown in the figure. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 107: Junction Board

    (4) Unscrew 3 screws (3) and remove Junction Board Bracket (4). (5) For installation, reverse the removal procedure. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 108: Cover Open Switch Assy / Ribbon Rotation Sensor

    Page: 55 Service Guide for PM4410 Chapter 3 Disassembly 3.3.23 Cover Open Switch Assy / Ribbon Rotation Sensor (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck).
  • Page 109 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 110: Interlock Switch / Interlock Switch Cord Assy

    Page: 56 Service Guide for PM4410 Chapter 3 Disassembly 3.3.24 Interlock Switch / Interlock Switch Cord Assy (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck).
  • Page 111 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 112: Knob Bracket Assy

    Page: 57 Service Guide for PM4410 Chapter 3 Disassembly 3.3.25 Knob Bracket Assy (1) Remove Bail Motor. (See 3.3.11) (2) Unscrew the screw (1) and remove the gear (2). (3) Unscrew 2 screws (3) and remove Knob Bracket Assy (4). (4) Unscrew 2 screws (5) and remove AG Sensor Cover (6).
  • Page 113 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 114: Space Belt

    (5) Unscrew (5) screw and pull out Connector Guide (3), unscrew the screw (4) and remove Space Belt (2). (6) For installation, reverse the removal procedure. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 115: Ag Sensor Frame / Start Searching Sensor

    Page: 59 Service Guide for PM4410 Chapter 3 Disassembly 3.3.27 AG Sensor Frame / Start Searching Sensor (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck).
  • Page 116 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 117: Paper Jam Sensor Assy / Bail Pe Sensor Assy

    (5) Unscrew 2 screws (6), (7) and remove Paper Jam Sensor (8). (6) For installation, reverse the removal procedure. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 118: Sprocket Assy (L) (R) (Front Tractor)

    Page: 61 Service Guide for PM4410 Chapter 3 Disassembly 3.3.29 Sprocket Assy (L) (R) (Front Tractor) (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Remove Printer Unit.
  • Page 119 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 120: Sheet Feeder Assy (L) Rear / Sheet Feeder Assy (R)

    Page: 62 Service Guide for PM4410 Chapter 3 Disassembly 3.3.30 Sheet Feeder Assy (L) Rear / Sheet Feeder Assy (R) Rear (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck).
  • Page 122 (drive gear B) to 5 3 (rear drive shaft of the rear tractor Assy) at a position where the directions of marks on (4) (drive gear B) and 2 (rear tractor drive gear) match. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 123: Bail Assy

    Page: 63 Service Guide for PM4410 Chapter 3 Disassembly 3.3.31 Bail Assy (1) Remove Cover Assy Access / Cover Assy Side (R) / Cover Assy Side (L) /Cover Assy Front / Frame Assy Rear / Plate Front (stuck). (See 3.3.1) (2) Remove Mini Pitch Belt.
  • Page 124 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 125: Lubrication

