MK Diamond Products MK-101 Tracker Owner's Manual
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MK Diamond Products MK-101 Tracker Owner's Manual

Tile saw
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Download this manual See also: Operating Instructions and Owner's Manual, Operating Instructions and Parts List
MK-101 TRACKER
TILE SAW
OWNER'S MANUAL &
OPERATING INSTRUCTIONS
CAUTION:
Read all safety and
operating instructions
before using this
equipment
Enter the Serial Number of your new saw in the
space below. The Serial Number is located on the
left side of the blade guard.
SERIAL NUMBER:
NOTE:
For your (1) one year warranty to be effective,
complete the warranty card (including the Serial
Number and mail it in as soon as possible.

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Summary of Contents for MK Diamond Products MK-101 Tracker

  • Page 1 MK-101 TRACKER TILE SAW OWNER’S MANUAL & OPERATING INSTRUCTIONS CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard.
  • Page 2 INTRODUCTION We at MK Diamond want to congratulate you on selecting the MK-101 TRACKER Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest products in the industry. Operated correctly, your MK-101 TRACKER should provide you with years of quality service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    Parts List THEORY Theory of Diamond Saws ACCESSORIES Accessories ORDERING and RETURN INSTRUCTIONS Ordering Information Return Material Policy Packaging Instructions Authorized Service Centers Manual Part No. 159701 Revision No. 06/05 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005 Page 3...

  • Page 4: Safety

    A power tool will do a job better and safer operating at the rate for which it was designed. USE THE RIGHT TOOL. Do not force a tool or an attachment, to do a job that it was not designed to do. MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005 Page 4...
  • Page 5 Do not leave a tool until it comes to a complete stop. Always turn a power tool OFF when leaving the work area, or, when a cut is finished. Page 5 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 6: California Proposition 65 Message

    Page 6 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 7: Electrical Requirements And Grounding Instructions

    Shock Hazard. For replacement, use only an identical MK pump, model PE1 part #151271. NOTE: Do not run the pump dry. Also, be sure to disconnect and remove the pump when cutting dry. Page 7 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...
  • Page 8 When using the water pump plugged into the water pump receptacle, the saw must be plugged into a properly installed and grounded GFCI outlet See Sketch A of Figure 2. If a GFCI outlet is not available, MK Diamond has available as an accessory item, a plug-in GFCI that may be plugged into a properly installed and grounded 3-pole outlet.

  • Page 9: Safety Label Locations

    Safety labels are located according to Figures 1 through 4 below. The labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement...

  • Page 10: Product Specifications

    TRACKER will provide years of dependable service. General Description: The MK-101 TRACKER Tile Saw is engineered as a tabletop or stand mounted wet tile saw. The saw includes a powerful 115v totally enclosed capacitor start Baldor motor with a thermal protective overload. The saw is capable of cutting tile up to twenty (20) inches in length, or diagonal cutting tile up to fourteen (14) inches.

  • Page 11: Unpacking, Transport, Universal Stand And Assembly Unpacking

    Use proper lifting techniques when lifting the MK-101 TRACKER. CONTENTS: In your container, you will find one (1) MK-101 TRACKER frame and water basin, one (1) MK-101 TRACKER Cutting, one (1) (1) MK-101 TRACKER removable cutting table, one (1) 10-inch wet cutting continuous rim...

  • Page 12: Universal Stand

    UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY UNIVERSAL STAND: The MK-101 TRACKER weighs approximately one hundred and seven (107) pounds; follow the guidelines for transport in the TRANSPORT section, when placing it on the stand. Note: If using the MK Diamond, Universal Stand, follow the following steps.

  • Page 13: Assembly

    UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY ASSEMBLY: Follow the assembly instructions to prepare your MK-101 TRACKER for operation. 1. Diamond Blade Installation: NOTE: When installing the Retaining Screw, do not “cross-thread" and DO NOT over tighten the screw. Pivot Blade...

