Related Manuals for JOHNSON SYSTEMS J-PACK Series
Summary of Contents for JOHNSON SYSTEMS J-PACK Series
- Page 1 User Manual J-PACK Series Hi-Power Relay Pack JOHNSON SYSTEMS INC. WWW.JOHNSONSYSTEMS.COM...
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Page 2: Table Of Contents
Important Hard-key Information ..............28 J-Pack Relay Pack (RP) Ordering Information ..........29 Warranty J-PACK Series relay packs come with a standard two (2) year limited warranty. Extended warranties of up to ten (10) years are available at the time of purchase. -
Page 3: Introduction
LED fixtures, distributed commercial fluorescent installations or any environment where fast, precise hi-power control is demanded. J-PACK's offer versatility in virtually any environment; these commercial grade units J-PACK Series Hi-Power Relay Pack include 120, 208, 240, and 277 volt models. These unique and compact units can be wall-mounted for permanent installations, 19"... -
Page 4: Characteristics
Characteristics • Power Termination & Maximum Feeder Capacity: RP-120-ED-*XX 6 circuits totaling 1,800W RP-120HO-ED-*XX 6 circuits totaling 3,600W RP-120/240-SP-XX 6 circuits totaling 14,400W RP-120/240-TL-XX 6 circuits totaling 14,400W RP-120/240-SO-XX 6 circuits totaling 14,400W RP-120/240-TB-XX 6 circuits totaling 14,400W RP-120/208-SP-XX 6 circuits totaling 14,400W RP-120/208-TL-XX 6 circuits totaling 14,400W RP-120/208-SO-XX... - Page 5 Left Side View Air Intake Fan Rubber Feet (For RF model only) Right Side View Handle Air Exhaust Ventilation Top View Four (4) Safety Cable Mounting Holes Safety Cable supplied (For PM model only) on PM model Intake Exhaust Four (4) Indents (For vertical stacking) Ten (10) SEMS #6-32 x 3/8"...
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Page 6: Installation
Installation J-Pack Series relay packs are intended for indoor use only, in a controlled environment at a room temperature. • Mount in a suitable location. Refer to the Mounting Options section on page 6 for applicable details. • Connect the applicable AC power supply input. - Page 7 PM = Pipe Mount For pipe mounting, a bracket, C-clamp and safety cable are provided and must be used to secure the relay pack to standard pipe sizes from 1" to 2" (1.25" to 2.375" outside diameter). WARNING: Ensure the pipe is secure and rated adequately for local rigging codes.
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Page 8: Ac Power Supply Input Options
AC Power Supply Input Options J-PACK Series relay packs are capable of various AC power supply input configurations. Remove the top panel (lid) of the relay pack chassis to access the contractor termination area, where the required AC power supply input terminals are located. - Page 9 120 = 120VAC 1Ø 3-Wire via a Single 5' Edison Power Cord Includes a single factory installed 5' (1.5m) Edison power cord. Connect the cables to a standard Edison (NEMA 5-15) receptacle, protected with a circuit breaker rated at a maximum of 15 Amps. •...
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Page 10: Output Connector/Receptacle Options
(6) relays, providing 120VAC on each of the output connectors. J-PACK Series relay packs supplied with a factory installed single (1) Edison power cord are capable of switching a total of 1,800 Watts shared between the six (6) Duplex Edison output connectors. - Page 11 120VAC Output Connector/Receptacle Options • SP = 20A Stage Pin (Bates) • TL = 20A Twist Lock Ground (TLG) (NEMA L5-20R) • SO = 19-Pin Socapex • TB = Terminal Block 208VAC Operation Capable of switching three (3) 4,160 Watt relay output circuits, fully protected by premium 20 Amp hydraulic magnetic circuit breakers.
- Page 12 Terminal Block Connection Details NOTE: This option is intended for permanent installation application only. Remove the top panel (lid) of the relay pack chassis to access the contractor termination area, where the required relay output (load) terminals are located. To remove the top panel (lid), remove the ten (10) SEMS #8-32 x 3/8"...