    Page: 64 Service Guide for PM4410 Chapter 4 Adjustments Adjustments (1) Be sure to carry out this adjustment with the printer mechanism mounted on the lower cover. (2) Be sure to carry out this adjustment operation on a level and highly rigid work table (flatness: less than 0.039 inch or 1 mm) so as to minimize adjustment error.
  • Page 126 (2) Protector Gap (1) insert the thickness gauge b protector frame to verify the pro between 0.12 and 0.16 mm. Notes: Although the adjustmen 0l12 to 0.16 mm, the configura from 0.09 to 0.2 mm. (2) If adjustment is required, sc post with the Phillips screw driv frame to make the protector ga and 0.16 mm, then fix the prote...
  • Page 127 LF Motor Belt Tension 200 ~ 250gf (1) Adjust the LF motor belt ten assy, to produce the standard v deflected 1.5 mm at the middle drive pulley B. Slice Level Setting-paper Width Sensor (1) Install the ribbon cassette o (2) Turn on the printer while pre [11] at the operation panel.
  • Page 128 Installing the printhead (1) In installing the printhead, a impinging plate on the carriage Notes: The printhead should be install position. (prevent protector def (2) How to tighten screws in ins a. Lightly tighten the right and l printhead against the carriage. b.
  • Page 129 Item Items Graphics Protector Gap Adjustment (1) Range Adjustment (2) Protector Gap AG Plate Gap Auto Gap Correction...
  • Page 130 LF Motor Belt Tension Auto Gap Motor Assy Bail Gear Assy Backlash...
  • Page 131 Installing printhead...
  • Page 132 Alignment of horizontal printing Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 133 Remove paper waste and wipe off stain, dust, waste, etc. Paper travel surface Ribbon guide and the vicinity Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 135 Page: 66 Service Guide for PM4410 Chapter 5 Maintenance 5.2 Lubrication This printer is designed to be maintenance free and requires no lubrication during normal operation. However it is necessary to apply lubricant in case the printer is disassembled, reassembled, cleaned or parts have been changed. (1) Cleaning time Remarks: 1) Turn off the power before cleaning.
  • Page 136 Right Side View...
  • Page 137 Left Side View...
  • Page 142 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 143 Page: 67 Service Guide for PM4410 Chapter 5 Maintenance (28) Option Interface...
  • Page 144 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 145 (5) Carry out a thorough test after the repair to check for correct functioning. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 146: Troubleshooting Table

    Paper jam while paper inset. (12) Smearing / Missing dots (13) Faint or dark print. (14) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 147: Lamp And Lcd Display

    Page: 70 Service Guide for PM4410 Chapter 6 Maintenance 6.3 Lamp and LCD Display (1) Printer mode display Table 6.2 and Table 6.3 PRINTER MODE ALARM SELECT CONTENTS REMEDY Operation ON LINE Indicates that the printer is ready mode for receiving. HEX DUMP Indicates that the printer is in the hex dump mode.
  • Page 148 Table 6.4 Error Category Comments Remedies RAM ALARM D-RAM Error ROM ALARM S-RAM Error Program-ROM Error CG-ROM Error EEPROM Error PROGRAM ALARM Watch Dog Time Error Invalid Input Error ENGINE ALARM Spacing Error Refer to flow chart (2) Homing Error Refer to flow chart (3) Fuse Breakdown Refer to flow chart (1)
  • Page 149 ML300's IF Card ROM Error ML300's IF Card RAM Error ML300's IF Card Connection Error Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 150: Part Layout

    Page: 71 Service Guide for PM4410 Chapter 6 Maintenance 6.4 Part Layout (1) Board (2) Other...
  • Page 151 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 152: Connection

    Page: 72 Service Guide for PM4410 Chapter 6 Maintenance 6.5 Connection (1) Printhead (2) Line feed motor (3) Space motor (4) Ribbon motor (5) Path-change motor (6) Auto-gap motor (7) Bail motor (8) Space Fan1 (9) Space Fan2 (10) Head Fan1 (11) Head Fan2 (12) Power Fan (13) Space slit sensor...
  • Page 153 (29) Continuous-form Paper Cutter (Option) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 154: Printhead

    Service Guide for PM4410 Chapter 6 Maintenance (1) Printhead Resistance of ech coil should be about 5.8 Ohms Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 155: Line Feed Motor

    Chapter 6 Maintenance (2) Line feed motor Resistance of each coil should be about 4.2 Ohms Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 156: Space Motor

    Service Guide for PM4410 Chapter 6 Maintenance (3) Space motor Resistance of motor should be about 1.08 Ohms Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 157: Ribbon Motor

    Chapter 6 Maintenance (4) Ribbon motor Resistance of each coil should be about 155 Ohms Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 158: Path-Change Motor

    Chapter 6 Maintenance (5) Path-change motor Resistance of each coil should be about 90 Ohms Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 159: Auto-Gap Motor

    Chapter 6 Maintenance (6) Auto-gap motor Resistance of each coil should be about 90 Ohms Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 160: Bail Motor