  • Page 14: Adjustable Cutting Guide Installation

    Slide Cooling Flow Adjusting Install Water Pump Press one end of the Cooling Clamp onto the Cooling Discharge Fitting Transfer Tube onto the Water Transfer Tube Pump Discharge Fitting Page 14 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 15: Setup, Adjustment And Operation Setup

    2. Connecting the Water Pump: To prevent the possibility electrical shock, the MK-101 TRACKER MUST be de-energized when connecting the Water Pump. To prevent the possibility of electrical shock, use only MK Diamond qualified replacement parts NOTE: To prevent pump damage, the Water Pump must be disconnected if cutting with a Dry Blade.

  • Page 16: Water Pump Setup For Operation

    Ensure the Drain Plug is Place the Water Pump in the Fill the Water Basin until water completely covers the Installed in the Water Basin back of the Water Basin. Water Pump suction Page 16 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...
  • Page 17 Check for damaged, broken, or missing parts. 2. Verify the On/Off switch is in the OFF position. 3. Before connecting the MK-101 TRACKER to a power supply, be sure the voltage, cycle and phase of the job site power source meet the requirements of TABLE 3...

  • Page 18: Adjustment And Operation

    Ruler/Stop and Cutting Guide Maintenance Section to increase/decrease flow) ON/OFF Hold Work Switch in Position Position Direction of Cut Perform the cut Turn the motor OFF when work is complete Page 18 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 19: Diagonal Cutting

    2. Diagonal Cutting: NOTE: To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134557-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

  • Page 20: Miter Cutting

    3. 45º Miter Cutting: NOTE: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 134585-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
  • Page 21 SETUP, ADJUSTMENT and OPERATION 4. Off-angle Cutting: NOTE: To cut angles other than 45º angles or Miters, a 90º Protractor (MK Diamond Part No. 134569-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
  • Page 22 Plug the GFCI into the 1/4 to 1/2 inch below the surface power source* of the Movable Cutting Table * A GFCI wall socket is the preferred protective device. Page 22 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...
  • Page 23 Saw GFCI Plugged Into Power Source Plug the GFCI into the Install the Water Basin power source* * A GFCI wall socket is the preferred protective device. Page 23 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 24: Cleanup

    Container Suction Points Clean the Water Pump Place the Water Pump Run the MK-101 TRACKER until suction of all debris In an external container clear water is seen at the blade Ensure the saw is disconnected before completing the remainder of the cleanup process.
  • Page 25 Frame Support Guide Bar Clean the Movable Cutting Clean the Movable Cutting Clean the remainder of the Table Roller Wheel Frame Table Guide Bar MK-101 TRACKER Support Guide Wheel Roller Wheels Clean the Movable Cutting Clean the Movable Cutting Table Roller Wheels...

  • Page 26: Maintenance And Troubleshooting Maintenance

    (See V-belt Inspection) 2. Maintenance Following Use: To extend the life of the MK-101 TRACKER, the following procedure should be performed after each use. Lubricate all points listed below with light oils such as, 3 in 1, WD-40, etc.

  • Page 27: Monthly Maintenance

    Assembly is tight and in Bolts are tight Strap is tight good condition Turn Counter- Blade Guard clockwise to remove Pivot Shaft Remove the Blade Guard Lubricate the Blade Guard Pivot Shaft Page 27 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...
  • Page 28 Press Tab to Restrict Flow Pull Tab to loosen Increase cooling flow by Reduce cooling flow by releasing the Flow Adjusting Pressing down on the Flow Clamp Adjusting Clamp Page 28 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 29: Blade Dressing

