JOHNSON SYSTEMS J-PACK Series User Manual

Hi-performance dimmer pack
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User Manual
J-PACK Series
Hi-Performance Dimmer Pack
JOHNSON SYSTEMS INC.
WWW.JOHNSONSYSTEMS.COM

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Summary of Contents for JOHNSON SYSTEMS J-PACK Series

  • Page 1 User Manual J-PACK Series Hi-Performance Dimmer Pack JOHNSON SYSTEMS INC. WWW.JOHNSONSYSTEMS.COM...
  • Page 2: Table Of Contents

    J-PACK Dimmer Pack (DP) Ordering Information .........29 Troubleshooting Reference ................30 Warranty J-PACK Series dimmer packs come with a standard one (1) year limited warranty. Extended warranties of up to ten (10) years are available at the time of purchase. For details visit: www.johnsonsystems.com/warranties.htm For Technical Assistance 1.
  • Page 3: Introduction

    19” rack mounted, pipe mounted or used as portable units. Multiple units can be easily “ganged” together for fast system expansion. J-PACK Series Hi-Power Dimmer Pack Next generation “system-on-a-chip” technology provides unsurpassed value in SCR dimming.
  • Page 4: Characteristics

    Characteristics • Maximum Feeder Capacity: • Edison 15 Amp 120 VAC 1Ø 3 wire. Max. Rating 1,800W. • 2 Circuits of Edison 15 Amp 120 VAC 1Ø 3 wire. Max. Rating 3,600W. • 30 Amp 120/208 VAC 3Ø 5 wire. Max. Rating 9,000W. •...
  • Page 5 Left Side View Air Intake Fan Handle Rubber Feet (For RF model only) Air Exhaust Right Side View Ventilation Top View Four (4) Safety Cable Mounting Holes (For PM model only) Intake Exhaust Six (6) Indents Safety Cable supplied on PM model (For vertical stacking) Ten (10) SEMS #6-32 x 3/8"...
  • Page 6: Installation

    Installation J-Pack Series dimmer packs are intended for indoor use only, in a controlled environment at a room temperature. • Mount in a suitable location. Refer to the Mounting Options section on page 6 for applicable details. • Connect the applicable AC power supply input.
  • Page 7 PM = Pipe Mount For pipe mounting, a bracket, C-clamp and safety cable are provided and must be used to secure the dimmer pack to standard pipe sizes from 1" to 2" (1.25" to 2.375" outside diameter). WARNING: Ensure the pipe is secure and rated adequately for local rigging codes.
  • Page 8: Ac Power Supply Input Options

    AC Power Supply Input Options J-PACK Series dimmer packs are capable of various 120VAC power supply input configurations. Remove the top panel (lid) of the dimmer pack chassis to access the contractor termination area, where the required AC power supply input terminals are located.
  • Page 9 120 = 120VAC 1Ø 3-Wire via a Single 5' Edison Power Cord Includes a single factory installed 5' (1.5m) Edison power cord. Connect the cables to a standard Edison (NEMA 5-15) receptacle, protected with a circuit breaker rated at a maximum of 15 Amps. •...
  • Page 10: Output Connector/Receptacle Options

    Powered with single or dual 120VAC 1Ø 3-Wire, each hot leg is dimmed independently through six (6) Solid State Relays (SSR). J-PACK Series dimmer packs supplied with a factory installed single (1) Edison power cord are capable of dimming a total of 1,800 Watts shared between the six (6) Duplex Edison output connectors.
  • Page 11 Terminal Block Connection Details NOTE: This option is intended for permanent installation application only. Remove the top panel (lid) of the dimmer pack chassis to access the contractor termination area, where the required dimmer output (load) terminals are located. To remove the top panel (lid), remove the ten (10) SEMS #8-32 x 3/8"...
  • Page 12: Output Connector/Receptacle Diagrams

    TB = Terminal Block Control Input J-PACK Series dimmer packs are equipped with DMX input and thru, as well as two (2) auxiliary dry-contact inputs. XLR connectors are provided on the front panel of the dimmer pack chassis, and breakaway type connectors are provided internally for permanent installation applications.
  • Page 13: Madd-6 (Multiple Application Dimmer Driver) Controller

    Pin 1 = Auxiliary Input 1 Pin 2 = Common Pin 3 = Auxiliary Input 2 MADD-6 (Multiple Application Dimmer Driver) Controller The MADD-6 is the central electronic control system (aka brain) for all J-PACK Series dimmer packs. WARNING: AC LINE VOLTAGE MAAD-6 REV.1...
  • Page 14: User Interface

    User Interface EXECUTE ESCAPE RESET All J-PACK Series dimmer packs are equipped with a user interface located MENU on the front panel of the chassis. The user interface provides access to all ØA ØB ØC RxD ERROR programming and configuration settings. System status is easily visible on the LCD display and LED indicators.
  • Page 15: System Status • Led Indicators

    System Status • LED Indicators RUN (Green) Illuminates when the power is on and the microcontroller status is in normal run mode. The LED flashes once every 2 seconds when the system is in STANDBY mode. ØA, ØB and ØC (Green) Illuminates when the line voltage for each phase is within the acceptable range of 100VAC to 130VAC for 120VAC operation and 200VAC to 260VAC for 240VAC operation, and the zero-cross reference circuitry is functioning properly.
  • Page 16 “HARD-KEY” on page 26 for further details. LOCKED!! When the J-PACK Series dimmer pack is powered up, the menus are “LOCKED!!” with access only to the basic system configuration menus, which includes setting the DMX start address as well as enabling or disabling the end-of-line DMX termination. The menus need to be “UNLOCKED”...
  • Page 17: Quick Programming Reference To System Configuration Menu Items