    Chapter 6 Maintenance (7) Bail motor Resistance of each coil should be about 90 Ohms Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 161 Page: 80 Service Guide for PM4410 Chapter 6 Maintenance (8) Space Fan1 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 162 Page: 81 Service Guide for PM4410 Chapter 6 Maintenance (9) Space Fan2 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 163 Page: 82 Service Guide for PM4410 Chapter 6 Maintenance (10) Head Fan1 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 164 Page: 83 Service Guide for PM4410 Chapter 6 Maintenance (11) Head Fan2 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 165: Power Fan

    Page: 84 Service Guide for PM4410 Chapter 6 Maintenance (12) Power Fan Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 166: Space Slit Sensor

    Page: 85 Service Guide for PM4410 Chapter 6 Maintenance (13) Space slit sensor Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 167: Auto-Gap Sensor

    Page: 86 Service Guide for PM4410 Chapter 6 Maintenance (14) Auto-gap sensor Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 168: Cover Open Switch / Ribbon Jam Sensor

    Service Guide for PM4410 Chapter 6 Maintenance (15) Cover Open Switch / Ribbon Jam Sensor Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 169: Optical Sensor

    Page: 88 Service Guide for PM4410 Chapter 6 Maintenance (16) Optical Sensor Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 170: Sheet Top Locating Sensor / Auto Gap Core

    Service Guide for PM4410 Chapter 6 Maintenance (17) Sheet Top Locating Sensor / Auto Gap Core Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 171: Paper Jam Sensor / Bail Paper End Sensor

    Service Guide for PM4410 Chapter 6 Maintenance (18) Paper Jam Sensor / Bail Paper End Sensor Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 172: Bail Open Switch / Front Tractor On Switch

    Service Guide for PM4410 Chapter 6 Maintenance (19) Bail Open Switch / Front Tractor On Switch Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 173: Front Tractor Paper End Switch

    Page: 92 Service Guide for PM4410 Chapter 6 Maintenance (20) Front Tractor Paper End Switch Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 174: Rear Tractor Paper End Switch

    Page: 93 Service Guide for PM4410 Chapter 6 Maintenance (21) Rear Tractor Paper End Switch Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 175: Power Supply Unit

    Page: 94 Service Guide for PM4410 Chapter 6 Maintenance (22) Power Supply Unit Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 176: Operation Panel

    Page: 95 Service Guide for PM4410 Chapter 6 Maintenance (23) Operation Panel Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 177: Standard Interface

    Page: 96 Service Guide for PM4410 Chapter 6 Maintenance (24) Standard Interface Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 178: Short Plug

    Service Guide for PM4410 Chapter 6 Maintenance (25) Short Plug * For setting details see the maintenance manual Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 179: Others

    Page: 98 Service Guide for PM4410 Chapter 6 Maintenance (26) Others Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 180: Mupis Interface (Option)

    Page: 99 Service Guide for PM4410 Chapter 6 Maintenance (27) MUPIS Interface (Option)
  • Page 181 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 182: Continuous-Form Paper Cutter (Option)

    Page: 100 Service Guide for PM4410 Chapter 6 Maintenance (29) Continuous-Form Paper Cutter (Option) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 183: Troubleshooting Troubleshooting

    Page: 101 Service Guide for PM4410 Chapter 7 Troubleshooting Troubleshooting (1) Printer is not powered on at all (2) Printer does not operate at all, while Power Lamp is on, Alarm Lamp blinks and nothing is displayed on LCD (3) Printer does not operate at all, while Power Lamp is on, Alarm Lamp is on/off and nothing is displayed on LCD (4) Spacing is abnormal, while Alarm Lamp is on and "ERROR HOMING"...
  • Page 184 (28) "ERROR, CG-ROM" is displayed on LCD while Alarm Lamp blinks (29) "ERROR, CENTERING" is displayed on LCD, while Alarm Lamp blinks Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 185: Printer Is Not Powered On At All