    Cut the Dressing Stick 7 or 8 both sides of the blade (See times to dress the Blade Maintenance Section to increase/decrease flow) ON/OFF Switch Position Ensure the ON/OFF Switch is in the OFF position Page 29 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...
  • Page 30 (See Adjusting the Cutting Head) Cutting Head is installed on the the Cutting Head is installed on rear Pivot Hole the forward Pivot Hole Reinstall the Cutting Head (See Adjusting the Cutting Head) Page 30 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...
  • Page 31 MAINTENANCE AND TROUBLESHOOTING 4. V-Belt Inspection, Adjustment and Replacement: The MK-101 TRACKER is designed with a power transmission V-belt. In order to ensure the MK-101 TRACKER operates at peak efficiency, the V-belt should be inspected monthly, and changed if the V-belt shows damage and/or excessive wear.
  • Page 32 Rotate clockwise Three 1/2-inch to tighten Wrench Bolts Tighten the motor Install the Belt Guard Repeat steps N and O until mounting bolts proper V-belt tension is achieved Page 32 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...
  • Page 33 Rotate clockwise 7/16-inch Allen Allen to loosen wrench Screw Wrench Rotate clockwise Retaining to loosen Screw Tighten the back Frame Tighten the front and back Retaining Screws Frame Allen Screws Page 33 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 34: Troubleshooting

    Ensure the Blade Core Check for proper blade rotation or “Glazing” (Dress blade is not bent if needed) Contact place of purchase or MK Diamond (800 421-5830) to verify blade Return to If Blade Correct, MK Diamond go to Step E...

  • Page 35: Cooling Flow

    Remove the 3 Pump Casing Remove the Pump Casing and Remove the Blade Guard Retaining Screws check for restriction in the casing. Intake Fitting Check the Impeller damage Page 35 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...
  • Page 36 Cover Step K clear, go to Step L screws for Repair Remove the Cooling Channel Rod the Cooling Channels Return to MK Diamond cover screws and then recheck flow Page 36 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 37: Blade Stops Turning

    20-amp circuit circuit breaker once move to another circuit Return to MK Diamond for Repair Return to MK Diamond * A GFCI wall socket is the preferred protective device. Page 37 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005...

  • Page 38: Exploded View And Parts List

    EXPLODED VIEW AND PARTS LIST EXPLODED VIEW: MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005 Page 38...

  • Page 39: Parts List

    134551 a) Screw, 1/4-20 X 3/4 Thumb 150991 Large Bullnose Accessory 153201 Screw, 1/4-20 X 3/4 Thumb 150991 A20A Owner’s Manual, MK-101 Tracker Saw 159701 Card, MK Warranty Registration 155037 Label, Do Not Return 157063 Stand, Folding, Universal 151889 Blade, MK-100, 10 X 060 X 5/8...
  • Page 40 Screw, 5/16-18 x 2 1/2 Hex Head Cap, Full Thread 151748 J18A Bolt, 5/16-18 x 2 1/2 Carriage 152675 Pivot, Blade Guard 153208 Washer, 3/8 SAE Flat 150923 Wingnut, 5/16-18 Nylock 151746 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005 Page 40...
  • Page 41 Wheel, Roller 151799 Screw, 1/4-20 X 1 1/2 Hex Head Cap 151914 Washer, 1/4 SAE Flat 151915 Nut, 1/4-20 Hex 151893 Shim, .004 X 5/16 ID X 1/2 OD 152519 MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005 Page 41...

  • Page 42: Theory

    In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the flexible nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and concrete materials, make the DRY cutting blade a very attractive tool. When using a DRY blade, the user must be aware of distinct operating practices to ensure optimum performance.

  • Page 43: Accessories

    MK-215, 10 x 5/8 Arbor 153252 MK-315, 10 x 5/8 Arbor 134577 Dual 45° Flat Angle Guide 134569 90° Protractor 152792 Dressing Stone 152610 Ground Fault Circuit Interrupter 151889 Universal Stand MK-101 TRACKER Revision 06/05, Effective Date June 07, 2005 Page 43...

  • Page 44: Ordering Information

    Ensure all parts are secured in the packaging to prevent moving AUTHORIZED SERVICE CENTERS: For quicker repair time, you may contact MK Diamond Customer Service, toll free, at – 800 421-5830 or 310 539-5221 for the Authorized Service Center closest too you. For technical questions, call – 800 474-5594.

  • Page 45: Operating Instructions

    To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. MK DIAMOND PRODUCTS, INC 1315 STORM PARKWAY, TORRANCE, CA 90509-2803 310 539 5158...

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