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Page 13: Output Connector/Receptacle Diagrams
• Use wire size #12 to #8 AWG copper wire only, rated for 300V and 167°F (75°C) minimum. • Strip insulation length to 0.4" (10mm). • Torque connections to 13 - 16 IN-LBS (1.5 - 1.8 NM). WARNING: For connection use copper wire only, rated for 167°F (75°C) minimum. -
Page 14: Control Input
Control Input J-PACK Series relay packs are equipped with DMX input and thru, as well as two (2) auxiliary dry-contact inputs. XLR connectors are provided on the front panel of the relay pack chassis, and breakaway type connectors are provided internally for permanent installation applications. -
Page 15: Drd-6 Controller
DRD-6 Controller The DRD-6 is the central electronic control system (aka brain) for all J-PACK Series relay packs. WWW.JOHNSONSYSTEMS.COM DRD-6 RELA Y DRIVER REV.1 1216 SERIAL NUMBER MADE IN CANADA DRD Relay PDB All J-PACK Series relay packs contain a DRD Relay PCB, consisting of 6 relays with terminal block connections for line input and load output for each relay. -
Page 16: User Interface
The LED intensity can be adjusted in the “LED INT” menu. Refer to page 27 for further details. NOTE: When the J-PACK Series relay pack is powered up, the menus are “LOCKED!!” with access only to the basic system configuration menus, which includes setting the DMX start address as well as enabling or disabling the end-of-line DMX termination. -
Page 17: System Status • Led Indicators
System Status • LED Indicators RUN (Green) Illuminates when the power is on and the microcontroller status is in normal run mode. The LED flashes once every 2 seconds when the system is in STANDBY mode. RxD (Yellow) Illuminates when valid DMX is received. Flashes when invalid DMX is received. ERROR (Red) Illuminates whenever an error is sensed. -
Page 18: System Status • Lcd Display
Refer to menu item “CTL TEMP” on page 26 to view the microcontroller temperature. LOCKED!! When the J-PACK Series relay pack is powered up, the menus are “LOCKED!!” with access only to the basic system configuration menus, which includes setting the DMX start address as well as enabling or disabling the end-of-line DMX termination. -
Page 19: Quick Programming Reference To System Configuration Menu Items
Quick Programming Reference to System Configuration Menu Items Basic Menus ADDRESS Set the DMX start address. DMX TERM Enable or disable the DMX termination. Advanced Menus RLY TEST Test the relay outputs one at a time, or all at once. DMX O/P Configure the on-board DMX protocol manager for offset or patch mode. -
Page 20: Detailed Programming Of System Configuration Menu Items
Detailed Programming of System Configuration Menu Items NOTE: When the J-PACK Series relay pack is powered up, the menus are “LOCKED!!” with access only to the basic system configuration menus, which includes setting the DMX start address as well as enabling or disabling the end-of-line DMX termination. The menus need to be “UNLOCKED”... - Page 21 Advanced Menus RLY TEST Test the relay outputs one at a time, or all at once. A technician’s best friend! Used for troubleshooting the relay outputs and field wiring to the load. When relay test mode is activated by entering the menu, the selected relay(s) state (on or off) will be held with no timeout until the menu is exited.
- Page 22 DMX PAT Patch each of the 6 relay outputs to any DMX input channel. Full flexibility is provided to manually patch any relay to any DMX channel. First, the relay (R#) output is selected, and then any DMX input channel from 001 to 512 is selected and patched to the selected dimmer.
- Page 23 TRIGGER LEVEL Set the DMX trigger level threshold for each relay. Each of the relay outputs can be configured to be triggered on/off at a selectable DMX level from 2% to 98%. There is a 4% hysteresis to eliminate false triggering. The default DMX trigger level threshold is 50% with the relay triggered on at 52% and triggered off at 48%.
- Page 24 10. AUX1MODE Set the auxiliary input 1 mode to trigger relays on, load shed or activate effects. The auxiliary dry-contact inputs are simply a maintained normally-open switch connection between the auxiliary input and common. The auxiliary input may be interfaced with compatible AV control equipment, photocells, occupancy sensors and building management systems (BMS).
- Page 25 12. AUXPATCH Configure and patch each of the 6 relay outputs to the auxiliary inputs. The auxiliary patch (AUXPATCH) menu is used to patch each of the six (6) relays to the two (2) auxiliary inputs. When the auxiliary input is activated (maintained connection between the auxiliary input and common), the selected relays are activated according to the auxiliary input mode set in the AUX1MODE and AUX2MODE menus.
- Page 26 13. VOLT SEL Select the relay output circuit operating voltage. J-PACK Series relay packs are capable of switching virtually any type of 120VAC, 208VAC, 240VAC or 277VAC loads. The relay pack must be configured for the applicable relay output circuit operating voltage.
- Page 27 18. DEFAULTS Set various system configuration settings to the factory default. Press EXECUTE to enter the menu. Press MENU ( ) to scroll through and select which item(s) to default. DMX PAT? Clears the DMX patch and sets as invalid. AUX PAT? Clears patch for both auxiliary inputs.
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Page 28: Important Hard-Key Information
WWW.JOHNSONSYSTEMS.COM... -
Page 29: J-Pack Relay Pack (Rp) Ordering Information
J-Pack Relay Pack (RP) Ordering Information HOW TO ORDER: RP - 120/208 - SP - WM Example: Relay Pack Power Input Options Output Options Mounting Options 120 = 120VAC 1Ø 3 wire via ED = 6 x 15A Duplex Edison RF = Rubber Feet SP = 6 x 20A Stage Pin (Bates) PM = Pipe Mount... -
Page 30: Troubleshooting Reference
Troubleshooting Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice. Please visit www.johnsonsystems.com for applicable updates. WWW.JOHNSONSYSTEMS.COM... - Page 31 Troubleshooting Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice. Please visit www.johnsonsystems.com for applicable updates. WWW.JOHNSONSYSTEMS.COM...
- Page 32 User Manual J-PACK Series Hi-Power Relay Pack Rev. 1 WWW.JOHNSONSYSTEMS.COM...
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