    Service Guide for PM4410 Chapter 7 Troubleshooting (1) Printer is not powered on at all Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 186: Printer Does Not Operate At All, While Power Lamp Is On

    (2) Printer does not operate at all, while Power Lamp is on, Alarm Lamp blinks and nothing is displayed on LCD Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 187 (3) Printer does not operate at all, while Power Lamp is on, Alarm Lamp is on/off and nothing is displayed on LCD Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 188 Page: 105 Service Guide for PM4410 Chapter 7 Troubleshooting (4) Spacing is abnormal, while Alarm Lamp is on and "ERROR HOMING" or "ERROR SPACING" is displayed on LCD Paper rolled into Carriage?
  • Page 189 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 190 Page: 106 Service Guide for PM4410 Chapter 7 Troubleshooting (5) Carriage does not operate at all, while the Alarm Lamp is on and "ERROR AUTOGAP" is displayed on LCD Platen works normally during initialization?
  • Page 191 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 192 (6) After Carriage works, Alarm Lamp goes on and "ERROR (in the upper row, BAIL (in the lower)" is displayed on LCD Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 193 Page: 108 Service Guide for PM4410 Chapter 7 Troubleshooting (7) After Carriage operates, Alarm Lamp goes on and "ERROR (in the upper row), PATH CHANGE (in the lower)" is displayed on LCD...
  • Page 194 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 195 Page: 109 Service Guide for PM4410 Chapter 7 Troubleshooting (8) After initialization, Alarm Lamp goes on and "ERROR (in the upper row), RIBBON JAM (in the lower)" is displayed on LCD...
  • Page 196 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 197 (9) Paper is not line fed, while the Alarm Lamp is on and "ERROR (in the upper row), FEED JAM (in the lower)" is displayed on LCD Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 198 Service Guide for PM4410 Chapter 7 Troubleshooting (10) Papers line fed, but "FEED JAM" is displayed on LCD Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 199: Printer Does Not Operate At All, While The Alarm Lamp Is

    Page: 112 Service Guide for PM4410 Chapter 7 Troubleshooting (11) Printer does not operate at all, while the Alarm Lamp is on and "ERROR FUSE" is displayed on LCD...
  • Page 200 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 201: Printer Goes Off During Operation

    Page: 113 Service Guide for PM4410 Chapter 7 Troubleshooting (12) Printer goes off during operation Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 202: Printer Does Not Operate After Being Turned On, While

    (13) Printer does not operate after being turned on, while "INITIALIZING" is displayed on LCD Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 203 Service Guide for PM4410 Chapter 7 Troubleshooting (14) Wrong characters are printed or characters are omitted Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 204: Printer Operates Normally But Characters Are Not Printed

    Page: 116 Service Guide for PM4410 Chapter 7 Troubleshooting (15) Printer operates normally but characters are not printed...
  • Page 205 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 206: Printer Operates Normally But Characters Are Not Printed

    Page: 117 Service Guide for PM4410 Chapter 7 Troubleshooting (16) Printer operates normally but characters are not printed.
  • Page 207 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 208: Printer Operates Normally But Characters Are Not Printed

    Chapter 7 Troubleshooting (17) Printer operates normally but characters are not printed. (With MUPIS Card used) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 209 Page: 119 Service Guide for PM4410 Chapter 7 Troubleshooting (18) Dots are omitted Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 210: Images Are Faint

    Page: 120 Service Guide for PM4410 Chapter 7 Troubleshooting (19) Images are faint Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 211: After Carriage Works, The Alarm Lamp Goes On And