    Quick Programming Reference to System Configuration Menu Items Basic Menus ADDRESS Set the DMX start address. DMX TERM Enable or disable the DMX termination. Advanced Menus SCENESET Enable and setup 6 different backup scenes. FADETIME Set the fade time for each of the 6 scenes from 0 to 99 seconds. SNAPSHOT Record DMX levels into the backup scenes.
  • Page 18: Detailed Programming Of System Configuration Menu Items

    Detailed Programming of System Configuration Menu Items NOTE: When the J-PACK Series dimmer pack is powered up, the menus are “LOCKED!!” with access only to the basic system configuration menus, which includes setting the DMX start address as well as enabling or disabling the end-of-line DMX termination. The menus need to be “UNLOCKED”...
  • Page 19 Advanced Menus SCENESET Enable and setup 6 different backup scenes. When scene mode (SCENESET) is activated the selected scene will be held with no timeout until the menu is exited. The 6 control channel levels are configured within the menu and can be modified on the fly. Scene mode is useful when an external controller is not available and independent internal control is required.
  • Page 20 SNAPSHOT Record DMX levels into the backup scenes. Provides a quick and easy way to save control channel levels into each of the 01 to 06 backup scenes using a DMX source. Press EXECUTE to enter the menu and activate snapshot mode. SAVE >01 Press MENU ( ) to select a different scene from 01 to 06.
  • Page 21 Multiple dimmer outputs may be patched to a single control channel. The dimmer to channel patch is used by other menu features to provide transparent control of the dimmer output circuits. J-PACK Series dimmer packs are typically patched for 1 to 1 operation but may be altered for custom applications.
  • Page 22 12. DIM CURV Configure the dimmer curve for each output. There are four different dimmer curve profiles that can be assigned to each individual dimmer output circuit. Square Law (SQ) curve is the industry standard and the default for all dimmers. Linear (LN) curve modifies the dimmer output for a linear relationship to the control input level.
  • Page 23 16. TEST INC Set the test increment units to percent or hexadecimal. The level for the dimmer test (DIM TEST) menu can be displayed as a percentage or hexadecimal value. PERCENT Press EXECUTE to toggle test increments from PERCENT to HEX VAL. HEX VAL Press EXECUTE to toggle test increments from HEX VAL to PERCENT.
  • Page 24 20. AUX2MODE Set the auxiliary input 2 mode to activate a selected scene or load shed. The auxiliary dry-contact input can be set to activate 1 of the 6 backup scenes, or set for load shed mode (LS). When the auxiliary input is configured to activate a scene, scene mode (SCENEMOD) must be enabled for the selected scene to be activated.
  • Page 25 Set the supply voltage range for 120 Volts or 240 Volts operation. J-PACK Series dimmer packs are capable of operating with most common AC supply voltages. The default is for 120 Volts operation. This menu must be set for 240 Volts operation when the supply voltage is between 210VAC and 250VAC.
  • Page 26 60.0 Hz Shows the frequency of phase A. 27. REM TEMP View the temperature of the remote temperature sensor. Displays the temperature of the heat sink inside the J-PACK Series dimmer pack. +91°F Shows the temperature in degrees Fahrenheit. +33°C Press EXECUTE to toggle units between degrees Fahrenheit and Celsius.
  • Page 27 31. SERIAL# View the microcontroller’s unique eight-character silicone serial number. XXXXXXXX Shows the unique eight-character serial number. 32. VERSION View the microcontroller’s software version. VER X.X Shows the microcontroller’s software version. 33. DEFAULTS Set various system configuration settings to the factory default. Press EXECUTE to enter the menu.
  • Page 28: Important Hard-Key Information

    Important Hard-key Information J-PACK Series dimmer packs may be shipped with an invalid hard-key code of 000000. A valid hard-key must be entered before the run time (RTIME) counter reaches 2160 hours / 90 days. If the run time expires without a valid hard-key, the LCD display will show a runtime counter error (RTC ERR!) and all dimmer control outputs will be disabled.
  • Page 29: J-Pack Dimmer Pack (Dp) Ordering Information

    J-PACK Dimmer Pack (DP) Ordering Information HOW TO ORDER: DP - 120/208 - SP - WM Example: Dimmer Pack Power Input Options Output Options Mounting Options 120 = 120VAC 1Ø 3 wire via ED = 15A Duplex Edison RF = Rubber Feet Single 5' Edison Power Cord SP = 20A Stage Pin (Bates) PM = Pipe Mount...
  • Page 30: Troubleshooting Reference

    Troubleshooting Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice. Please visit www.johnsonsystems.com for applicable updates. WWW.JOHNSONSYSTEMS.COM...
  • Page 31 Troubleshooting Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice. Please visit www.johnsonsystems.com for applicable updates. WWW.JOHNSONSYSTEMS.COM...
  • Page 32 User Manual J-PACK Series Hi-Power Dimmer Pack Rev. 1 www.johnsonsystems.com...

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