    Page: 121 Service Guide for PM4410 Chapter 7 Troubleshooting (20) After Carriage works, the Alarm Lamp goes on and "ERROR AUTOGAP" is displayed on LCD...
  • Page 212 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 213 (21) Paper is set at Tractor, but printing is not conducted in the state of "PAPER END" Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 214 Chapter 7 Troubleshooting (22) "COVER OPEN" is displayed on LCD even though Access Card is closed Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 215 Chapter 7 Troubleshooting (23) Pressing Operation Panel Switches does not make Printer operate (after normal initialization) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 216 Service Guide for PM4410 Chapter 7 Troubleshooting (24) "ERROR, D-RAM" is displayed on LCD, while Alarm Lamp blinks Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 217 Service Guide for PM4410 Chapter 7 Troubleshooting (25) "ERROR, PROGRAM-ROM" is displayed on LCD, while Alarm Lamp blinks Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 218 Service Guide for PM4410 Chapter 7 Troubleshooting (26) "ERROR, EEPROM" is displayed on LCD, while Alarm Lamp blinks Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 219 Service Guide for PM4410 Chapter 7 Troubleshooting (27) "ERROR, S-RAM" is displayed on LCD, while Alarm Lamp blinks Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 220 Service Guide for PM4410 Chapter 7 Troubleshooting (28) "ERROR, CG-ROM" is displayed on LCD while Alarm Lamp blinks Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 221 Service Guide for PM4410 Chapter 7 Troubleshooting (29) "ERROR, CENTERING" is displayed on LCD, while Alarm Lamp blinks Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 222 Page: 131 Service Guide for PM4410 Chapter 8 Parts List Total Assembling Diagram Parts No. Name Remarks 40496601 Printer Unit 50319002 Cup Screw with Washer 40538101 Serial Dot Matrix Print Head - PM4410 40750403 PMA/PDA PCB 40414001 Power Unit 40677101 Cover Assy - Lower 40677201 Cover Assy - Front...
  • Page 223 TFC-20-10-10 Beads Core Cover Cable 27-34 Screw 40658201 Guide - Sheet Mechanical Clamp (L) Mechanical Clamp (R) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 224 Page: 132 Service Guide for PM4410 Chapter 8 Parts List Printer Unit (1 of 3) OKI Part # OKI-J Part # Name Qty Per Unit 40538101 Printhead - PM4410 40677101 Cover Assy-Lower 40677201 Cover Assy-Front 40677401 Door Assy-Front 40768901 Plate-Front (Sticking) 40520201 Cover Assy-Access 40677601...
  • Page 225 40658201 Guide-Sheet 40498801 Spring-Pressure 3PP4053-3795P001 Pressure Roller Piece 4PB4044-1358P002 Stopper 4PB4035-4456P001 Bearing 4LP-6418-13 Ball Bearing RSF (12*8 W = 3.5) 40608401 Drive Gear C 40608301 Drive Bear B 4PP3520-1306P001 Idle Gear 40555001 Bearing - Metal (Bail) 40511801 Lever - Bail Lift (L) 40511901 Lever - Bail Lift (R) 40499601...
  • Page 226 40588601 Pan Washer Tractor Rear 40509601 Center Guide (U) 3PP4043-2453P001 Center Guide Lower A 40509701 Guide Lower B - Center 4PP4043-2451P001 Friction Piece 40510501 Change Motor Bracket Assy 40511101 Tractor Change Lever 40794401 Tractor Change Lever SP 40615101 LF Motor 4LP-1313-33 Mini-pitch Belt 40511201...
  • Page 227 LDC Assy (with Cord and Core) 40533301 Nylon Connector Cord (13P) 4YS4011-4311P006 Nylon Connector Cord (12P) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 228 Page: 133 Service Guide for PM4410 Chapter 8 Parts List Printer Unit (2 of 3) OKI Part # OKI-J Part # Name Qty Per Unit 40538101 Printhead - PM4410 40677101 Cover Assy-Lower 40677201 Cover Assy-Front 40677401 Door Assy-Front 40768901 Plate-Front (Sticking) 40520201 Cover Assy-Access 40677601...
  • Page 229 40777901 Plate-earth (Cover-Rear) 40658201 Guide-Sheet 40498801 Spring-Pressure 3PP4053-3795P001 Pressure Roller Piece 4PB4044-1358P002 Stopper 4PB4035-4456P001 Bearing 4LP-6418-13 Ball Bearing RSF (12*8 W = 3.5) 40608401 Drive Gear C 40608301 Drive Bear B 4PP3520-1306P001 Idle Gear 40555001 Bearing - Metal (Bail) 40511801 Lever - Bail Lift (L) 40511901 Lever - Bail Lift (R)
  • Page 230 40509501 Washer 40588601 Pan Washer Tractor Rear 40509601 Center Guide (U) 3PP4043-2453P001 Center Guide Lower A 40509701 Guide Lower B - Center 4PP4043-2451P001 Friction Piece 40510501 Change Motor Bracket Assy 40511101 Tractor Change Lever 40794401 Tractor Change Lever SP 40615101 LF Motor 4LP-1313-33 Mini-pitch Belt...
  • Page 231 LDC Assy (with Cord and Core) 40533301 Nylon Connector Cord (13P) 4YS4011-4311P006 Nylon Connector Cord (12P) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 232 Page: 134 Service Guide for PM4410 Chapter 8 Parts List Printer Unit (3 of 3) OKI Part # OKI-J Part # Name Qty Per Unit 40538101 Printhead - PM4410 40677101 Cover Assy-Lower 40677201 Cover Assy-Front 40677401 Door Assy-Front 40768901 Plate-Front (Sticking) 40520201 Cover Assy-Access 40677601...
  • Page 233 40658201 Guide-Sheet 40498801 Spring-Pressure 3PP4053-3795P001 Pressure Roller Piece 4PB4044-1358P002 Stopper 4PB4035-4456P001 Bearing 4LP-6418-13 Ball Bearing RSF (12*8 W = 3.5) 40608401 Drive Gear C 40608301 Drive Bear B 4PP3520-1306P001 Idle Gear 40555001 Bearing - Metal (Bail) 40511801 Lever - Bail Lift (L) 40511901 Lever - Bail Lift (R) 40499601...
  • Page 234 40588601 Pan Washer Tractor Rear 40509601 Center Guide (U) 3PP4043-2453P001 Center Guide Lower A 40509701 Guide Lower B - Center 4PP4043-2451P001 Friction Piece 40510501 Change Motor Bracket Assy 40511101 Tractor Change Lever 40794401 Tractor Change Lever SP 40615101 LF Motor 4LP-1313-33 Mini-pitch Belt 40511201...
  • Page 235 LDC Assy (with Cord and Core) 40533301 Nylon Connector Cord (13P) 4YS4011-4311P006 Nylon Connector Cord (12P) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 236: Carriage Assembly

    Page: 135 Service Guide for PM4410 Chapter 8 Parts List Carriage Assembly Parts No. Name Remarks 40502001 Frame Carriage 40547701 Bias Roller Assy 51706401 Spring 40474701 Felt Space Belt Guide - Connector 40533501 Connection Cord - Flat 40502901 Protector Ribbon Assy 40596601 Ribbon Guide Post 40622101...
  • Page 237 Clamp Cable 40503401 Washer Guide Assy - Ribbon 22-24 Screw Tapping Screw E-Ring Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 238: Knob Assembly

    Gear (Z19-52) 51241001 CSF Drive Gear 51902701 Adjust Knob 54004201 Spring Pin Screw E Ring Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 239: Ribbon Assembly

    Page: 137 Service Guide for PM4410 Chapter 8 Parts List Ribbon Assembly Parts No. Name Remarks 40458201 Motor - Ribbon Frame Assy - Ribbon Feed Ribbon Drive Gear Assy Drive Gear Bracket Idle Gear Ribbon Feed Gear 51218101 Stacker Gear 51609701 Bush Shaft - Idle...
  • Page 240 Screw Screw Screw Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 241: Sprocket Assembly (L)

    Service Guide for PM4410 Chapter 8 Parts List Sprocket Assembly (L) Sprocket Assembly - L - 40507601 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 242: Sprocket Assembly (R)

    Service Guide for PM4410 Chapter 8 Parts List Sprocket Assembly (R) Sprocket Assy (R) - 40508101 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 243: Sheet Feeder Assembly (L) Rear

    Chapter 8 Parts List Sheet Feeder Assembly (L) Rear Sheet Feeder Assembly (L) Rear - P/N 40508701 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 244: Sheet Feeder Assembly (R) Rear

    Chapter 8 Parts List Sheet Feeder Assembly (R) Rear Sheet Feeder Assembly (R) Rear - P/N 40509101 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 245: Bail Assembly

    Service Guide for PM4410 Chapter 8 Parts List Bail Assembly Bail Assembly - P/N 40499601 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 246: Lower Cover Assembly

    Service Guide for PM4410 Chapter 8 Parts List Lower Cover Assembly Lower Cover Assy - P/N 40677101 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 247: Front Cover Assembly

    Service Guide for PM4410 Chapter 8 Parts List Front Cover Assembly Front Cover Assembly - P/N 40677201 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 248: Rear Cover Assembly

    Service Guide for PM4410 Chapter 8 Parts List Rear Cover Assembly Rear Cover Assembly - P/N 40678301 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 249: Access Cover

    Service Guide for PM4410 Chapter 8 Parts List Access Cover Access Cover - P/N 40520201 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 250: Frame Assembly - Opepane

    Chapter 8 Parts List Frame Assembly - OpePane Frame Assembly OpePane - P/N - 40755801 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 251: Pma/Pda Pcb Assembly

    Control ROM Writing Specifications Font ROM Writing Specifications 56306132 Fuse (237-06.3) 56305901 Fuse (GGS5) Screw Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 252 Page: 149 Service Guide for PM4410 Chapter A PCB Layout (1) Circuit board PMA (Control) Short Plug Setting Default When either PGROM or CGROM is 8 or 16Mbit mask ROM. When either PGROM or CGROM is 32Mbit mask ROM. Centronics I/F (Pin No. 35) In IEEE 1284 mode.
  • Page 253 When the PGROM is mask ROM (IC45). Centronics I/F (Pin No. 18) In IEEE 1284 mode. Compatible with PM3410. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 254: Circuit Board Pda (Driver)

    Page: 150 Service Guide for PM4410 Chapter A PCB Layout (2) Circuit board PDA (Driver) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 255: Circuit Board Poa (Operation Panel)

    Page: 151 Service Guide for PM4410 Chapter A PCB Layout (3) Circuit board POA (Operation Panel) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 256: Circuit Board Pha (Interface)

    Page: 152 Service Guide for PM4410 Chapter A PCB Layout (4) Circuit board PHA (Interface) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 257: Circuit Board Pra (Connection)

    Page: 153 Service Guide for PM4410 Chapter A PCB Layout (5) Circuit board PRA (Connection) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 258: Circuit Board Pga (Sensor)

    Page: 154 Service Guide for PM4410 Chapter A PCB Layout (6) Circuit board PGA (Sensor) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 259: B Rs-232C Serial Interface Board 1. General

    19,200 bits per second. Two protocols are available: printer Ready/Busy and X-ON/X-OFF modes. This serial interface board has been installed in your Pacemark 4410. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 260: Operation Description

    Chapter B RS-232C Serial Interface Board 2. Operation Description 2.1 Element Description 2.2 Circuit Description 2.3 Local Test Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 261: Element Description

    An 8 kbyte ROM that contains the serial interface control program. (5) HM6264 An 8192-byte static RAM used as a message buffer. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 262: Circuit Description

    2.2 Circuit Description A block diagram is shown in Figure B-2-1 below. Figure B-2-1 Block Diagram Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 263: Operation At Power On

    80C51 CPU performs initialization. Initialization consists of setting the 80C51 timer, and setting the serial mode. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 264: Rs-232C Interface

    In addition, signals DSR, CTS, CD, and RD on the RS232C interface are converted to TTL level by line receiver SN75189 (Q2) and input to the 80C51. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 265: Local Test

    Service Guide for PM4410 Chapter B RS-232C Serial Interface Board 2.3 Local Test 2.3.1 Circuit test mode Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 266: Circuit Test Mode

    Service Guide for PM4410 Chapter B RS-232C Serial Interface Board 2.3.1 Circuit test mode 2.3.1.1 Setting 2.3.1.2 Function Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 267: Setting

    Connect the test connector shown in Figure B-3-6 to the interface connector. Figure B-3-6 Test Connector Connection Diagram Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 268: Function

    (8) The characters that were stored in the message buffer as indicated in (7) are printed. (9) Steps (1) through (8) are repeated until test is interrupted. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 269: Normal Mode

    Sets paper input location to factory default. Note Registration/flash ROM USED setting holds the values of current setting. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 270: Maintenance Mode 1

    The above switches are also valid during Limited Operation. The empty boxes indicates not-pressed switches. O: indicates that the switch is Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 271: Maintenance Mode 2

    Page: 167 Service Guide for PM4410 Chapter C Maintenance Support Function 3. Maintenance mode 2 (1) DIP Switch Settings DIP SWITCH DIP SWITCH DIP SWITCH DIP SWITCH Function Maintenance information indication enabled mode (O: ON, X: OFF, -: ignored) (2) Operator panel switch Function SWITCH SWITCH SWITCH...
  • Page 272 2) It resets the printed character number counter to "0" and rewrites the EEPROM. 3) The printer returns to the normal Power On condition. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 273: Maintenance Function

    Page: 168 Service Guide for PM4410 Chapter C Maintenance Support Function 4. Maintenance function The section has the following functions to help you service this printer. Function name Summarized description of function Subject Sensor slice level learning Sets the optimum slice level values for sensors. Paper width sensor function All sensor ON/OFF check...
  • Page 274 4.8 AG correction function 4.9 AG adjustment aid function 4.10 Autogap Open/Close Test 4.11 Aging Function Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 275: Auto Gap Test

    (2) It provides auto gap motions at least 100 times with every motion waiting approx. 500 ms until the next motion. (3) The printer returns to normal condition after initialization. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 276: Gap Close

    (2) It makes a shift to 1P position. (3) The printer returns to normal condition after initialization. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 277: Sensor Slice Level Learning Function

    Bottom line: FAIL (no appropriate level can be detected in each detection (paper left, no paper left). Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 278: All Sensors On/Off Check Function

    (3) Initialize the setting by pressing SHIFT+SEL (RESET) switches and returns the printer to normal condition. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 279: Print Start Position Pe Sensor Aligning Function

    Bottom line: FAIL (4) Initialize setting and return the printer to normal condition after the above steps. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 280: Flash Memory Loading Function

    (1) Set the Flash ROM Used item at Yes in the Technical group of menu. (2) Re-power the printer on. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 281: Head Pin Test

    (4) Initialize the setting and return the printer to normal condition after the completion of the printing. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 282: Ag Correction Function

    Page: 176 Service Guide for PM4410 Chapter C Maintenance Support Function 4.8 AG correction function Activating Power the printer on while holding the TEAR+PARK switches. Releasing The measurement ends at power off. Condition When DIP switch 1 has been turned on. Subject This function corrects and indicates AG control values.
  • Page 283 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 284: Ag Adjustment Aid Function

    Page: 177 Service Guide for PM4410 Chapter C Maintenance Support Function 4.9 AG adjustment aid function Activating Power the printer on while holding the LF+TEAR switches. Releasing Power off and press the reset Switch. Condition When DIP switch 1 has been turned on. Subject This function indicates the information which helps AG adjustment.
  • Page 285 BUSY, which results in data receiving and printing being impossible). Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 286: Autogap Open/Close Test

    Full open motion: 1P close motion 500us weight (3) After initialization, the printer returns to normal state. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 287: Aging Function

    (3) This function ends after a lapse of 10 min. or 5 min. (From the viewpoint of control, the number of spacing cycles is used). Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)

Table of Contents